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Tianjin Lovol Engines FAW Owner's Manual

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Operation of Instrumentation and Control Systems
ü ü ü ü ü ü ü ü Overview of instrument panel
Chapter 1
1
2
3 Combination instrument
4 Central air vent
5 Side air vent
6 Switch of emergency warning lamp
7 Car stereo
8 Glove compartment
9 Switch of rear defroster
10 Switch of wiper and washer
11 Switch of headlamp and turning lamp
12 Adjusting button for rear power mirror if
13 Handle for opening engine hatch
14 Control knob for air conditioner
1
1
Air vent for defroster (defogger) of front
window glass
Air vent for defroster (defogger) of front
windshield
equipped with it

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Summary of Contents for Tianjin Lovol Engines FAW

  • Page 1 Chapter 1 Operation of Instrumentation and Control Systems ü ü ü ü ü ü ü ü Overview of instrument panel Air vent for defroster (defogger) of front window glass Air vent for defroster (defogger) of front windshield 3 Combination instrument 4 Central air vent 5 Side air vent 6 Switch of emergency warning lamp...

  • Page 2: Combination Meter

    ——Combination meter 1 Warning lamp and indicating lamp for fault 2 Tachometer 3 Speedometer 4 Water thermometer 5 Fuel gauge 6 Odometer and trip odometer 7 Reset button of trip odometer...
  • Page 3 ü ü ü ü ü ü ü ü Symbols on instrument panel display Warning lamp for braking system* Turning lamp Warning lamp for charging system Indicating lamp for high beam of headlamp Warning lamp for lower oil Indicating lamp for operating pressure* rear fog light Warning lamp for fault of power...
  • Page 4 ——Doors Use the key to lock and unlock the ü ü ü ü ü ü ü ü Keys doors Locking turn the key towards the How to open the door front side of the car Unlocking turn the key towards the rear side of the car Internal handle Unlocking...
  • Page 5 of the door lock towards the rear Warning side of the car. Lock the front doors from outside of You must make sure that all the the car doors are closed and locked Move the locking button of the door before driving the car, especially lock towards the front side of the when there is a child in the car.
  • Page 6 lock, when the car is switched off the remote switch, you should open unlock the door and the key is pulled from the one of the doors within 30 seconds; ignition switch, all the locking otherwise, all the doors will be buttons of the door locks will be locked again automatically, at the unlocked automatically.
  • Page 7 instrument panel whose following steps: temperature may become high. Do not dismantle it. Do not use other object to knock it, or throw it. Do not put the emitter in the water. If the wire remote control emitter cannot operate the doors, or cannot work within the normal distance, you shall: 2 Use the tool to open the emitter...
  • Page 8 Two window switches in the move down to full-open position Do not bend the electrode of interior trim panel of the door at the automatically. conduct the battery holder. Do not make driver’s side control front left/right inching-following operation, press the dust and oil stick to the window respectively.
  • Page 9 the luggage compartment lid and ü ü ü ü ü ü ü ü Luggage compartment Warning press it down. After closing, In order to protect the passengers attempt to lift it up to make sure that from being injured, you need to it is securely closed.
  • Page 10 Unlocking handle the engine hood. Warning open luggage You must make sure that the compartment lid by moving up the engine hood is closed before unlocking handle at the outside of driving. Otherwise, it may cause the driver’s seat. an accident during running if the hood opens suddenly.
  • Page 11 1 You can open the fuel tank cap Warning by pulling up the opening handle. open After inserting the strut rod When fueling, you shall switch off into the long hole, you shall the engine. make sure that it provides secure support to prevent the head or Warning body from being injured due to...
  • Page 12 not adjust the seat during Warning Warning driving, for fear that the driver loses the control of the car. You must make sure that the You cannot start the car if the When adjusting the seat, fuel tank gap shall be fastened to passenger does not sit properly.
  • Page 13 2 Adjust the angle of the backrest ü ü ü ü ü ü ü ü Rear seats Sit slightly forward and move up the adjusting handle, then, leaning Rear folding seats backward to a proper angle, release Unlock Unlock Warning pull up In order to reduce the danger that the body is slipped from the lap...
  • Page 14 2. Fold the rear seats Lowering at the same time when securely. If you have ever Two backrests of the rear seats may pressing the locking button, press removed the head rest, you have fold separately, so as to take full the headrest down.
  • Page 15 the injury probability and degree in above the crotch as low as possible. not catch the seat belt in the seat the car crash. Do not put it on the abdomen. or in the door. Child restraint system shall be used Check seat belt regularly.
  • Page 16 lock the seat belt. If you tilt forward repaired, for it cannot provide too fast, it may also lock it. You protection for the adult and child. may elongate the seat belt by slowly and steadily pulling, which will make you move about freely. eliminate When the seat belt cannot pull out loose...
  • Page 17 buckle, the seat belt will retract. “click”. Warning If the seat belt cannot retract If the seat belt is not long enough, There will be unexpected smoothly, pull out of it, check for hold the spring bolt to make it at result during car crash, thus it winding or twisting.

