RPS Magnum 26" Disk Operating Instructions Manual

Floor scrubber
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www.rpscorporation.com
1711 South Street
Racine, WI 53404 (USA)
(800) 450-9824 | (+001) 262-681-6470
© 2015 RPS Corporation
Operating Instructions (EN)
MODELS:
24'' Cylindrical
27'' Cylindrical
30'' Cylindrical
34'' Cylindrical
Read the Operators Manual
before using the machine.
Read the Safety Messages
before servicing machine.
VERSION 15.167
MAGNUM-OP-EN
26'' Disk
30'' Disk
34'' Disk
28'' Orbital
32'' Orbital

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Summary of Contents for RPS Magnum 26" Disk

  • Page 1 34'' Cylindrical 28'' Orbital 32'' Orbital Read the Operators Manual before using the machine. Read the Safety Messages before servicing machine. www.rpscorporation.com 1711 South Street Racine, WI 53404 (USA) (800) 450-9824 | (+001) 262-681-6470 VERSION 15.167 © 2015 RPS Corporation MAGNUM-OP-EN...
  • Page 2: Introduction

    This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction Clean “Drain Saver”: Clean Vacuum Screen: About This Manual Tip Tank: Squeegee Up: Squeegee Down: Table of Contents Deck Height Adjustment: Safety Messages Vacuum Motor: Solution Filter: Safety Label Locations Cleaning Solution Filter: Battery Charging Operation Controls External Battery Charging: Operation Controls On-Board Charger...
  • Page 4: Safety Messages

    SAFETY MESSAGES You will see four kinds of safety reminders in this manual: DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 5 WARNING WARNING The Batteries in this machine produce hazardous Dress safely. Do not wear rings or metal wrist watches voltage which can cause electrical shock, burns and/ when servicing this machine, as they can cause an or electrocution. Always disconnect Batteries before electrical short circuit which can cause serious burns.
  • Page 6: Safety Label Locations

    SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your M Floor Scrubber. If you have questions about these labels, ask your AGNUM supervisor. These images indicate where on the M Safety Labels are located. If ever the labels become illegible, worn off, or AGNUM torn, promptly report it to your supervisor and replace it.
  • Page 7: Operation Controls

    OPERATION CONTROLS 11 12 13 SPRAY JET [BLUE] (OPTIONAL): Activates Water Pump for remote Spray Wand “ON-BOARD” SOAP SYSTEM [GRAY] (OPTIONAL): Dispenses soap directly to the Scrubdeck level ECON TOGGLE SWITCH [GREEN] (OPTIONAL): Reduces power to give machine a longer run time KEY SWITCH: Turns power of the machine ON and OFF LOAD TOGGLE SWITCH [ORANGE] (OPTIONAL): Engages different Scrubdeck parameters for increased RPM for Stripping and Polishing...
  • Page 8: Operation Controls

    OPERATION CONTROLS EMERGENCY SHUT OFF SWITCH (OPTIONAL): Shuts the machine in case of an emergency HOUR METER: Hour meter to indicate complete time machine has been ON RECHARGE CYCLE METER: Shows the amount of charges on a machine MANAGER SOLUTION LOCKOUT (OPTIONAL): Allows ability to set Solution Flow and then remove Key to not allow changing of parameters MANAGER DOWN PRESSURE LOCKOUT...
  • Page 9: Machine Components

    MACHINE COMPONENTS TRACTION DRIVE: Propels machine forward/backward SOLUTION FLOW VALVE: Controls solution fl ow rate SOLUTION FILTER: Filters water solution prior to scrub- bing DRIVE BUTTON: Depress to drive forward - release to stop (This starts and stops the Drive Motor) “DRAIN SAVER”...
  • Page 10: Machine Components

    MACHINE COMPONENTS 1. CONTROL PANEL: Machine controls and access to electrical components 2. “ON-BOARD” BATTERY CHARGER: Recharges Batteries 3. SQUEEGEE BLADE: Recovers dirty water from the fl oor to be recovered by Vacuum Hose 4. VACUUM HOSE: Creates vacuum for Squeegee (NOTE: Keep free and clear of blockage) 5.
  • Page 11: Lcd Screen Menu Displays

