Crossfire CF140L Owner's Manual
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Crossfire CF140L Owner's Manual

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OPERATING INSTRUCTION MANUAL
DIRT BIKE
PIT BIKE
CF140L OWNER'S MANUAL

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Summary of Contents for Crossfire CF140L

  • Page 1 OPERATING INSTRUCTION MANUAL DIRT BIKE PIT BIKE CF140L OWNER’S MANUAL...
  • Page 2 This manual contains the latest product information available before printing. Crossfire Motorcycles reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 3 B. The use of the vehicle after such devise or element of design has been removed or rendered inoperative by any person. Crossfire Motorcycles reserves the right to modify any equipment, technical specifications, colors, materials, services offered and rendered, and the like so as to adapt them to local conditions without previous announcement and without giving reasons, or to cancel any of the above items without substituting them with others.

  • Page 4: Limited Warranty

    Crossfire Motorcycles obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Crossfire Motorcycles does not assume or authorize anyone to assume for them any other obligation. No service center and/or dealer is authorized to modify this warranty.
  • Page 6 ])('[ Congratulations on choosing your Crossfire motorcycle. Your Crossfire motorcycle was designed as a recreational motorcycle for off-road use only by a single rider. This motorcycle is ideal for riders with basic experience. Before riding, take plenty of time to get acquainted with your motorcycle and how it works.

  • Page 7: Important Safety Information

    Your personal safety, and the safety of those around you, is extremely impo11ant. Operating this motorcycle safely is an important responsibility. Crossfire Motorcycles has provided operating procedures and other infonnation on labels and in this manual to help you make infonned decisions about safety. This infonnation will alert you to potential hazards that could hann you or others.
  • Page 9 As a parent it is your responsibility to be sure that the motorcycle is properly maintained and kept in safe operating condition. Modifying this motorcycle or using parts not manufactured by Crossfire Motorcycles can make your motorcycle unsafe. Before you consider making any modifications or adding an accessory, please read the following information carefully.

  • Page 10: Safety Label Information

    Others will provide impm1ant safety and maintenance infonnation. Please read them carefully and do not remove them. If your label wears off from riding or becomes hard to read, contact your Crossfire Motorcycles dealer for a replacement. 1tu,ric, �...

  • Page 12: Component Locations

    COMPONENT LOCATIONS CDI Box J...

  • Page 13: Serial Number Locations

    SERIAL NUMBER LOCATIONS VIN - Chassis Number The VIN number is located in one of three places on the chassis. Right Side of frame. Left side of frame. Steering head tube. Write this number in the VIN box on page 3. •:7 ��, Engine Model &...

  • Page 14: Operating Controls

    OPERATING CONTROLS Stop Switch The stop switch () turns off the engine. When this button is pressed, the ignition circuit is turned off. Fuel Fill Cap To Open: Turn the cap ()counter-clockwise. To Close: Turn the cap clockwise, make sure the breather tube G, is installed.
  • Page 15 OPERATING CONTROLS - � •.;; _, Shift Lever .• �, The shift lever O is on the left side of the engine. The gear -If· , •• ·. positions are shown in the illustration on page 28. � " .._ Foot Brake Lever The brake lever O is located on the right side of the engine.

  • Page 17: Is The Motorcycle Ready To Ride

    Brakes - Step on the rear brake lever and squeeze the front brake lever to be sure the brakes are working properly. Remember, be sure to take care of any problems you find or have your Crossfire Motorcycles dealer correct it before you ride.

  • Page 19: Basic Operation & Riding

    BASIC OPERATION & RIDING STARTING & STOPPING THE ENGINE Always follow the proper starting procedure as described below. STARTING PROCEDURE (ELECTRIC START) Starting When the Engine Is Cold 1. Turn the key switch to the "ON" position. 2. Make sure the transmission is in the neutral position. 3.

  • Page 20: Flooded Engine

    BASIC OPERATION & RIDING FLOODED ENGINE If the engine fails to start after repeated attempts, it may be flooded with excess fuel. Follow the steps below to clear a flooded engine. l. Press the engine stop switch and hold it. 2.

  • Page 21: Shifting Gears

    SHIFTING GEARS This motorcycle has four (4) forward gears. To start riding, after the engine has been warmed up and the side stand raised: I. Close the throttle and squeeze the clutch lever all the way in. 12Scc - 140cc 2.

  • Page 22: Braking Technique

    BRAKING TECHNIQUE This section will cover basic braking technique for your motorcycle. To slow or stop the motorcycle, squeeze and hold the clutch lever and apply the front brake lever and rear brake pedal finnly and smoothly. If your speed is reduced a significant amount, you may need to downshift to a lower gear. Gradually increase your braking pressure as you feel it is needed.