  • Page 18: Driver Side

    ü ü ü ü ü ü ü ü Airbag driver side Warning over high if equipped There will be unexpected result during car crash, thus it cause passenger seriously injured due to over high or over loose lap belt. Thus, the lap belt shall be near to the adjust it to the near to the crotch as...
  • Page 19 panel. You must fasten the seat belt. Warning When the airbag is operating, the driver will be seriously injured if he approaches the steering wheel When the ignition key turns to or instrument panel too closely. It “ON”, this indicating lamp will is strongly recommended that: Airbag is designed to respond to the lamp, six seconds later, it will...
  • Page 20 car or marking pole, or rear-end collisions (for example, the front of the car gets into the bottom of the hit sidewalk, fall into or jump truck), this domain value will be pavement or edge over the deep hole made of hard increased correspondingly.
  • Page 21 the inflator makes the airbag filled steering wheel, must wear the seat belt to gain up with non-harmful gas to restrain instrument panel) may be hot for maximum protection. the body movement of the driver several minutes, but the airbag itself Wearing the seat belt may reduce the possibility of being injured or and front passenger.
  • Page 22 The airbag system has an indicating please contact designated workshop expansion, or when the airbag is lamp to tell the driver the problem as soon as possible. working, it will pop up backward to occurred in the operation. If any of The airbag has been expanded.
  • Page 23 2. Control switch—— Push the ü ü ü ü ü ü ü ü Outside rear-view Warning switch toward desired direction to mirror Do not adjust the angle of the adjust the rearview mirror. rear-view mirror during driving. In case of no working of the engine, Otherwise, it may cause driving the ignition key must be set in error, accident and personal...
  • Page 24 ——Inside anti-dazzle Handle the rearview mirror (manual) rear-view mirror Warning (if fitted) The angle of the rearview mirror Do not drive the car with the can be adjusted manually. rearview mirror folded. Before start the car, you must unfold the rearview mirror and adjust the rearview mirrors both at the driver’s side and passenger’s...

  • Page 25: Vanity Mirror

    Night driving- set the adjust bar into “ON” – The interior lamp is always position 2 Be located at the back of sun visor Remember: When you reduced the for driver and front passenger. “OFF” – The interior lamp is turned glare light from the car behind, you It’s strictly prohibited for the driver off.
  • Page 26 Headlamp handle to turn off the high beam. Turn the lamp switch handle to turn When the handle is at “OFF” on the following lamps. position, the high beam flasher still Position 1 – Front position lamp, rear can function. position lamp, license plate lamp, and Turn signal lamp instrument panel lamp.
  • Page 27 change of driving lane. To issue the To turn on the hazard warning lamp, ü ü ü ü ü ü ü ü Rear fog lamp lane change signal, move upward or press this switch. downward the handle to pressure In such case, all turn signal lamps point (position 2) and maintain at will flash at the same time.
  • Page 28 along with the turn-off of the Handle Notice Speed setting headlamp. To turn off the rear fog position If the windscreen is really dirty, lamp only, shift the rear fog lamp Speed 1 Intermittent do not use the wiper, or it will switch to OFF position.
  • Page 29 the rear windscreen. When the ignition switch is at Notice In such case, the key must be turned “ON” position , the fuel gauge “ON” position. tiny functions indicates To prevent the excessive resistance wires on the inside of rear approximate amount of residual discharge of the battery, use the windscreen can rapidly clean the...

  • Page 30: Temperature Gauge

    gauge stays still after the engine is Notice fully warmed up, please contact ü ü ü ü ü ü ü ü Engine coolant Do not remove the thermostat with designated workshop temperature gauge from the engine cooling system. necessary checking and repair. The thermostat is functioned to If the temperature of engine coolant maintain the temperature of the...

  • Page 31: Indicator Lamps

    conditions, the lower the engine 3.Trip odometer reset button – ü ü ü ü ü ü ü ü Tachometer speed is, the better the fuel Reset the trip odometer to zero. consumption is. 4.Press the trip odometer reset button to switch between the odometer and trip odometer.
  • Page 32 (If equipped) Designated Stop for Warning checking. workshop help When the engine is running, if Stop immediately. this warning lamp is still on upon checking. the disengagement of the brake lever, immediately stop the car in Designated Designated safe location and contact the workshop (If equipped) workshop...
  • Page 33 directly to designated workshop for the engine, it indicates that the car is (e) ABS warning lamp (if equipped) checking and repair. functioning normally. When the ignition switch turns to This lamp will also go on when the “ON” position, this warning lamp engine extremely low.
  • Page 34 In such case, please contact the supply. conditions, it indicates the fault of designated workshop for repair as In event of presence of following electronic power steering system soon as possible. conditions, it indicates the fault of (EPS). In such case, please contact ●...