    LCD SCREEN MENU DISPLAYS: SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE) SCREEN #3 (WITH ERROR CODE) ** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS ** 1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the batteries (Shown on all menu displays) 2.
  • Page 12: Machine Setup

    MACHINE SETUP UN-CRATING MACHINE: ATTACHING SQUEEGEE: Carefully check the crate for any signs of damage and that 1. Lower the Squeegee Mounting Plate by rotating the the batteries are in the unit. Squeegee Lift Lever (A) in a clockwise motion (SEE BELOW).
  • Page 13: Adjusting Squeegee

    ADJUSTING SQUEEGEE: REMOVING SQUEEGEE: Turning adjustment knob (A) clockwise (tightening) will 1. With the Squeegee in the up position, turn machine lower tips and raise the center of the Squeegee (SEE power OFF. BELOW). 2. Disconnect Vacuum Hose (A) from Squeegee and loosen both knobs (B) (SEE BELOW).
  • Page 14: Installing Disk Pad Driver Or Brush

    INSTALLING DISK PAD DRIVER OR BRUSH: 5. Attach Brushes or Pads to Motor Drives. Squeeze the scissor locking device and lift brush up on to the motor drive hub. Make sure the scissors close and lock on 1. Turn on machine power. the brushes (SEE BELOW).
  • Page 15: Installing Cylindrical Brush

    INSTALLING CYLINDRICAL BRUSH: 7. Brush drivers shown misaligned (SEE BELOW). 1. Turn on machine power. 2. Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn machine power back off. Remove Key. CAUTION Disconnect the batteries. OLD STYLE DRIVER NEW STYLE DRIVER 3.
  • Page 16: Installing Edge/Orbitz Pads

    INSTALLING EDGE/ORBITZ PADS: LEVELING EDGE/ORBITZ DECKS: 1. Turn on machine power. NOTICE 2. Raise the Scrubdeck by depressing the Brush switch All Scrubdeck’s should be level at time of machine to the UP and OFF position and turn machine power delivery.
  • Page 17: Leveling Pro Polish Disk Decks

    LEVELING P DISK DECKS: LEVELING CYLINDRICAL DECKS: OLISH NOTICE NOTICE All Scrubdeck’s should be level at time of machine All Scrubdeck’s should be level at time of machine delivery. If machine Scrubdeck is not level - Contact your delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer.
  • Page 18: Side Broom System

    SIDE BROOM SYSTEM: 5. Brooms adjusted too low (SEE BELOW). 1. Your machine may come equipped with the Optional Side Broom System (SEE BELOW). 6. Brooms adjusted too high (SEE BELOW). 2. Flip Side Broom switch (Yellow Toggle on the left side of the Control Panel) to engage broom.
  • Page 19: Machine Operation

    MACHINE OPERATION PRE-CLEANING CHECKLIST: OPERATING HINTS: Read and understand the Safety Messages section on 1. Observe the amount of solution the machine is Pages 3 and 4 before operating the machine. dispensing on the fl oor and adjust to the desired fl...
  • Page 20: One Pass Scrubbing

    ONE PASS SCRUBBING: SCRUB ONLY: 1. Turn on machine Power Switch (A), make sure the 1. Turn on machine Power Switch (A) while making sure Speed Control Knob (B) is at a lower setting. the Speed Control Knob (B) is at a lower setting. 2.
  • Page 21: Adjust Solution Flow

    ADJUST SOLUTION FLOW: DRAINING SOLUTION TANK: To drain unwanted cleaning solution from the Solution 1. Push UP (+) on the Solution Flow Toggle (A) to Tank, perform the following steps: increase the solution fl ow and push DOWN (-) on the (SEE BELOW) toggle to decrease solution fl...
  • Page 22: Open Recovery Lid

    OPEN RECOVERY LID: NOTICE 1. Release both latches (A) on Recovery Tank lid (SEE BELOW). Keep water off of Control Panel. CLEAN “DRAIN SAVER”: With Recovery Lid open and Tank fully drained: 1. Remove 2'' Squeegee Intake Hose (D) from “Drain Saver”...
  • Page 23: Tip Tank

