1. Manuals
  2. Brands
  3. Francotyp-Postalia Manuals
  4. Document Inserting Systems
  5. FPI 5000 C
  6. Service manual

Francotyp-Postalia FPI 5000 I Service Manual

Hide thumbs Also See for FPI 5000 I:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Service Manual
FPi 5000
Inserting System
FPI 5000 I
FPI 5000 C
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FPI 5000 I and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Francotyp-Postalia FPI 5000 I

Summary of Contents for Francotyp-Postalia FPI 5000 I

  • Page 1 FPi 5000 Inserting System FPI 5000 I FPI 5000 C...
  • Page 2 service manual FPI 5000 C FPI 5000 Collator rev. 01.0 - 01/2002...
  • Page 3 service manual FPI 5000 C Contents Section Page General 520.00-1 Process description 520.01-1 Mechanical description 520.02-1 Electrical description 520.03-1 Parts list 520.04-1 Fault finding 520.05-1 rev. 01.0 - 01/2002...
  • Page 4 service manual FPI 5000 C General rev. 01.0 - 01/2002 520.00-1...
  • Page 5 service manual FPI 5000 C rev. 01.0 - 01/2002 520.00-2...

  • Page 6: Table Of Contents

    service manual FPI 5000 C Contents Section Page Function Specifications Machine specifications Paper insert specifications Envelope insert specifications Preparing the machine for use Unpacking Unpacking instruction Preventive maintenance rev. 01.0 - 01/2002 520.00-3...
  • Page 7 service manual FPI 5000 C rev. 01.0 - 01/2002 520.00-4...
  • Page 8 service manual FPI 5000 C Used symbols In this manual the following symbols are used. Warning, this symbol indicates a wrong action which can cause a hazard to health or damage the machine. Warning, this symbol indicates a hazard to life because of high voltage. rev.

  • Page 9: Function

    service manual FPI 5000 C Function The FPI 5000 C is a document processing device that transports, collates and aligns documents from one or two feed stations (each equipped with two feeding devices) and feeds the documents with or without folding to the inserter (FPI 5000 C).

  • Page 10: Specifications

    6-station module approx. 74.0 kg (163 lbs) Noise level : refer to FPI 5000 I Inserter noise level. Theoretical max. speed : refer to FPI 5000 I Inserter theoretical max. speed. Operating temperature : 10 - 40°C (50 - 104°F) Humidity...

  • Page 11: Paper Insert Specifications

    service manual FPI 5000 C Paper insert specifications Paper sizes minimum maximum width* : 130 mm (5.1 inch) 236 mm (9.5 inch) length : 90 mm (3.5 inch) 356 mm (14.0 inch) Booklets depending on envelope size (inserter) Quality** : 60 gr/m² 250 gr/m²...

  • Page 12: Preparing The Machine For Use

    service manual FPI 5000 C Preparing the machine for use First the machine must be unpacked. Then it must be mechanically and electrically hooked up with the FPI 5000 I Inserter of which the paper processing configuration as a whole exists. After unpacking and installing, the machine is ready for use.

  • Page 13: Unpacking Instruction

    service manual FPI 5000 C Unpacking instruction rev. 01.0 - 01/2002 520.00-10...

  • Page 14: Preventive Maintenance

    service manual FPI 5000 C Preventive maintenance Recommended preventive maintenance checkpoints In the following it is assumed that if any unscheduled service call is less than a month prior to a preventive maintenance call, it will replace that latter. Ask how the machine has worked and use that information as a guide for checking the equipment. Ask if there has been change in use of the machine, such as high production or change of material.
  • Page 15 service manual FPI 5000 C rev. 01.0 - 01/2002 520.00-12...
  • Page 16 service manual FPI 5000 C Process description rev. 01.0 - 01/2002 520.01-1...
  • Page 17 service manual FPI 5000 C rev. 01.0 - 01/2002 520.01-2...
  • Page 18 Feeding documents (the Vario Feed concept) Vertical document transport Transport to and from the collator The Divert & Go divert process The multifeed shunt process The Eight in One folding process, including exit to the FPI 5000 I rev. 01.0 - 01/2002 520.01-3...
  • Page 19 service manual FPI 5000 C rev. 01.0 - 01/2002 520.01-4...