  • Page 23: Important Safety Precautions

    In this section you will also find important safety precautions, information on oils, and tips for keeping your Crossfire Motorcycles motorcycle looking good.

  • Page 24: Maintenance Schedule

    Crossfire Motorcycles dealer. If you decide to do your own maintenance, use only genuine replacement parts that you have purchased from an Xmotos dealer or parts purchased directly from Crossfire Motorcycles. This will ensure the best quality and reliability for your motorcycle.

  • Page 25: Fuel (Gasoline)

    The engine in your motorcycle has been designed to rnn on any gasoline with a pump octane rating of86 or higher. Most service stations will display the octane rati11g above each pump. Although it is not required, Crossfire Motorcycles recommends use of gasoline with a 90 octane rating or higher to ensure maximum performance and reliability.

  • Page 26: Engine Oil

    ]:x't_ BASIC MAINTENANCE PROCEDURES ENGINE OIL Using proper oil, and regularly checking, adding and changing oil will help extend the service life of your engine. Even the best oil wears out and becomes thinner. Changing oil helps get rid of dirt and deposits in the engine.

  • Page 27: Changing Oil

    BASIC MAINTENANCE PROCEDURES ENGINE OIL Cont. If the oil filter and cap are not installed correctly, Allow the engine oil to circulate in the engine for it will cause serious engine damage. 2 - 3 minutes before riding at start up. This will give enough time for the oil to lubricate all critical engine components.

  • Page 28: Changing The Air Filter

    Always replace the air filter with a genuine Crossfire Motorcycles filter specifically designed for your model or a filter of equal quality. Failure to maintain the filter can/may cause engine wear or damage, expensive repairs, low engine power, low fuel mileage, carbon build up on valves and foul the spark plug.
  • Page 29 BASIC MAINTENANCE PROCEDURES THROTTLE THROTTLEFREEPLAY A. Throttle free-play should be 3 - 5 mm (0.10- 0.20 in) B. If your throttle has more play than specified, adjustments need to be made. Follow the steps below: C. Minor adjustments are generally made with the upper adjuster.

  • Page 30: Engine Idle Speed Adjustment

    The idle must be at 1500 ± 100 Rpm. DO NOT adjust the air/fuel mixture screw has been set from the factory. This should only be adjusted by an Crossfire Motorcycles dealer. {USA EPA Carburetors are Non­Adjustable per EPA Regulations)

  • Page 31: Clutch System

    BASIC MAINTENANCE PROCEDURES ])('[_ CLUTCH SYSTEM In order to ensure the best performance and durability from the clutch, always be sure you have proper clutch f ee-play. Free-play is needed to ensure that the clutch has room for wear. A clutch with no f ee-play will begin to slip as the discs wear down.

  • Page 32: Spark Plug

    5. Using moderate grit sandpaper (220-400), sand between the center electrode and the side electrode until all carbon and oil deposits are removed. Crossfire Motorcycles recommends that you use a spark plug cleaner or a new spark plug if the plug is very dirty.
  • Page 33 BASIC MAINTENANCE PROCEDURES ]>c't_ BRAKEING SYSTEM Your motorcycle is equipped witb hydraulic disc brakes on both the front and rear wheels. Hydraulic brakes require brake fluid for its operation. Both front and rear brakes have a brake fluid reservoir built into the master cylinders.
  • Page 34 7. Check the brake hose and brake caliper for leaks. If you are unsure how to re-assemble a part, contact your Crossfire Motorcycles dealer for servicing information and/or servicing. Be very careful not to spill brake fluid on painted surfaces or it will damage the paint.

  • Page 35: Brake Pad Wear

    Crossfire Motorcycles dealer for a possible bad brake caliper. min. 4. If you are unsure how to replace the brake pads, please contact your nearest Crossfire 1 mm Motorcycles dealer for assistance, or schedule your motorcycle for servicing.
  • Page 36 Loose, worn or damaged suspension components may affect the stability and handling of your motorcycle. If any of the suspension components seem to be worn or damaged, see your Crossfire Motorcycles dealer for service and/or inspection. Your Crossfire Motorcycles dealer is the most qualified to determine whether or not replacement parts or service is required.

  • Page 37: Front Suspension

    Loose, worn or damaged suspension components may affect the stability and handling of your motorcycle. If any of the suspension components seem to be worn or damaged, see your Crossfire Motorcycles dealer for service and/or inspection. Your Crossfire Motorcycles dealer is the most qualified to determine whether or not replacement parts or service is required.
  • Page 38 BASIC MAINTENANCE PROCEDURES REAR SUSPENSION Cont. The rear suspension of your motorcycle has an adjustment point at the bottom of the shock, it comes from the factory set to the softest setting. If you wish to make the rear suspension harder, follow the procedure below.