    TIP TANK: SQUEEGEE UP: 1. Fully drain Solution Tank and the Recovery Tank. 1. To raise the Squeegee off the fl oor, rotate Squeegee Lift Lever (C) counter-clockwise 2. Remove Squeegee. all the way to the left (SEE BELOW). 3. Unlatch Tank Latch (A) on each side of the machine (SEE BELOW).
  • Page 24: Deck Height Adjustment

    DECK HEIGHT ADJUSTMENT: SOLUTION FILTER: 1. To adjust deck height for Brush clearance, loosen The solution system has an “Inline Filter” (F) to fi lter out jam nut on adjustment bolt (A), turn adjustment bolt cleaning solution prior to scrubbing (SEE BELOW). clockwise to raise Scrubdeck - counterclockwise to lower Scrubdeck.
  • Page 25: Battery Charging

    BATTERY CHARGING Charger Specifi cations is connected, plug the charger power cord into a grounded 110 Volt standard wall outlet (C). • Output voltage of 24 Volts 5. The Charger will automatically begin charging and automatically shut off when fully charged (check •...
  • Page 26: On-Board Charger

    ON-BOARD CHARGER Charger Specifi cations wall outlet (B). • Output voltage of 24 Volts 5. The green Indicator Light (C) will come on and the Charger will automatically begin charging. When • Output current of 12 amps max fi nished, the Charger will automatically shut off as well as the green indicator light (check Battery gauge).
  • Page 27: Battery Maintenance Guide

    BATTERY MAINTENANCE GUIDE SAFETY: WATERING: • Add water, NEVER ACID, to cells (distilled water DANGER recommended). Explosive hydrogen gas forms when Batteries are • Do not over water charging. An open fl ame or spark can cause this gas • Before charging the Batteries, only add water if the to explode.
  • Page 28: Maintenance

    MAINTENANCE DAILY MAINTENANCE: if needed, 8-10 ft/lb MAX. 1. Remove the clean Pads or Brushes. Never use 4. Grease caster swivel and Squeegee Pivot Point. soiled Pads when cleaning. Replace Pads when they YEARLY MAINTENANCE: become packed with residue. 2. Remove and clean debris from the fl oat shut-off screen Call your local dealer for yearly maintenance.
  • Page 29: Magnum Pm Records

    MAGNUM PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION MODEL #: SERIAL #: WORK ORDER#: HOUR METER (Key): CHASSIS HOUR METER: HOUR METER (Traction): RE-CHARGE COUNTER: HOUR METER (Scrub): ISOLATOR HOUR METER: HOUR METER (Vac): NOTE: Isolators need to be replaced on Scrubber Machines at 1000 Hours or Annually BATTERY CONDITION CELL 1...
  • Page 30 SOLUTION SOLENOID LOW SOLUTION LIGHT BRUSH DECK LIFT SYSTEM BRUSH MOTORS VACUUM SWITCH VACUUM MOTOR PERFORMANCE OFF-BOARD VAC SWITCH SQUEEGEE LIFT SYSTEM SQUEEGEE ADJUSTMENT PITCH AND HEIGHT SQUEEGEE BLADES DRAIN HOSE AND PLUG SIDE BROOM OPERATION SPRAY JET PUMP, HOSE & NOZZLE BATTERY CHARGER CONNECTION &...
  • Page 31: Trouble-Shooting

    TROUBLE-SHOOTING PROBLEM CAUSE SOLUTION NO POWER - NOTHING OPERATES FAULTY POWER SWITCH CONTACT LOCAL SERVICING DEALER BATTERIES NEED CHARGING SEE CHARGING BATTERIES FAULTY BATTERIES REPLACE BATTERY LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT SCRUBMOTOR DOES NOT OPERATE GREEN DRIVE BUTTON IS NOT...
  • Page 32 PROBLEM CAUSE SOLUTION POOR WATER RECOVER ON TURNS WIPERS WORN REPLACE WIPER MATERIAL WIPERS CHATTER TIGHTEN PIVOT POINTS SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER TIRES NOISY BEARING DRY GREASE BEARINGS FAULTY HUBS CONTACT LOCAL SERVICING DEALER POOR TRACTION EXCESSIVE BRUSH PRESSURE...
  • Page 33: Trouble-Shooting Central Command