  • Page 20: Overview

    The multifeed shunt process (only if the optional divert subsystem is present). • The Eight in One folding process, including exit to the FPI 5000 I. The figure on the foldout page 520.01-6 shows a schematic overview of the process. All mechanical items that are strictly necessary to explain the process are projected on the LH side of the machine.
  • Page 21 service manual FPI 5000 C %& %" '& &# &$ "#> "" "#= %& %" '& &# &$ "#> "" %& "#= %" '& &# &$ "#> "" "#= '" &! &" "!> " "!= & & "> " "= &&...

  • Page 22: Legend

    FPI 5000 C Legend Note 1. Parts with an arrow are mechanically driven (by the FPI 5000 I or by a DC motor). Note 2. For reasons of cross-reference the nomenclature for sensors and actuators as used in the electrical description (document 134.03) is mentioned here as well.
  • Page 23 Folder input photocell VPH3: Tx (led) (in vertical track cover) Folder input photocell VPH3: Rx (sensor) FPI 5000 I input gear (LH). Drives 32a. FPI 5000 C main input axle. Provides drive for clutches 23a and 32b. Vertical track clutch VCL1 (RH). Drives at the RH side 34, 36, 39a, 41a, 43a and 45a, and at the LH side clutches 39b, 41b, 43b and 45b.
  • Page 24 service manual FPI 5000 C Document stopper position for 14" documents 60 – 66 Counter rollers for 52 – 56 Driven output rollers of lower feeder of lower feeder module Counter rollers for 67. Driven output rollers of upper feeder of lower feeder module Counter rollers for 69 Driven output rollers of lower feeder of upper feeder module Counter rollers for 71...

  • Page 25: Feeding Documents (The Vario Feed Concept)

    service manual FPI 5000 C Feeding documents (the Vario Feed concept) There are three types of feeders: (1) feeders with automatic separation; (2) feeders with a choice between automatic separation and no separation at all (i.e. daily mail); (3) feeders with manual separation. The feeders are organised in feeder modules of two feeders each.

  • Page 26: The Multifeed Shunt Process

    This process is repeated until all multifeed-related documents are processed. The Eight in One folding process, including exit to the FPI 5000 I Contrary to the principle of one mechanical fold stop per fold table, in which the fold is made as soon as the leading edge of the paper reaches the paper stop, the folding process in the FPI 5000 C is based on the timed "karate"...
  • Page 27 In this way all movements related to the second fold table are synchronized. Finally the folder output photocell VPH4 monitors the folded (or unfolded, as this is an operational option as well) paper as it leaves the FPI 5000 C on its way to the FPI 5000 I. rev. 01.0 - 01/2002...

  • Page 28: Rev. 01.0

    service manual FPI 5000 C Mechanical rev. 01.0 - 01/2002 520.02-1...
  • Page 29 service manual FPI 5000 C rev. 01.0 - 01/2002 520.02-2...
  • Page 30 service manual FPI 5000 C Contents Section Page Covers and plates Vertical transport track Hoppers Folder RH side covers LH side covers Top cover (assembly) Collator arm cover Collating area cover Bottom plate 1.10 Rear cover 1.11 Front folder cover (divert tray) 1.12 Folder cover Electrical components...
  • Page 31 service manual FPI 5000 C 3.7.1 Rubber paper pullers 3.7.2 Pulley of paper puller axle 3.7.3 Upper separation roller 3.7.4 Lower separation roller 3.7.5 Gears Automatic separation feeder Manual adjustable separation feeder 3.9.1 Rubber paper pullers 3.9.2 Pulley of paper puller axle. 3.9.3 Upper separation roller assy.
  • Page 32 service manual FPI 5000 C 7.2.3 Clutch 7.2.4 Gears Fold mechanism 7.3.1 Gears 7.3.2 Clutches 7.3.3 Curved folder gears Upper fold rollers Lower fold rollers Detectors Feeders 8.1.1 Pulse disc detector assy. 8.1.2 Vertical transport 8.2.1 Document detector 8.2.2 Microswitch for cover vertical transport Collating area 8.3.1 Pulse disc detector assy.
  • Page 33 service manual FPI 5000 C rev. 01.0 - 01/2002 520.02-6...
  • Page 34 service manual FPI 5000 C General instructions Disconnect the mains supply before performing any maintenance. Warning The covers and microswitches are fitted by your protection. Do not operate the machine with any cover removed and with a microswitch cheated, or a hazard to health will exist. Throughout this manual the terms left and right-hand side and front and rear side of the machine are used.

