AquaPRO WaterPro Service Manual
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AquaPRO WaterPro Service Manual

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WaterPro Smart Memory Water Softener
Service Manual
AQUAPRO WATER SYSTEMS LLC
508 PUTTING LANE
JACKSON, MO 63755
LINE: 573-243-1800
CELL: 573-225-6968
AQUAPROSYSTEMS@ATT.NET
AUFDENBERG ENTERPRISES
IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

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Summary of Contents for AquaPRO WaterPro

  • Page 1 WaterPro Smart Memory Water Softener Service Manual AQUAPRO WATER SYSTEMS LLC 508 PUTTING LANE JACKSON, MO 63755 LINE: 573-243-1800 CELL: 573-225-6968 AQUAPROSYSTEMS@ATT.NET AUFDENBERG ENTERPRISES IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference...

  • Page 2: Table Of Contents

    Table of Contents Job Specification Sheet ............................3 General Residential Installation Check List ......................4 Valve Installation and Start-Up Procedures......................4 Timer Operation..............................5 Master Programming Mode Flow Chart......................... 8 Master Programming Mode ..........................12 User Programming Mode & Flow Chart....................... 17 Diagnostic Programming Mode Flow Chart......................

  • Page 3: Job Specification Sheet

    Job Specification Sheet NOTE: Some options may not be available depending on valve model or other options chosen. Circle and/or Fill in the Appropriate Data for Future Reference. System Type: Meter Immediate / Time Clock Delayed / Volume Override Delayed Volume Override Immediate / Meter Delayed Weekly Reserve Meter Delayed Variable Reserve / Meter Delayed Fixed Reserve Valve Type:...

  • Page 4: General Residential Installation Check List

    General Residential Installation Check List Water Pressure A minimum of 20 psi water pressure is required for regeneration valve to operate effectively. Electrical Facilities An uninterrupted alternating current (A/C) supply is required. Please make sure voltage supply is compatible with unit before installation.

  • Page 5: Timer Operation

    Timer Operation Valve State: INI (Initializing) INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming. RGQ (Regeneration Queued) RGQ indicates that the reserve has been entered in a delayed system and regeneration has been queued. When in service, press the Extra Cycle button to toggle service (SRV) with RGQ.
  • Page 6 Timer Operation Regeneration: • A time initiated control valve regenerates when the number of programmed days has been reached • A flow initiated control valve regenerates when the volume count is zero or is below reserve capacity System Type Regeneration Trigger Time Clock Delayed A) Day override parameter is reached and B) the time of day matches the regeneration day override time...
  • Page 7 Timer Operation Queued Regeneration (RGQ) From the display screen, while the unit is in service, hold down the Extra Cycle button until “RGQ” displays. The valve will regenerate when the set regeneration time has been reached. Timer Operation During Regeneration In the main display screen, the timer shows the current regeneration cycle and the time for that step.

  • Page 8: Master Programming Mode Flow Chart

    Master Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. To Set Time of Day: Press and hold the Up and Down buttons for 2 seconds. Press the Shift button to select the digit you want to modify.
  • Page 9 Master Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. CAUTION: Before entering Master Programming, please contact your local professional water dealer. Page 9...
  • Page 10 Master Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. CAUTION: Before entering Master Programming, please contact your local professional water dealer. Page 10...
  • Page 11 Master Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. CAUTION: Before entering Master Programming, please contact your local professional water dealer. Page 11...