  • Page 35: Steering Wheel Lock

    contact the designated workshop for there is any fault in the system. repair as soon as possible. Please ask the designated workshop ü ü ü ü ü ü ü ü Ignition switch with ●The EBD warning lamp can’t go for repair as soon as possible. steering wheel lock on or is always on while the ignition switch is turned to “ON”...
  • Page 36 key during the normal traveling. The gears of the transmission are Warning “ACC”: Some accessories (such as shown in the figure above. Do not pull out the key during radio) can function, but the engine Conduct the gearshift while fully the traveling, or the steering is not running.
  • Page 37 end of the lever, and then lower the ü ü ü ü ü ü ü ü Parking brake system parking brake lever to the end. To remind you that the parking brake is engaged, the brake system warning lamp on the instrument panel is always on, until the parking brake is released.
  • Page 38 ü ü ü ü ü ü ü ü Use of audio system...
  • Page 39 when the SD card containing the MP3 media is inserted, the audio 1.Power switch system will automatically shift to Press this button to turn on/off 4.Mute button SD card playback mode and the the car audio system. Under the radio or playback mode, display screen will display the “SD”, press this button to mute the playing.
  • Page 40 which it exits the SD card playback downward. frequency track to play. At the press of the mode. increases/decreases by one step at button, the system will move to next When using the SD card each press of the buttons. track to play.
  • Page 41 rotate counter-clockwise to most card playback mode. frontward end of FAD. 11.Automatic scan/save and Note: The treble and bass are equalizer selection button Press this button to access the adjustable only under the DSP OFF Bass (BAS), Treble (TRE), Balance status.
  • Page 42 each above-mentioned mode, if 14.Preset button 1/Pause/play other preset buttons. In addition, there is no operation of this button when new radio station is saved, the within 5s, the system automatically old radio station saved in this button button exits this mode. is superseded.
  • Page 43 cancel the scan play function. Under the SD card playback mode, button 1. 16.Preset button 3/Repeat play press this button to randomly play Under the SD card playback the tracks in the SD card. In such mode, press this button to select the case, the screen will display folder downward,...
  • Page 44 media. During the playing of SD card, please do not pull out the SD card directly, or it may damage the SD card. When the SD card playback mode is not selected, please cover the SD card socket properly. In event of accumulation of heavy dust in the SD card socket, it will result in the poor contact between SD card...
  • Page 45 ü ü ü ü ü ü ü ü A/C control panel 1. Internal recirculation button 5. Vent control knob 2. Fan speed and internal recirculation display screen 6.Fan speed up/down control button 3. External recirculation button 7. Temperature selection knob 8. Rear defroster switch 4.
  • Page 46 speed up/down control panel vents. control knob. button Press up/down button to adjust the 2.Two-way vent: The air flow fan speed. Press button to comes from floor vents increase the fan speed and press instrument panel vents at the same time.
  • Page 47 Air flow illustration of vent control knob...
  • Page 48 reduce the frost or mist formation Fan speed – Any position other Operating tips on the windows. than “OFF”. 1.To rapidly cool down the car after 6.When traveling on the road with Temperature selection – Point to exposure to the heat of the sun, turn heavy dust, close all windows.
  • Page 49 To achieve the best effects, place Air intake – “Fresh air” (external the outside and inside of the various control switches to: windscreen will lead to more recirculation. serious mist formation. Vents – “Instrument panel Outside of windscreen and front vents”.

  • Page 50: Ashtray

    To use it while the engine is not ü ü ü ü ü ü ü ü Center vent and side ü ü ü ü ü ü ü ü Cigarette lighter and running, shift the key to “ACC” vents ash tray position.

  • Page 51: Glove Box

    the original position. To take out the To use the glovebox, pull outward ashtray, pull it upward. the handle. The cup holder located on the passage box is designed to safely place the cup or beverage can into Warning Warning the recess.
  • Page 52 ——ISS (Idle Start/Stop conditions are met; the engine will (driving time depends on detailed not stop automatically. conditions vehicle). System) operation A/C is in working state. According to the driver’s operation, instructions (if equipped) Air outlet control knob on A/C the engine stop function restores control panel...
  • Page 53 the sake of the driver safety or Press it again to enable idle Allow the engine to Green ISS comfortableness. They are normal. start/stop function immediately. enter into idle stop lamp is lit The ISS indicator lamp iwill light. and restart state. Idle Start/Stop Cancel Switch The system has no fault, but the...
  • Page 54 automatically. In this case, three Buzzer automatically. It is required to use times of intermittent buzzing will buzzer installed the key to start the engine. be sent. combination instrument. When ISS 2.Continuously Intermittent function is working (engine stop is Buzzing being handled, the engine is being When the engine is being stopped Note...
  • Page 55 state, air temperature from the blower may be too lower. At the same time, when the driver uses the heater mode, if the vehicle goes into idle stop function, the blower will blow out the air that the temperature is low. Because outdoor temperature is too low, the vehicle may not go into idle stop state with the resistance...
  • Page 56 Chapter 2 Driver Notices ●Do not drive at moderate speed ü ü ü ü ü ü ü ü Break-in period Notice through high gear ●Do not drive for a long time Lead gasoline is forbidden, because To moderately drive the automobile, through the same high gear or low it will lead to three-way catalytic and high-peed driving is not...
  • Page 57 Please enquire Designated emission control facility installed Only use lead-free gasoline workshop in the event that there are on the emission system, and it is Do not use low-quality fuel, piston knocks while using used to reduce the pollutants in because unqualified fuel may stipulated fuels or while driving on exhausted gases.
  • Page 58 time after parking In the event that engine can’t automobile. If necessary, the ü ü ü ü ü ü ü ü Engine emission be started or the engine always engine should be started at the pauses, you should conduct precautions broad area, with heating system troubleshooting soon...