  • Page 35: Covers And Plates

    service manual FPI 5000 C Covers and plates Vertical transport track Opening Refer to figure 1.1 Lift the hand grip 9 upwards to release the transport track and then pull it upwards to open. Hoppers Note: The removal procedure for all hoppers is similar. Removal Refer to figure 1.1...
  • Page 36 service manual FPI 5000 C figure 1.1 rev. 01.0 - 01/2002 520.02-9...

  • Page 37: Lh Side Covers

    service manual FPI 5000 C LH side covers Lower side cover Removal Open the vertical transport track as described in paragraph “Vertical transport track”. Refer to figure 1.1 Slacken the hex. head screws 3 and turn locking plate 2 counter clockwise. Move the LH side cover 1 to the front side of the machine and withdraw the cover.

  • Page 38: Collating Area Cover

    service manual FPI 5000 C Collating area cover Removal Refer to figure 1.1 Remove the two round head screws 22 securing the collating area cover 21 on the rear side. Remove the two hex. head screws 23 securing the collating area cover on the front side. Lift the front side of the collating arm cover upwards and hold it in this position.
  • Page 39 service manual FPI 5000 C figure 1.2 rev. 01.0 - 01/2002 520.02-12...

  • Page 40: Front Folder Cover (Divert Tray)

    service manual FPI 5000 C 1.11 Front folder cover (divert tray) Removal Refer to figure 1.2 Remove the four countersunk screws 7 lift and withdraw the front folder cover 8 upwards. 1.12 Folder cover Remove the front folder cover as described in the previous paragraph. Removal Refer to figure 1.2...

  • Page 41: Electrical Components

    service manual FPI 5000 C Electrical components Warning Be aware of possible electrostatic discharge. Mainboard Remove the LH side cover as described in paragraph “LH side cover”. Removal figure 2.1 Refer to figure 2.1 Disconnect all the wiring to the mainboard 2. Carefully pull the mainboard from the four board holders 1 and withdraw it.

  • Page 42: Feeder Module Boards

    service manual FPI 5000 C Feeder module boards Second feeder module Remove the LH side cover as described in paragraph “LH side cover”. Remove the LH feeder module cover as described “LH feeder module cover”. Removal " figure 2.2 Refer to figure 2.2 Disconnect all the wiring to the board 3.

  • Page 43: Feeder Modules

    service manual FPI 5000 C Feeder modules Main drive mechanism Remove the RH side cover as described in paragraph “RH side cover”. 3.1.1 Main drive belt Removal Refer to figure 3.1 Remove screws 35 and remove plate 36. Slacken the hex. head screw 10 securing the belt tensioner 11 of the lower feeder in the first feed module and remove the drive belt 12 from the pulley 9 and the pulley 32.
  • Page 44 ! " !# !$ # $ % & % & !" " "  ' &...

  • Page 45: Pulleys

    service manual FPI 5000 C 3.1.3 Pulleys Remove the main drive belt as described in paragraph 3.1.1 “Main drive belt”. Pulley 20T (item 18) Removal Remove the clutch as described in the previous paragraph. Refer to figure 3.1 Slide the pulley 18 off the axle. Take care of the spacer 20. Pulley 20T (item 22) Open the vertical transport track as described in paragraph “Vertical transport track”.

  • Page 46: Transportation Rollers

    service manual FPI 5000 C Refer to figure 3.2 Lift the front side of the collator arm upwards and hold it in this position. Slacken the set screw of the pulley 10 in the middle of the collator axle 11. Lower the collator arm.

  • Page 47: Gears

    service manual FPI 5000 C Upper transportation axle Removal Remove the pulley 20T, item 29 as described in the previous paragraph. Refer to figure 3.2 Push both transportation rollers 4 inwards from the cyl. pin 5 below. Remove both cyl. pins from the axle. Slide both transportation rollers off the axle.
  • Page 48 service manual FPI 5000 C " #   ! " # & figure 3.3 Gear 35T (item 6) Remove the pulley 20T, item 18 as described in paragraph 3.1.3 “Pulleys”. Remove the pulley 25T, item 24 as described in paragraph 7.2.2 “Pulleys”.