  • Page 12: Master Programming Mode

    Master Programming Mode When the Master Programming Mode is entered, parameters can be set to make the timer function as needed. NOTE: Depending on current option settings, some displays cannot be viewed or set. Entering Master Programming Mode: Press and hold the Shift and Up buttons for 5 seconds. Set the time of day display to 12:01 PM or 12:01HR (See the User Programming section to learn how to set the Time of Day).
  • Page 13 Master Programming Mode 3. Regenerant Flow This program step selects how the regenerant flows through the tank (must match cam). The selections available will vary depending on the previously chosen valve model. — Press the Up or Down buttons to adjust this value. —...
  • Page 14 Master Programming Mode 7. Capacity Safety Factor This program step is used to set the reserve capacity of the unit. This is a percentage by which the unit’s capacity is reduced. — Press the Shift button to select the digit you want to modify. —...
  • Page 15 Master Programming Mode 11. Regeneration Cycle Step Programming This program step programs the Regeneration Cycle step times 1 through 5. Please refer to the chart below for regenerant flow default cycle steps and times. Regenerant Flow Cycle 1 Time Cycle 2 Time Cycle 3 Time...
  • Page 16 Master Programming Mode a. Timed Auxiliary Relay Output Window (Start & End Time Setting) This option setting consists of two displays. The first display sets the turn-on time of the output, referenced to the start of the first regeneration cycle. The second display sets the output turn-off time, referenced again to the start of the first regeneration cycle.

  • Page 17: User Programming Mode & Flow Chart

    User Programming Mode & Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. Entering User Mode: Press and hold the Up and Down buttons for 5 seconds. NOTE: Depending on current option settings, some displays cannot be viewed or set. 1.

  • Page 18: Diagnostic Programming Mode Flow Chart

    Diagnostic Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. Entering Diagnostic Mode: 1. Press and release the “D” button. 2. Press the Extra Cycle button once per display until all displays are viewed and the normal display screen appears.

  • Page 19: Diagnostic Programming Mode

    Diagnostic Programming Mode NOTE: Depending on current option settings, some displays cannot be viewed. Overview Diagnostic Mode The current Diagnostic Programming Mode screen will display until either the Extra Cycle button is pressed through for each screen, or the Diagnostic button is pressed. In the event of regeneration occurring while in the Diagnostic Programming Mode, the regeneration step and time remaining will be displayed.

  • Page 20: 6700 Powerhead Assembly

    6700XTR Powerhead Assembly 61501-6700_REVC Page 20...
  • Page 21 6700XTR Powerhead Assembly Item No. Quantity Part No. Description 1....1 ....15494-04 ....Drive Panel Assy, 6700 2....1 ....17844 ......Bracket, Support, 6700 3....1 ....13299 ......Washer, Spring, 3/8 4....1 ....13017 ......Gear, Idler 5....1 ....23045 ......Gear, Drive, 6700 6....1 ....13175 ......Plate, Motor Mounting 7....2 ....

  • Page 22: Control Valve Assembly

    Control Valve Assembly 61500-6600-6700_DF_REVB Page 22...
  • Page 23 Control Valve Assembly Item No. Quantity Part No. Description 1....1 ......19700-10 ....Valve Body, 5600, Downflow 2....2 ......13255......Clip, Mounting 3....5 ......13242......Seal, 5600 4....1 ......13304......O-ring, -121 5....1 ......12281......O-ring, -338 6....4 ......14241......Spacer, 5600 7....1 ......17218......Piston, 6600, Downflow 8....1 ......14309......Retainer, Piston Rod 9....1 ......14469......Rod, Piston 10....1 ......13243-40 ....Plug, End, 6600, Green 11 ....1 ......10209-01 ....Quad Ring, -010, 560CD 12....1 ......13008......Retainer, End Plug Seal...

  • Page 24: Meter Assembly

    Meter Assembly 60086_REVD_60086-50 Item No. Quantity Part No. Description 1....1 ....13874 ......Cap, Meter, Electronic 2....1 ....14715 ......Gear Assy, Electronic Meter Cap 3....1 ....41055 ......Plate, Intermediate 4....1 ....13847 ......O-ring, -137, Std, Meter 5....5 ....17798 ......Screw, Slot Hex Wsh Hd 6....1 ....

  • Page 25: Bypass Valve Assembly, Non-Metallic

    Bypass Valve Assembly, Non-Metallic 60049_REVD Item No. Quantity Part No. Description 1....2 ....13305 ......O-ring, -119 2....2 ....13255 ......Clip, Mounting 3....2 ....13314 ......Screw, Slot Ind Hex, 8-18 x .60 4A ....1 ....18706 ......Yoke, 1”, NPT, Plastic .......... 18706-02 ....Yoke, 3/4”, NPT, Plastic 4B ....1 ....