  • Page 59: Engine Oil Consumption

    and some engine oil film on the wall While calculating engine of gas cylinder will be burnt by consumption, it is noteworthy that ü ü ü ü ü ü ü ü Information about high-temperature inflammable gas engine oil can be diluted, which engine oil consumption in combustion stroke.
  • Page 60 functions, engine oil should stay at However, brake pedal travel will Warning the optimal level, which is one of increase, and brake distance will ●Do not depress the brake pedal contents automobile accordingly be lengthened, and while the engine does not work, maintenance.
  • Page 61 the event that the ABS is running, vibrating. In addition, you may hear not designed for shortening especially urgent brake. Do not the motor sound arising from brake distance, thus it is a must repetitively depress the brake pedal, engine compartment while the to drive at appropriate speed and keep safe space from front in order to guard against brake...
  • Page 62 Vehicle identification Automobile door (vehicle identification number) VIN serves as the legal identifier of automobile,Its position is shown as the diagram below： The exposed metal plate of inner plate of front left & right automo- bile door The exposed metal plate of inner plate of back left &...
  • Page 63 VIN engraved code、 Vehicle identification number（ Passengers should sit in the VIN brand name and vehicle name- VIN）engraved code is engraved chairs and correctly fasten the plate in middle inclined left of front safety belt, otherwise they will wall upper plate in engine be hurt due to sudden brake or Luggage placement compartment, as the position...
  • Page 64 severely damaged, and brake pedal travel will increase and reach the Subsidiary operating same brake distance. limits of brake friction Electric power steering Operating limit of brake disc and system (EPS) (if equipped) friction plate The minimum allowable thickness EPS is used to reduce the required of brake disc after polishing is force of turning steering wheel 10mm...
  • Page 65 Engine number CA3GA2+engine Engine Model and number Engine Model and number Number Flywheel CA4GA1 engine The engine number is carved on the place marked in above figure of engine cover.
  • Page 66 Chapter 3 Start and Drive 1.To pull the brake handle upward 1.To turn ignition switch key to ü ü ü ü ü ü ü ü Before starting your 2.To turn off unnecessary lights and “START” for starting the engine engine accessories.
  • Page 67 automobile at Designated workshop. lamp, tail lamp, turn signal lamp, and other lamps should be in normal Notice work, as well as examine head The start should not last for Warning lamp’s lightening direction. over 10 seconds, which will lead To assure sufficient ventilation in to overheating of engine and event...
  • Page 68 current should be installed on fuse Engine Exhaust”). ü ü ü ü ü ü ü ü Driving tips in various box. Examination to engine oil: To park situations: Coolant Level: To assure the the automobile on a smooth place accurate coolant level (please refer and shut off the engine, and then ●To reduce the speed in the even of to relevant contents in 7-2)
  • Page 69 they are wetted, you can slightly running and no person in vehicle. shoes have been wetted, and depress the brake pedal on the road ●Do not put foot on brake pedal brake shoes’ wetting will lead to without of vehicle, and the brake during normal running, which longer brake...
  • Page 70 To assure that engine oil’s viscosity Notice Notice is adaptable for cold weather. Do not use ethanol coolant or Do not take engine coolant or Please refer to the recommended pure water. other substitutes as washing engine oil viscosity in Chapter VIII. liquid, because they may damage To use the summer engine oil in automobile’s oil paint.
  • Page 71 snow at the bottom of wheel cover. 7-2. We recommend that some emergent ●Do not install unnecessary heavy equipments should carried articles in the automobile. according to different roads. Overweight will increase engine The following tools can be carried: load and increase fuel consumption. window scraper, sandbag or salt bag, ●To guard against overlong idle flash lamp, shovel, and jumper...
  • Page 72 deceleration in the wake of frequent ●To clean up the sundries (like soil) acceleration. at the bottom of automobile, which Warning Discontinuous running will result in will help reduce weight and guard Do not shut off engine fuel waste. against erosion. while running from...