  • Page 49: Rh Feeder Drive Mechanism

    service manual FPI 5000 C RH feeder drive mechanism Remove the RH side cover as described in paragraph “RH side cover”. Remove the RH feeder module cover as described in paragraph “RH feeder module cover”. 3.2.1 Drive belts Note: The removal procedure of the lower feeder drive belt and upper feeder drive belt is for the both feeder modules (first and second) similar.

  • Page 50: Pulleys

    service manual FPI 5000 C Upper feeder drive belt Remove lower feeder drive belt from the first and second feeder module as described previously. Removal Refer to figure 3.4 Pull the pulley 6 off the axle. Take care of the cyl. pin 5 below. Slacken the hex.

  • Page 51: Lh Feeder Drive Mechanism

    service manual FPI 5000 C LH feeder drive mechanism Note: The removal procedure of the LH feeder drive mechanism is for the both feeders (upper and lower) in a feeder module similar and similar for both feeder modules (first and second). Remove the LH side cover as described in paragraph “LH side cover”.

  • Page 52: Drive Belt

    service manual FPI 5000 C 3.3.2 Drive belt Remove the clutch as described in the previous paragraph. Removal Refer to figure 3.5 Unhook the tension 6 spring from the bearing pin 8. Remove the drive belt 12 from the pulley 13. Remove the spring clip 5 with the washer 4 securing the belt tensioner 3.

  • Page 53: Transportation Rollers

    service manual FPI 5000 C Gear 64T (item 24) Removal Refer to figure 3.5 Disconnect the two flat cables connected to the board 2. Remove the two round head screws 22 securing the mounting bracket 1. Carefully place the mounting bracket with the board aside. Remove the spring clip 26 with the washer 25 securing the gear 24.

  • Page 54: Feeder Modules

    service manual FPI 5000 C Replacement Ensure on replacement that two holes in the left-hand side of the cover plate are replaced over the two threads of the round head screws 2 fitted into the left-hand frame. & ! " figure 3.6 Feeder modules Note: The removal procedure of both feeder modules (first and second) is similar.

  • Page 55: Feeders

    service manual FPI 5000 C Feeders Note: The removal procedure of the upper and lower feeder from a feeder module is similar. The lower feeder can be removed after removal of the upper feeder. Remove the second or first feeder module as described in paragraph “Feeder modules”.

  • Page 56: Automatic Separation Feeder With Daily Mail

    service manual FPI 5000 C Automatic separation feeder with daily mail 3.7.1 Rubber paper pullers " figure 3.7 Refer to figure 3.7. Remove the feed axle assy. 4 in the right-hand side direction (A) until the left-hand side is clear from the axle 1.

  • Page 57: Upper Separation Roller

    service manual FPI 5000 C Remove the feed axle assy. as described in the paragraph "Rubber paper pullers". figure 3.8 Refer to figure 3.8. Remove the axle from the plastic cover. Push the rubber paper puller of the axle and remove the spring clip, the washer and the bearing.

  • Page 58: Lower Separation Roller

    service manual FPI 5000 C Remove the feed axle assy. as described above. Refer to figure 3.9. Click (A) the plastic cover 2 off the axle and remove it with the belt and the paper pulleys from the feed axle. Remove the grease from the left hand side of the feed axle with some alcohol.

  • Page 59: Gears

    service manual FPI 5000 C Figure 3.11 shows how the roller 1 should be slided of the axle assy. 2. figure 3.11 Note: Before replacing the feed roller ensure that the axle is free of grease. 3.7.5 Gears For the removal of the gears at the LH side of the feeder it is not necessary to remove the feeder from the machine.

  • Page 60: Upper Separation Roller Assy

    service manual FPI 5000 C figure 3.12 3.9.3 Upper separation roller assy. Remove the complete feed roller assy. as described in the previous paragraph. The feed roller is attached to the axle and is only available as a complete assembly. So if the feed roller is worn the complete assembly must be replaced.

  • Page 61: Gears

    service manual FPI 5000 C 3.9.5 Gears The gears at the LH side of the feeder can be removed without detaching the feeder from the machine. However, the wiring mounting plate must be disassembled, refer to the section Feeders, Lower feeder. The gear 48T and the gear 64T can be removed as described in the section Automatic separation feeder with daily mail, Gears.

  • Page 62: Vertical Transport

    service manual FPI 5000 C Vertical transport Open the vertical transport track as described in paragraph “Vertical transport track”. Cover plate Removal " figure 4.1 Refer to figure 4.1 Remove the two hex. head screws 5 on the LH side and slacken the two hex.head screws 3 on the RH side.

