HAMTRONICS CA50-28 User Manual

HAMTRONICS® VHF RECEIVING CONVERTERS HAMTRONICS® VHF RECEIVING CONVERTERS
CONSTRUCTION, ALIGNMENT, & INSTALLATION INSTRUCTIONS CONSTRUCTION, ALIGNMENT, & INSTALLATION INSTRUCTIONS

GENERAL DESCRIPTION.

The CA( ) series of VHF Receiv-
ing Converter modules are designed
to amplify and convert the frequency
of vhf signals in specific bands to 28-
30 MHz.
The input and output connectors
are BNC type when the unit is sup-
plied in a case and RCA type when
the unit is supplied without a case.
The Converter is used to convert
vhf frequencies in a block down to
28-30 MHz so they can be heard on
a 10 meter receiver.

CONSTRUCTION.

Refer to schematic and compo-
nent location diagrams during as-
sembly and the list of frequency-
sensitive parts for your particular
model. Note that there are varia-
tions depending on the use and
packaging of the module.
rect parts have been supplied for
your particular model to avoid confu-
sion.
General Construction Notes.
Proper polarity must be observed
on diodes and electrolytic capac-
itors. The banded end of a diode is
the cathode. This corresponds to
the bar on the diode schematic sym-
bol used on component location dia-
gram.
Resistors and diodes installed
vertically on a pc board are shown
on component location diagrams as
a circle, denoting the position of the
body of the component, with a line
representing the top lead going over
to the other pc board hole.
Capacitors may be marked in pf
with two significant figures and a
multiplier, much as resistors are
marked. For instance, a 220 pf ca-
pacitor may be marked "221", a .001
uf capacitor may be marked "102"
(1000 pf) or it may be marked 1nK
(for 1 nano-farad with 10% "K" tol-
erance), and a .01 uf capacitor may
be marked "103" (10,000 pf).
A tuning tool of the proper type
must be used to avoid cracking the
slugs in the coils. This is a .060"
square slot type tool.
©1995 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark.
Tuning Tool" in catalog.) The slugs
are teflon coated; so they turn eas-
ily. However, if a loosely fitting tool
or a tool only partially inserted in
the slot is allowed to slip in the slot,
the sideways force cracks the pow-
dered iron slug.
pen, the slug must be drilled out
and replaced.

Assembly Procedure.

a. Install RCA jacks J1 and J2
on pc board except when optional
cabinet is used. Be sure to solder
all tabs. If the connector has only
one tab on the center conductor, po-
sition the connector with that tab
closest to the circuit side of the hole
in the board. Note that the CA120-
10.7 does not use J2 because the
output is tied directly to an adjacent
IF board.
b. Install all resistors on top of
The cor-
the board.
not used. Leave small loop at top of
R14 to used as test point. If you are
building the 50 MHz version of the
converter, please read notes on
parts list pages for discussion of
parts not used on that model.
c. Install transistors and zener
diode, being
proper orientation. Be sure to keep
lettering (not color bars) up on Q1,
and bend the leads at a 90° angle to
fit the board.
especially heat sensitive, but Q1
and Q2 are static sensitive; so pre-
cautions should be taken, including
using a
grounded tip.
d. Refer to parts list for ca-
pacitor values for your particular
model, and install them.
and shape of capacitors may vary
with frequency.
C8, and C24 may be disc type capac-
itors instead of tubular type il-
lustrated.
form the leads of capacitors to fit
the hole spacing of the board.
C26 must be tack soldered under
the board with very short leads as
direct as possible from the gate-2
lead of Q1 to ground along the front
edge of the board. Its purpose is to
(See "A28
Should this hap-
R5 and R6 usually are
careful to observe
Components are not
soldering iron with
The size
For example, C6,
It may be necessary to
provide a good bypass at 900 MHz to
keep the transistor stable; so short
leads are a must. The body of the
capacitor should hang straight down
below the board, not laid over flat
against the pc board traces to avoid
coupling to other circuits.
When the module is to be used
in optional cabinet, C1, C27, C13,
and C14 are connected be tween the
pc board and the BNC jacks. Con-
nect one lead of each to the pc
board as shown. The other end will
be connected later, using shortest
and most direct routing.
e. Install variable capacitor C15
on the top of the board as shown.
After soldering, tack solder C28
across the leads of C15 under the
board, using shortest possible leads.
f. Install crystal Y1.
leads through board and solder,
using care not to apply excessive
heat. Normal soldering heat is OK,
but avoid "cooking" the crystal by
heating pads for excessive periods of
time.
g. Install ferrite bead Z1 as you
would a resistor.
prestrung on a piece of bus wire.
h. Coil L5 is no longer used. In-
stall a jumper wire on the top of the
board in place of L5, using #22 bus
wire from a discarded component
lead clipping. Keep the jumper as
short as possible. No shield is used.
i. Install slug tuned coils as
shown, and install coil shields. The
2-1/2 turn (red) coils come with
a
shields already on the coils; how-
ever, in some cases, the shield
must be removed and rotated 90° in
order to fit holes in pc board. Other
coils have shields supplied sepa-
rately.
Be sure L4 is oriented as shown;
the board is designed to accommodate
several types of coils.
Make sure the coils and shields
are fully seated, and solder both
shield lugs. (Do not bend lugs over,
but you can bend the coil leads over
a little to hold them in place while
soldering.) Note that some coils are
slightly taller than others; so some
coil shield lugs may just barely go
Revised: 2/1/00
Insert
It is supplied
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