  • Page 39: Tire Air Pressure

    Elevate each wheel off the ground, one at a time, and spin the wheel slowly. Look for a wobble in the wheel. If a wobble is evident, the wheel is not "true". See your Crossfire Motorcycles dealer or local motorcycle shop for inspection. TIRE AIR PRESSURE Properly inflated tires will provide you with the best combination of handling, tread life, and riding comfort.

  • Page 40: Tire Inspection

    :.- Check the position of both valve stems. A tilted valve stem indjcates that the tube is slipping inside of the tire or the tire is slipping on the rim. See your Crossfire Motorcycles dealer for assistance. TIRE & TUBE REPLACEMENT If a tube has been punctured or damaged, it should be replaced immediately.

  • Page 41: Drive Chain

    This indicates that the chain is worn beyond its service limit. Inspect the front and rear sprockets for excessive wear or damage. Refer to the illustration at the top of page 42. If needed, replace any worn or damaged sprockets. See your Crossfire Motorcycles dealer for assistance .

  • Page 42: Chain Roller Inspection

    If the roller has been worn down, then the roller must be replaced. If you cannot or do not know how to replace the roller, take the motorcycle to an Crossfire Motorcycles dealer for service. NEVER RIDE YOUR MOTORCYCLE IF THE ROLLERS ARE WORN EXCESSIVELY.

  • Page 44: Chain Adjustment

    J>C BASIC MAINTENANCE PROCEDURES CHAIN ADJUSTMENT Follow the procedure below to adjust the drive chain slack. Be sure that you are parked on a level surface and tbe engiDe is turned OFF. CHAIN ADJUSTMENT I. Loosen the rear axle nut O 2.

  • Page 46: Troubleshooting

    No hard firmness in the kick start lever means you have poor compression. Is the compression normal? No - Valve stuck open/seized or improper valve timing (see your Crossfire Motorcycles dealer) - Worn cylinder wall and/or piston rings (replace engine)

  • Page 47: Engine Lacks Power

    Cylinder Compressi011 l11spectio11 Is the engine compression normal? - Valve stuck open/seized or improper valve timing (sec your Crossfire Motorcycles dealer) - Worn cylinder wall and/or piston rings (replace engine) - Leaking or damaged cylinder head gasket (sec your Xmotos dealer)

  • Page 48: Low Speed

    - Lean fuel mixture -Excessive carbon buildup in the combustion chamber Timing - See your local Crossfire Motorcycles dealer or motorcycle repair shop to have the ignition Jg11itio11 /11spectio11 timing and engine lubrication system inspected. Only attempt these procedures if you are qualified and have the proper tools needed.

  • Page 49: Poor Performance At High Speed

    · Adjust using the procedure above. - SEE STEP 4 4. lg11itio11 Timing /11spe,:tio11 - See your local Crossfire Motorcycles dealer or motorcycle repair shop to have the ignition timing inspected. Only attempt these procedures if you are qualified and have the proper tools needed.

  • Page 51: Resolving The Unexpected

    RESOLVING THE UNEXPECTED ]:)(t GENERAL GUIDELINES If you encounter trouble during a ride, the first thing you should do is stop as soon as it is safely possible. Do not continue to ride if you have a flat tire, if you hear an unusual noise, or if your motorcycle just does not feel right.

  • Page 52: If You Have A Flat Tire

    RESOLVING THE UNEXPECTED IF YOU HAVE A FLAT TIRE How you handle a nat tire on the trail will depend on the severity of the damage to the tire and/or the inner tube and what tools and supplies you keep with you. If you have a slow leak or a minor puncture, there are two ways you can try to make a tempora,y repair: I.

  • Page 54: Torque Specifications

    TORQUE SPECIFICATIONS Torque Torque Muffler Cover Bolts Name Notes Name Notes N•m ft•lbs N•m ft•lbs Master Cylinder Bolt Seat Bolts 24.4 Brake Pad Bolt (caliper) 18.9 Muffler Mounting Bolt Brake Disc Bolt (rear) 13.5 Sub-Frame Bolt (lower) Rear Axle Nut Shock Absorber Bolt Shock Adjuster Sub-Frame Bolt (upper)
  • Page 55 TORQUE SPECIFICATIONS ])('[ Torque Name Notes N•m ft•lbs Bracket Bolts Cross Bar Bolts 10.8 Steering Stem Top Nut 14.8 Riser Bolts Steering Stem Nut Notes I. Apply oil to threads. 2. Apply loctite 271 liquid to threads. 3. Apply loctite 243 liquid to threads. 4.
  • Page 57 NOTES...
  • Page 58 NOTES...
  • Page 59 address: No 4, 26 Kelso Cresent Moorebank, Sydney NSW 2170 Australia phone: +61 2 9822 8899 email: sales@crossfiremotorcycles.com...

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