  • Page 63: Guide Rollers

    service manual FPI 5000 C Guide rollers Right and left-hand guide roller Note: The removal procedure of the right and left-hand guide roller is similar. Removal $ % & ! " # figure 4.2 Refer to figure 4.2 Remove the two round head screws 9 securing the rod 6 with the guide roller 7 to the leaf spring 8. Remove the rod and slide the guide roller off it.

  • Page 64: Collating Area

    service manual FPI 5000 C Collating area Drive mechanism Remove the RH side cover as described in paragraph “RH side cover”. 5.1.1 Drive belts Removal " " & figure 5.1 Refer to figure 5.1 Slacken the set screw of the pulley 5 and the pulley 7. Slide both pulleys together with the drive belt 6 off the axles and remove the spacer 4.

  • Page 65: Motor

    service manual FPI 5000 C Pulleys 60T (item 5), 22T (item 7), 40T (item 3) and 18T (item 9) The removal of the pulleys has been described in the previous paragraph. 5.1.3 Motor Remove the collating area cover as described in paragraph “Collating area cover”.

  • Page 66: Transportation Belts

    service manual FPI 5000 C 5.2.1 Transportation belts Remove the collating arm cover as described in paragraph “Collating arm cover”. Removal " # $ % & '    ! " # $ & ! " # & ! !! !" !# " "...

  • Page 67: Guide Rollers

    service manual FPI 5000 C Slacken the set screw of the pulley 5 and the pulley 7. Slide both pulleys together with the drive belt 6 off the axles. Take care of the spacer 4. Refer to figure 5.2 Cut the wire strap securing the wiring of the receiver 3 to the collator frame 1. Disconnect the receiver and the earth lead 2.
  • Page 68 service manual FPI 5000 C Refer to figure 5.2 Remove the round head screw 4. Withdraw the axle 21 with the guide roller 19 from the collating arm frame 1. Remove the spring clip 17 with the washer 18. Slide the guide roller off the axle. Take care of the washer 20. Third guide roller Removal Refer to...

  • Page 69: Shunt/Divert Area

    service manual FPI 5000 C Shunt/Divert area Shunt Remove the RH side cover as described in paragraph “RH side cover”. Remove the LH side cover as described in paragraph “LH side cover”. 6.1.1 Clutches Clutch, item 1 and item 13 Note: The removal of the right and left-hand clutch is similar.

  • Page 70: Gears

    service manual FPI 5000 C 6.1.2 Gears Gears 24T, item 2 and 24T, item 12 Note: The removal of the right-hand and left-hand gear is similar. Removal Remove the clutches as described in the previous paragraph. Refer to figure 6.1 Slide the gear 12 off the axle 5.

  • Page 71: Divert

    service manual FPI 5000 C Divert Remove the transportation rollers as described in the previous paragraph. 6.2.1 Divert unit Remove the bottom plate as described in paragraph “Bottom plate”. Removal " & figure 6.2 Refer to figure 6.2 Remove the spring clip 8 securing the frame rod 5 on the right-hand inside of the machine. Withdraw the frame rod in the right-hand side direction from the machine.

  • Page 72: Motor

    service manual FPI 5000 C 6.2.2 Motor Remove the divert unit as described in the previous paragraph. Removal " & & % $ " figure 6.3 Refer to figure 6.3 Cut the three wire straps securing wiring to the motor 10 and disconnect it. Slacken the set screw 6 of the bushing 7 securing the motor axle.

  • Page 73: Gear

    service manual FPI 5000 C 6.2.3 Gear Gear 26/35T (item 15) Remove the motor as described in the previous paragraph. Removal Refer to figure 6.3 Slacken the set screw 11 securing the bushing 7 to the axle 14. Remove the bushing, the washer 12 and the bearing 13. Unhook the tension spring 4 from the bracket 5.

  • Page 74: Folder

    service manual FPI 5000 C Folder RH drive mechanism Remove the RH side cover as described in paragraph “RH side cover”. Remove the front folder cover as described in paragraph 1.11 “Front folder cover (divert tray)”. figure 7.1 rev. 01.0 - 01/2002 520.02-47...
  • Page 75 service manual FPI 5000 C figure 7.2 rev. 01.0 - 01/2002 520.02-48...