  • Page 73: Chapter 4 Emergency Handling

    Chapter 4 Emergency Handling lacks electricity. In this case, you In the event that engine can be ü ü ü ü ü ü ü ü In case your car fails to can adopt the method of “lapping started at normal rotary speed but it start up start”...
  • Page 74 “START” place for 10 seconds can start the engine through the ●In the event that acid splashes while depressing accelerator pedal, accumulators in other vehicle. on clothes or eyes, you should and then you should attempt to start guard against accumulator put off your clothes and clean engine on the precondition of not...
  • Page 75 personnel injury, etc. 3.To connect wires according to the Bonding wire following order: a.To connect the first lapping wire’s one terminal with accumulator’s positive terminal (+). b.To connect the first lapping wire’s other terminal with accumulator’s Positive positive terminal (+). electrode Discharge battery Positive...
  • Page 76 the engine rotate at 2000 r/m speed. engine kill during running ü ü ü ü ü ü ü ü In case your engine 5.To start the vehicle equipped with process: overheats accumulator and slightly depress he accelerator pedal after starting the 1.To stably reduce the speed and In the event that engine coolant engine, in order to make engine run...
  • Page 77 normal running, otherwise you Warning Warning should turn off ignition switch. During engine running radiator’s process, hands, hair, and clothes internal pressure, the heated Warning should keep away from the coolant or steam will hurt Due to high temperature of rotating fan and engine driving people, thus you should not open squirted coolant and steam, you...
  • Page 78 underneath the vehicle supported ●Automobile hoisting height ü ü ü ü ü ü ü ü In the case of air leak by the jack, which is dangerous. should assure tire’s smooth from a tire ●Do not start or turn engine replacement.
  • Page 79 Jack, Jack handle, hub wrench, tire. 2.To wedge the wheel through wheel decoration cover disassembly To take the spare tire out of the chock tools (if equipped) should be put in vehicle. To wedge the wheel on the diagonal workbasket and be installed on As to spare tire storage, you should of flat wheel through block, in order truck’s spare tire cover, and the...
  • Page 80 to figure below, and you should and the force should be moderate prevent the wrench from sliding while opening the decoration from nuts. cover, in order to guard against Do not directly dismantle nuts and it injury. is enough to loosen nuts to half and one circle.
  • Page 81 support point from the replaced tire. To hoist the automobile, you should Jack must be placed on level and firstly install jack handle, because hard place, and one piece of jack handle can collaborate with wooden board can be placed hub wrench, and then you should underneath the jack if necessary.
  • Page 82 While fixing the nut, hub nuts’ cone face should contact with the cone face of wheel installation hole. After screwing down the nuts, you should push the wheel along external/internal directions, in order to check if clamp nuts can be further Steel wheel screwed down.
  • Page 83 original height. Warning You should leverage hub wrench to force should turn clamp nuts along clockwise appropriate while installing direction through hands instead of wheel decoration cover, in order hammer and turn wrench by means to guard against injury. of lengthening casing pipe or pedal, with wrench being reliably knotted 11.Examination of new tire’s on nuts.
  • Page 84 12.To tidy up all tools, and flat Traction through right equipment a Traction by wheel-hoisting traction wheel. can assure no damage to automobile, vehicle In the wake of wheel replacement, because professional service Traction from the front end you should screw down wheel nuts personnel has more knowledge to through torque wrench and then regulations &...
  • Page 85 Emergency towing Notice To assure sufficient ground clearance of automobile landing while hoisting wheel, otherwise automobile may be damaged during the traction process. (b) By flat trailer Notice Do not adopt sling-type trailer while dragging automobile, or the automobile body will be damaged.
  • Page 86 there should be one driver in the car to control direction and brake. Notice Emergency traction should be To adopt special rope or chain conducted on hard roads, with low for automobile traction, with speed and short traction distance. In rope or chain being firmly addition, wheel, axle, drive system, fastened.
  • Page 87 steadying bar along the bottom of triangle hemline, in order to make the hemline of two square blocks for fixing steadying bar parallel with triangle hemline. 4.To open two steadying bars on the left and right side through turning forward or backward, thus triangle warning board’s overall frame will be formed.
  • Page 88 Chapter 5 Antirust and Appearance Care special environment, you should the environment lacking ventilation, ü ü ü ü ü ü ü ü Antirust cautiously protect your automobile. high temperature will ●Chemical ingredient of salt and accelerate the rusting. During automobile driving process, dust on road will accelerate the According to above analysis, we you should conduct reasonable...
  • Page 89 in regions with high salt in air or automobile paint condition area with roof instead of the humid you are living in coastal region, you To duly supplement paint in the and sealed garage. should clean the automobile bottom event of paint scratch, in order to In the event that you are washing once a month at least, in order to guard against rusting from the...
  • Page 90 antifreeze. 2.o clean automobile with special washed with moderate cleaning ●o be stained with coal tar, bird automobile cleaning soap, and soap or neutral cleaning agent. feces, and insect body. cleaning agent proportion should be Plastic bumper: To be prudential in ●o drive on the areas containing based on special soap instruction.
  • Page 91 needed especially in summer. the polishing and waxing course, Notice 4.o guard against water stains after users shall strictly abide by the To guard against damage to washing, you should use clean and product instruction and notices antenna, you should dismantle soft cotton cloth to dry the offered by the polishing agent antenna before the automatic...
  • Page 92 shall be duly revamped. For damage. Please periodically clean under the carpet, which will assuring the effect of painting the carpet with detergent to prolong exert influence on the these makeup, please use little painting its service life. In addition, please parts’...
  • Page 93 Please contact local Designated Notice The safety belt shall not be workshop questions used until being dried naturally. Do not use the organic concerning automobile cleaning. solution (like solvent, kerosene, alcohol and gasoline etc.) or acid Window & alkali solvent for cleaning Please clean the window outside with glass detergent on sales, and because...