  • Page 26: Bypass Valve Assembly, Brass

    Bypass Valve Assembly, Brass 60040SS_REVL 60041_REVK Item No. Quantity Part No. Description 1....1 ....40614 ......By-pass Body, 3/4” .......... 40634 ......By-pass Body, 1”, SS 2....1 ....14105 ......Seal, By-pass, 560CD 3....1 ....11972 ......Plug, By-pass 4....1 ....11978 ......Plate, By-pass, Top 5....1 ....11979-02 ....Lever, By-pass, Black 6....1 ....11986 ......Plate, By-pass, Bottom 7....8 ....

  • Page 27: 2300 Safety Brine Valve

    2300 Safety Brine Valve 60027_REVA Item No. Quantity Part No. Description 1....1 ....60027-00 ....Safety Brine Valve, 2300 Less Elbow 2....1 ....10138 ......Ball, 3/8” Brass 3....1 ....11566 ......Ball Stop, Slow-Fill 4....1 ....10328 ......Fitting, Elbow, 90 Deg. 1/4 NPT x 3/8 T 5....2 ....

  • Page 28: 2310 Safety Brine Valve

    2310 Safety Brine Valve 42112_REVA Item No. Quantity Part No. Description 1....1 ....19645 ......Body, Safety Brine Valve, 2310 2....1 ....19803 ......Safety Brine Valve, Arm Assy 3....1 ....19804 ......Screw, Sckt Hd, Set, 10-24 x .75 4....1 ....19805 ......Nut, Hex, 10-24, Nylon Black 5....1 ....

  • Page 29: Troubleshooting - Timer

    Troubleshooting - Timer If an error is detected, an error screen will alternate with the main display screen every few seconds, and the LED light will be red. During an error condition, the unit continues to monitor the flow meter and update the remaining capacity. Once an error condition is corrected, the unit returns to the operating status it was in prior to the error, and regeneration resumes according to normal programming.

  • Page 30: Troubleshooting - Control Valve

    Troubleshooting - Control Valve Problem Cause Correction 1. Water conditioner fails to A. Electrical service to unit has A. Assure permanent electrical service regenerate. been interrupted (check fuse, plug, pull chain, or switch) B. Timer is defective. B. Replace timer. C.
  • Page 31 Troubleshooting - Control Valve Problem Cause Correction A. Drain line flow control is A. Clean drain line flow control. 8. Softener fails to draw brine. plugged. B. Injector is plugged. B. Clean injector C. Injector screen plugged. C. Clean screen. D.

  • Page 32: Water Conditioner Flow Diagrams

    Water Conditioner Flow Diagrams Service Position Backwash Position Page 32...
  • Page 33 Water Conditioner Flow Diagrams Brine/Slow Rinse Position Rapid Rinse Page 33...
  • Page 34 Water Conditioner Flow Diagrams Brine Tank Fill Position Page 34...

  • Page 35: Valve Wiring Diagram

    Valve Wiring Diagram Page 35...

  • Page 36: Service Assemblies

    Service Assemblies Air Check: Pistons: 60002-34 ..Air Check, #500, 34” Long 60102-71 ..Piston Assy, 6600, Downflow Brining and Rapid Rinse Brine Line Flow Control: 14309....Retainer, Piston Rod 60022-12 ..BLFC, .125 GPM, 5000/5600/9000 13001-04 ..Piston Rod Assy, 6600, Downflow 60022-25 ..
  • Page 37 Notes Page 37...
  • Page 38 Notes Page 38...
  • Page 39 Notes Page 39...
  • Page 40 AQUAPRO WATER SYSTEMS LLC 508 PUTTING LANE JACKSON, MO 63755 LINE: 573-243-1800 CELL: 573-225-6968 AQUAPROSYSTEMS@ATT.NET AUFDENBERG ENTERPRISES P/N 42132 Rev. C...

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