Table of Contents
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Last revised 05/2009 art. no. TDMA 020 EN
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COMFORT:
SOLUS II 550, SOLUS II 800, SOLUS II 1000,
SOLUS II 800 PM, SOLUS II 800 S,
SOLUS II 1000 PM, SOLUS II 1000 S.
COMFORT PRO: SOLUS II 560 L, SOLUS II 850 L,
SOLUS II 1050 L, SOLUS II 2200 L,
SOLUS II 560 NFL.
Application • Use
Solar water heating and heating support
Buffering for gas, oil and solid fuel boilers as well as heat
pumps
Hygienic water heating via instantaneous heating
Special advantages
Buffer water heated with solar energy can be used for direct
space heating.
Boiler water and heating water can be charged to the storage
tank without a heat exchanger restricting the performance. This
results in long boiler running time and standstill time with low
emissions.
Particularly low heat loss
Various heating circuits can be connected according to tem-
perature.
Hydraulic separation of heating and boiler supplies.
SOLUS II 560 L low storage tank height for rooms with low ceil-
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Technical documentation
INSTALLATION AND OPERATING
INSTRUCTIONS
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8.4 Installation
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Table of Contents
Related Manuals for Consolar SOLUS II 550
Summary of Contents for Consolar SOLUS II 550
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Page 1: Table Of Contents
Last revised 05/2009 art. no. TDMA 020 EN Technical documentation COMFORT: SOLUS II 550, SOLUS II 800, SOLUS II 1000, INSTALLATION AND OPERATING SOLUS II 800 PM, SOLUS II 800 S, SOLUS II 1000 PM, SOLUS II 1000 S. INSTRUCTIONS... -
Page 2: Description Of The Combined Storage Tank
In the patented thermosiphon heat exchangers, optimised flow control and the chimney effect result in very low-loss COMFORT line: SOLUS II 550, SOLUS II 800 and SOLUS II heat transfer in the counter-flow. The heat transfer is consid- 1000... - Page 3 *** 560 L and 850 L: Top cold water connection effective and rely on the counterflow princi- using CONTROL series ple. COMFORT Line SOLUS II 550 / 800 / 1000 EPS insulation in the lid area especially thick Cold water inlet & circulation...
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Page 4: Planning Aid
If you want to avoid this risk, you should not use the serve the feeding stratification. storage tanks. If you are in doubt, Without the Consolar support team will be happy to advise you. Standard storage tank thermal Water quality:... -
Page 5: Connection To The Solar Power System
TD SOLUS II: Planning aid due to the low heat exchanger volume for the hot water The target temperature for the hot water standby portion set circuit. A water-shock damper is recommended to prevent on the boiler or solar controller must be approx. 10-15 K safety valve dripping. -
Page 6: Standards
2.9 Return acceptance statement Solar heat can be used for space heating, especially if the At the end of their long service life, Consolar takes back the heating circuit supply temperatures are lower than the hot storage tanks and reuses the materials. For this purpose, the water standby temperature. -
Page 7: System Diagram With Solar Power System And Hot Water Circuit
TD SOLUS II: Connection with boiler buffering 3.3 System diagram with solar power system and 3.4 Connection assignment for boiler and heating hot water circuit circuit Collector Underfloor 3.4.1 One boiler, one heating circuit heating See also diagram 0 on page 12. Heating Circuit 70/50... - Page 8 TD SOLUS II: Connection with boiler buffering 3.4.2 One boiler, two heating circuits 3.4.5 Instantaneous water heaters with integrated switching valve or with two integrated pumps See also diagram 0 on page 12. The hot water and heating supply are connected to one an- 3.4.2.1 Standard connection other downstream of the instantaneous water heater for The supply of the two heating circuits is fitted to the heating...