  • Page 94: Chapter 6 Maintenance Requirements

    Chapter 6 Maintenance Requirements We has fully considered driving provide with best ü ü ü ü ü ü ü ü Scheduled maintenance economy maintenance maintenance service. economy in the automobile design. The Designated workshop invested We urge you to ask professional For instance, lots of maintenance much special...
  • Page 95 relevant information. critical. In the event of hoses aging conditioning is normal). However, some maintenance items and damage, please duly replace Change of exhaust sound, which require special tools and operating them. Note: hoses will get aging as may indicate CO leakage. Please technique;...
  • Page 96 your automobile shall be readjusted or maintained, and please call the Designated workshop . Warning In the event of finding problems, please drive automobile before the careful examination, or the serious casualty may take place.
  • Page 97 Chapter 7 Maintenance DIY ü ü ü ü ü ü ü ü Engine compartment schematic (TJ7133 Series) Oil Filler Oil Level Gauge Radiator 4 Accumulator Relay Box Detergent Tank Engine Coolant Tank Radiator Fan Condenser Condenser Fan Brake Fluid Tank...
  • Page 98 ü ü ü ü ü ü ü ü Engine compartment schematic (TJ7103 Series) Oil Filler Oil Level Gauge Radiator 4 Accumulator Relay Box Detergent Tank Engine Coolant Tank Radiator Fan Condenser Condenser Fan Brake Fluid Tank...
  • Page 99 1 Oil Filler Oil Level Gauge Radiator 4 Accumulator Relay Box Detergent Tank 7. Engine Coolant Tank Radiator Fan Condenser Condenser Fan Brake Fluid Tank...
  • Page 100 Warning ü ü ü ü ü ü ü ü Locations of fuses ü ü ü ü ü ü ü ü Precautions for ●Make sure that your hands, hair, clothes, tools keep away maintenance DIY from the rotating fan and engine Relay belt when the engine runs (better Please follow steps in the chapter...
  • Page 101 ●While the jack supports the Therefore, you shall not lay the Notice automobile, no person is allowed used engine oil aside for a long The accumulator cable and underneath the automobile. The time or frequently touch it. If the ignition cable carry HC and HV, automobile shall be supported by waste engine oil is spattered to thus short circuit shall be...
  • Page 102 Turn off the engine at the normal Open the oil filter cap; fill a small Do not operate engine without work temperature, and examine the amount of engine oil every time and air cleaner, or the engine damage oil level by oil lever gauge examine the oil lever gauge until the will be accelerated.
  • Page 103 condition, and the coolant level cap or the entire cooling system. refer to Chapter VIII for the shall stay between the upper limit capacity of the cooling system. and lower limit. In the event of the Users should use 50% solution, Warning coolant level is too low, please fill with minimum work temperature...

  • Page 104: Air Cleaner

    to examine the spare tire. Notices in examining the tire tire from deflating due to the entry Improper tire pressure will exert pressure: of impurities and water drop. If the negative influence on tire service valve cap is lost, please purchase a tire pressure value...
  • Page 105 of the air cleaner, please clean the Check Tire If there is foreign body in the tire, cleaner box together. Check tire’s sign of wear, and when the tire inside may be damaged. sign wear indicates If the tire’s service period exceeds “overwear”, please replace the tire.
  • Page 106 the rim, you should make the wear on the tire. In general, Tire swap during use “DOT” word on the tire face abnormal wear arises from outward. inappropriate tire pressure, inaccurate wheel alignment, unbalanced wheel, sudden War ning braking. Do not use the diagonal tire and radial tire on the vehicle at Installing snow tires the same time, or the vehicle...
  • Page 107 Installation of snow tire tire chains by manufacturer during War ning installation If a now tire is to be installed, four Do not use the snow tire with Using tire chains may damage tires, wheels should be installed with the inappropriate inflation pressure.

  • Page 108: Replacing Wheels

    In the event that the wheel size and After the automobile runs for the ●Aviod fierce step on brake model are different, the following first 1600km, please check if the causing wheel lock.tire chains will factors will be influenced, such as wheel nuts are loosened.