    TROUBLE-SHOOTING CENTRAL COMMAND NOTE: This machine is operated by a sophisticated electronic “controller” that has many fail safes within it. It self-analyzes problems and fl ashes a four-digit alpha-numeric code of what is wrong in the LCD window. Most of these codes require a technician attention. You should not attempt repairs you are unfamiliar with, especially if you are not authorized to work on this equipment.
  • Page 34 5. 7700: Vacuum Motor circuit is open. 6. Throttle ERROR: You pressed the foot pedal before turning on the key. Turn OFF the key and try again, leaving foot off of the pedal. 7. 2C00 and 2C01 ERROR: Low voltage warning. Voltage has dropped down below the minimum required to operate the ma- chine.
  • Page 35: Machine Specs

    MACHINE SPECS BODY CONSTRUCTION/DIMENSIONS AGNUM TANK MATERIAL: POLY ( ⁄ '') (1.11 cm) CHASSIS CONSTRUCTION: ⁄ '' STEEL (.2 cm) FRONT WHEELS: (2×) 12'' × 3.5'' [(2×) 30.5 × 8.9 cm] REAR CASTERS: (2×) 5'' × 2'' [(2×) 12.7 × 5 cm] SIZE (L ×...
  • Page 36: Common Wear Parts

    COMMON WEAR PARTS ROUND DISK BRUSHES: BRUSHES MODEL 26'' MODEL 28'' MODEL 30'' MODEL DISK DISK DISK 34'' DISK Super Grit 13-421SS 14-421SS 15-421SS 17-421SS Tough Grit 13-421S 14-421S 15-421S 17-421S Midi Grit 13-421C 14-421C 15-421C 17-421C Light Grit 13-421PS 14-421PS 15-421PS 17-421PS...
  • Page 37: New Style Cylindrical Brushes

    Dominator HD Strip Pad EDGE-4055 N / A Maroon ECO Prep Pad EDGE-4056 EDGE-5007 Remover Burnishing Pad EDGE-4057 EDGE-5008 Porko Burnishing Pad EDGE-4047 N / A Velcro Pad 300-4024 N / A NEW STYLE CYLINDRICAL BRUSHES: For Machine Serial #50000 & Greater BRUSHES MODEL 24'' MODEL 27''...
  • Page 38 35'' Squeegee 25-770G 25-770L 25-770U 25-7180 38'' Squeegee 28-770G 28-770L 28-770U 28-7180 NOTICE NOTICE Squeegee blade kits include (1) Rear Blade, (1) Front Squeegee Assemblies (complete) listed above all come Blade, and (2) Backup Wheels with hardware. with Linatex blades. NOTICE NOTICE Size is stamped into the top of the painted steel...
  • Page 39: Standard Warranty Policy

    Warranty will be granted at the sole discretion of RPS Corporation and is subject to fi nal claim and parts review by RPS Corporation and its vendors. This policy is effective January 1, 2014 and is subject to change on production units at a future date.
  • Page 40: Machine Install / Warranty Registration

    MACHINE INSTALL / WARRANTY REGISTRATION Installing Dealer: Installed By: Location: (City, State): Install Date: End-User Company Name: End-User Contact: Address: City/State: Zip: Phone: Fax: Email: Model: Serial #: Hour Meter: BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES: SCRUBBERS: - Filling solution tank, Solution tank sight tube, Solution drain hose or valve for fl...
  • Page 41 BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...
  • Page 42 1711 South Street Racine, WI 53404 www.rpscorporation.com www.factorycat.com www.tomcatequip.com Tel. US: 800-634-4060 Tel. Int: (001) 262-681-3583 © RPS Corporation 2015...

This manual is also suitable for:

Magnum 27" cylindricalMagnum 28" orbital

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