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Page 9: Connections With Return Increases
TD SOLUS II: Connections with return increases 4.2.1 Return increase with boiler 4 Connections with See also diagram 0 on page 12. return increases Heating Circuit 50/35 Application, use Solar heating support Water heating In particular for boilers which do not require buffering (e.g. -
Page 10: Connections For Expanding Capacity
TD SOLUS II: Connections for expanding capacity 4.2.3 Two heating circuits 5 Connections for expanding The supply of the two heating circuits is fitted to the boiler supply. The return from heating circuit 2 (lower temperature capacity level) is connected to the storage tank in accordance with table 5, but without a switching valve. -
Page 11: Connection Examples For Parallel Connection
TD SOLUS II: 5.3 Connection examples for parallel connection 5.3.3 Parallel connection of the heat exchangers of two SOLUS II storage tanks 5.3.1 Boiler buffering Heating Circuit 50/35 Solar hot >30°C R1/2 Solar cold <30°C R3 SOLUS SOLUS SOLUS SOLUS or Example 12: Connections for water and the solar power Buffer module system... -
Page 12: Technical Data
TD SOLUS II: Technical data 6 Technical data Storage tank volumes, weight: Unit SOLUS II 550 / SOLUS II 800/ SOLUS II 1000/ SOLUS II 2200 L SOLUS II 560 L / SOLUS II 850 L SOLUS II 1050 L Cylinder material acc. -
Page 13: Dimensions
TD SOLUS II: Dimensions 7 Dimensions 550/ 1000 1050L 2200L Connections Connections/ Unit 550/ 1000/ 1050L 2200L 560L/ 850L S / PM Sensor sleeves 560L/ 850L Clearance for S/PM S /PM attaching the lid: 40..100 mm 1790 2090 2290 2100 2160 Suitable for 6 mm Min. -
Page 14: Installation
When installing and operating the SOLUS II storage performance collectors make greater demands of the tem- tank, keep a minimum distance of 0.5 m from hot ob- perature resistance of the lines, which is why Consolar jects (>90 °C) (e.g. stovepipes, brazing torchs). recommends IsoConnect HT Cu. -
Page 15: Hydraulic Connection
TD SOLUS II: Installation Align the storage tank before it is filled: Adjust plastic Recommendation: Smoothing section at the lowest point of feet on the side flat areas using a size 30 open-ended the solar circuit supply, so that corrosion products caused spanner. - Page 16 TD SOLUS II: Installation Non-return valve (4): The requirements pertaining to the fitting of a non-return valve, and its design (approval), are contained in DIN 1988 and DVGW worksheet W 376. Pressure reducing valve (2): In accordance with DIN 3320, a system operating pres- sure should be assigned to the permitted operating over- pressure of the hot water heat exchanger.
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Page 17: Filling
TD SOLUS II: Installation 8.5.6 Clamp screw fittings Hot water and solar circuit connections are fitted with clamp screw fittings as standard. First position the union unit, then the compression fitting onto the connection pipes. NOTE: Support sleeves must be inserted for connection lines made of soft copper piping. -
Page 18: Installing The Insulation
TD SOLUS II: Installation Installing the insulation Thermal insulation consist of: Cover (SOLUS II 2200 L: flat disk) Insulating lid (SOLUS II 2200 L: 2 flexible insulating plates. 2 side parts (SOLUS II 2200 L: 3) Floor insulation, round Foam strips 100 x 100 for cylin- der vertical ring Connection foam strips, pierced 3 foam strips, self-adhesive (Con-... - Page 19 TD SOLUS II: Installation NOTE Connect the other sides of the side insulation to one an- other and secure them using the plastic clips to make in- Store all small parts carefully until they are required for stallation easier: installation. Installation is easier if you use 2 tension belts (not in- cluded).
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Page 20: Connecting The Temperature Sensors
TD SOLUS II: Operating instructions Finally fit the black cover: Connecting the temperature sensors Insert the temperature sensors through the openings from outside into the immersion sleeves: Push the sensor installation aid through the hole in the insulation onto the immersion sleeve (as far as possible). Insert the sensor Hold the sensor in the immersion sleeve by the wire while pulling out the sensor installation aid. -
Page 21: Operation And Maintenance
TD SOLUS II: Troubleshooting 9.1.1 Boiler circuit flow 9.2.3 Deliming the hot water heat exchanger Set the level of the boiler pump such that the spread No limescale is built up in the storage tank cylinder on the between the boiler supply and return at maximum boiler outside of the ribbed pipe heat exchanger, just some performance is around 20 K. -
Page 22: The Heating Temperatures Are Too Low
Changes and errors reserved. Technical hotline: 0700-CONSOLAR (0700-26676527) In Germany, normal Deutsche Telekom rate CONSOLAR products and advice are obtainable at: Consolar Solare Energiesysteme GmbH Department Solar Heating Systems Strubbergstraße 70 D - 60489 Frankfurt...
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