  • Page 109: Checking Battery

    Do not use second-hand tire on the War ning Fastener automobile Notices for the accumulator It is very dangerous to use the tire The accumulator may lead to from unknown manufacturers. combustible explosive You should replace all tires or hydrogen. replace at least two front tires or Electrode Cautious:...
  • Page 110 b In the event that the electrode is Precautions tor battery articles from contacting with the loosened, please mildly fasten the accumulator electrode, or the charge nut on the electrode. short circuit will take place, and c Please mildly tighten the accumulator and terminal fastener on the accumulator, and may be damaged.
  • Page 111 Notice Do not charge the accumulator while the engine is running, and all accessory equipments shall be shut off during the charging course. If the vehicle has been idled for a long term, please take off the accumulator or disconnect the accumulator’s lead at the negative electrode.
  • Page 112 In the event that the front lamp or Only the fuse meeting the current ü ü ü ü ü ü ü ü Checking and replacing other electric appliances fail to stipulated on the fuse box can be fuses work, please check the fuse. If the installed.
  • Page 113 must suffer certain problem, and fluid from Designated workshop or Location of Rear Lamp please call Designated workshop to from most of auto fittings stores. handle the problem. High-position brake lamp Front -turn signal lamp Rear fog lamp Notice Warning If using the engine’s cooling fluid or other alternatives, the Do not use the fuse whose rated...
  • Page 114 A:H4 halogen lamp Power: Warning Lamp Type B: single- filament lamp (Amber) Watt Halogen lamp contains C: Wedge-type lamp Front lighting 60/55 compressed air, thus when the D: Double-capped lamp lamp lamp is broken or ruptured, the Front position air will lead to explosion, the lamp Front lighting lamp lamp fragments arising from the...
  • Page 115 Front position lamp Loosen the lamp’s locating 3 Install the rubber hood according spring, take out the lamp, and install to diagram, in order to make it the new lamp and the locating contact with lamp holder case, and spring. then connect the plug.
  • Page 116 Rear-turn signal lamp, brake lamp and /rear position lamp Rear-turn lamp Rear-position lamp brake lamp Dismantle nuts at the rear guard plate on both sides of the trunk, unveil the guard plate on the trunk’s rear side to expose the rear part of the lamp.
  • Page 117 Rear fog lamp (left side), back-up License plate lamp High position brake lamp lamp (right side) Open the trunk cover and follow the 1.Take off the high position brake diagram to turn the lamp holder lamp according to the diagram The rear fog lamp and back-up lamp counterclockwise and take off it, are installed on the trunk cover, and...
  • Page 118 3.Replace the lamp Side-turn signal lamp 2.Dismantle the wiring harness socket Side-turn signal lamp Side-turn signal lamp is integrated into external rear-view mirror. The lamp holder can be dismantled after the rear-view mirror has been dismantled, and the lamp can be replaced accordingly.

  • Page 119: Chapter 8 Specifications And Service Data

    Chapter 8 Specifications and Service Data Model and features Vehicle model Body model Transmission type and model Engine type CA3GA2+ ma nuual transmission TJ7103UE4S Saloon 5T063A CA3GA5 MT manuual transmission TJ7103UE4O CA3GA5 Saloon 5T063A MT manuual transmission TJ7133UE4S CA4GA1 Saloon 5T065 MT manuual transmission TJ7133UE4O...

  • Page 120: Vehicle Parameters

    Vehicle parameters TJ7103U TJ7133U TJ7133U TJ7133U Automobile model TJ7103UE4Q Length 4155 Width 1645 Heigth 1435 Dimension Distance between shafts 2405 parameter Front gauge 1405 Track rear 1385 Minimum ground clearance（full load） Full load 125±20 maximum total mass 1280 1290 Front axle 645±3% 651±3% Maximum axle load kg...

  • Page 121: Engine Parameters

    Engine parameters TJ7133UE4S Automobile Model TJ7103UE4S TJ7103UE4Q TJ7133UE4Q TJ7133UE5 Engine Type CA3GA5 CA3GA2+ CA3GA5 CA4GA1 CA4GA13 Gasoline engine of orthostichous Gasoline engine of orthostichous Gasoline engine of orthostichous Form 3 cylinders, 4 strokes 3 cylinders, 4 strokes 4cylinders, 4 strokes Cylinder diameter and stroke 76×73 76×73...
  • Page 122 Note: New multi-wedge belt indicates the belt used on the running engine for less than five minutes. Old multi-wedge belt indicates the belt used on the running engine for more than five minutes. Engine lubricant: TJ7133UE4 Model TJ7103UE4 TJ7103UE4S TJ7133UE4S Total volume (L) Mass and viscosity API SJ or above...

  • Page 123: Manual Transmission

    tank temperature will ascend, and Free stroke of the steering wheel Notice the fuel will overfill the oil tank, 1~10 mm unqualified which may lead to fire disaster or Tires transmission oil, explosion. transmission will be damaged. Battery tire model: Charge current: Braking TJ7103...
  • Page 124 Fuses model TJ7133UE4S is 20A；EFI insurance of vehicle model In the engine compartment TJ7133UE4S TJ7133UE5S is15A. TJ7103 Series TJ7133UE4Q TJ7133UE4Q main relay Radiat of fan relay Radiat of fan 30A Oil pump Starter relay relay Starter relay Electric window Condenser fan relay Condenser conditioning...
  • Page 125 Underneath the Meter Panel TJ7133UE4S TJ7133UE5 TJ 7103 Ser ies TJ7133UE4Q Front fog Front fog Front fog lamps relay lamps relay Auto flash Auto flash Auto flash lamps relay Auto flash Auto flash Auto flash relay relay relay relay relay relay Solar Rear...
  • Page 126 Note:1.Vehicles equipped with ABS have ABS fuse 2.vehicles equipped with airbag have the airbag fuse. 3.Vehicles equipped with EPS have EPS fuse Notice The fuse label in the user manual may be different from that of the customer vehicle due to design change;...
  • Page 127 ü ü ü ü ü ü ü ü Wheel alignment parameters Kingpin caster angle 2° 55′±45′ Wheel camber angle 0°20′±45′ Front wheel alignment parameters Kingpin inclination angle 12° ±45′ Toe in (mm) 1±1 Wheel caber angle -0° 40′±45′ Rear wheel alignment parameters Toe in (mm) −...
  • Page 128 Center of the Center of the front wheel rear wheel Center of rear suspension Center of the front down No. 1 swing arm and body transverse safety bolt body mount bolt Note:Adjust the vehicle height in the “No Load” status, and the wheel position parameters measurement shall not be conducted until the A B and C D have been met.

  • Page 129: Chapter 9 Regular Maintenance

    Chapter 9 Regular Maintenance determined by the odometer reading or time interval, ——Maintenance meaning whichever comes first. First maintenance The service interval of each item can be obtained from For a new car, the first maintenance is extremely the maintenance schedule. important, because it is closely related to the life of the The hoses (the cooling system and the heating system, car.
  • Page 130 your car goes wrong, the maintenance records is one of ●Speedometer and water temperature gauge the basis for claim confirmed by our company. ●Turning effort of steering wheel and whether the car is deviated ——Check before travelling ●Whether the front wheel is sideslip or wobble ●Whether the brake performance is normal or whether For safe and comfortable driving, the pre-starting check the vehicle is pulled to one side when the brakes are...
  • Page 131 ●Engine temperature higher than the normal. B . Driving Condition 1. Towing a trailer, using a camper or car top carrier If you notice any of these clues, take your vehicle to 2. Repeated short trips less than 8 km and outside Designated workshop.
  • Page 132 ——Table of scheduled maintenance scheduled Maintenance Schedule( inspection) 1 Mileage and time calculate by whichever comes first 2 Recommend that cleaning the fuel supply system every 20,000 km. Parts Items Content Maintenance Starting performance , idling, First inspection at 1000km second inspection at 20000km then Check every acceleration performance, abnormal Engine general 20000km or Check once every year...
  • Page 133 Parts Items Content Maintenance Timing Mileage to 50000km inspect or replace the timing belt, Replace belt(CA3GA2) mileage to 70000km timing belt must be replaced Timing chains Check Inspect every 50000km CA4GA1 Engine Spark plug gap, working conditions, clean and adjust or replace as Inspect every 10000km replace every20000km.
  • Page 134 Parts Items Content Maintenance Ball joint dust cover cracking and Check every 10000km or once every 6 months damaged Power Drive shaft Pattern chain sound Check every 40000km or every 2 years train Ball joint sound Check every 40000km or every 2 years Spring Damaged Check every 40000km or every 2 years...
  • Page 135 Parts Items Content Maintenance First inspection at 1000km second inspection at 10000km then check every Free travel and reserve travel 10000km or every 6 months Brake pedal First inspection at 1000km second inspection at 10000km then check every Braking efficiency 10000km or every 6 months First inspection at 1000km second inspection at 10000km then check every Working stroke...
  • Page 136 Parts Items Content Maintenance Doors and engine First inspection at 1000km second inspection at 40000km then check every Lock function, fastening, damage cover Chassis 40000km or every 2 years Seat belt Function, fastening Check every 40000km or every 2 years body Lubrication of all parts of the vehicle Other...
  • Page 137 Severe Conditions Maintenance Schedule A-1 Operating on rough, muddy or melted-snow roads Inspect brake drums and brake shoes Every 10,000km or 6 months Inspect brake discs and pads Every 5,000km or 3 months Inspect brake line pipes and hoses The First 1,000km and every 10,000km or 6 months Inspect ball joints and dust covers Every 10,000km or 6 months Inspect drive shaft dust cover...
  • Page 138 B-1 Towing a trailer. Replace engine oil The First 1,000km and every 2,500km or 3 months Replace oil filter Every 2,500km or 3 months Inspect brake drums and brake shoes Every 10,000km or 6 months Inspect brake discs and pads Every 5,000km or 3 months Replace manual transaxle oil Every 10,000km or 6 months...
  • Page 139 ——Warranty record Warranty Record Trouble Description Date repair manager...

  • Page 140: Maintenance Record

    ——Maintenance record Maintenance after Maintenance after Maintenance after travelling 1000-2000 km travelling 5000 km travelling 10000 km Date: Date: Date: Mileage: Mileage: Mileage: Stamp of the Service Station Stamp of the Service Station Stamp of the Service Station Next conventional Maintenance Next conventional Maintenance Next conventional Maintenance Mileage:...
  • Page 141 Maintenance after Maintenance after Maintenance after travelling 15000 km travelling 20000 km travelling 25000 km Date: Date: Date: Mileage: Mileage: Mileage: Stamp of the Service Station Stamp of the Service Station Stamp of the Service Station Next conventional Maintenance Next conventional Maintenance Next conventional Maintenance Mileage: Mileage:...
  • Page 142 Maintenance after Maintenance after Maintenance after travelling 30000 km travelling 35000 km travelling 40000 km Date: Date: Date: Mileage: Mileage: Mileage: Stamp of the Service Station Stamp of the Service Station Stamp of the Service Station Next conventional Maintenance Next conventional Maintenance Next conventional Maintenance Mileage: Mileage:...
  • Page 143 Maintenance after Maintenance after Maintenance after travelling 45000 km travelling 50000 km travelling 55000 km Date: Date: Date: Mileage: Mileage: Mileage: Stamp of the Service Station Stamp of the Service Station Stamp of the Service Station Next conventional Maintenance Next conventional Maintenance Next conventional Maintenance Mileage: Mileage:...

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