  • Page 76: Drive Belt

    service manual FPI 5000 C 7.1.1 Drive belt Removal Refer to figure 7.1 Slacken the two round head screws 8 securing the belt tensioner 10. Refer to figure 7.2 Remove the drive belt 12 from the pulleys 13 and the pulley 3 (figure 7.1).

  • Page 77: Gears

    service manual FPI 5000 C 7.1.4 Gears Gear 24T (item 16) Removal Refer to figure 7.2 Remove the clamping ring 14 with the washer 15. Slide the gear 16 off the bearing pin. Take care of the spacer 17. Gear 24T (item 2) Removal Refer to figure 7.2...
  • Page 78 service manual FPI 5000 C Removal Refer to figure 7.1 Remove the spring clip 23. Pull the gear 24 from the axle. Take care of the cyl. pin 25. Gear 35T (item 14) Removal Refer to figure 7.1 Remove the clamping ring 14 with the washer 13. Slide the gear 12 off the bearing pin.
  • Page 79 " !& % & '    ! " $ % & '   !" ! ! " &...

  • Page 80: Lh Drive Mechanism

    service manual FPI 5000 C LH drive mechanism Remove the LH side cover as described in paragraph “LH side cover”. Open the folder as described in paragraph “Folder”. 7.2.1 Drive belt Removal Refer to figure 7.3 Remove the screws 38 and the plate 37. Slacken the two hex.

  • Page 81: Gears

    service manual FPI 5000 C 7.2.4 Gears Remove the LH side cover as described in paragraph “LH side cover”. Gear 24T (item 6) Removal Refer to figure 7.3 Remove the spring clip 5. Pull the gear 6 from the axle. Take care of the cyl. pin 7. Gear 35T (item 13) Removal Refer to...
  • Page 82 service manual FPI 5000 C Gear 35T (item 21) Removal Refer to figure 7.3 Remove the two hex. head screws 35 securing the locking plate 36 and place it aside. Take care of the wiring attached to it. Remove the clamping ring 18 with the washer 19. Slide the gear 21 off the bearing pin.

  • Page 83: Fold Mechanism

    service manual FPI 5000 C Fold mechanism Remove the top folder cover as described in paragraph 1.12 “Top folder cover”. Remove the drive belt as described in paragraph 7.1.1 “Drive belt”. 7.3.1 Gears Gear 32T (item 15) and 32T (item 2) Removal &...
  • Page 84 service manual FPI 5000 C & % $ # " !    ' & % $ # " ! figure 7.5 Refer to figure 7.5 Remove the bearing 18 with the spacer 17 and two washers 16 from the left-hand side of the axle. Cut the wire straps securing the wiring to the studs the clutches 3 and 12.
  • Page 85 service manual FPI 5000 C & " " & figure 7.6 rev. 01.0 - 01/2002 520.02-58...

  • Page 86: Clutches

    service manual FPI 5000 C 7.3.2 Clutches Clutch, item 4 and item 13 The removal of the right and left-hand clutch has been described in the previous paragraph 7.3.1 “Gears”. 7.3.3 Curved folder gears Remove the axle assembly as described in paragraph 7.3.1 “Gears”.
  • Page 87 service manual FPI 5000 C figure 7.7 rev. 01.0 - 01/2002 520.02-60...
  • Page 88 service manual FPI 5000 C Refer to figure 7.7 Carefully lift the complete fold assembly upwards and withdraw it. Remove the two countersunk screws 1 securing the fold knife 4 on the right-hand side. Slide the lever 2 off the axle 9. Take care of the washer 3. Pull the right-hand curved gear 22 (marked with a “R”) off the axle.
  • Page 89 service manual FPI 5000 C Refer to figure 7.4 Remove the two round head screws 38 and withdraw the belt tensioner 35. Take care of the washers 37 and the conductive strip 36. Push the spring holder 22 inwards and remove the cyl. pin 23. Carefully remove the spring holder with the spring 20 and the spring holder 19.

  • Page 90: Upper Fold Rollers

    service manual FPI 5000 C Upper fold rollers Note: In order to prevent a squeaking noise after replacement of one of the fold rollers we advise to slightly glue (loctite 603) the ball bearings to frame. Remove the front folder cover as described in paragraph 1.11 “Front folder cover (divert tray)”.
  • Page 91 service manual FPI 5000 C " & figure 7.10 rev. 01.0 - 01/2002 520.02-64...
  • Page 92 service manual FPI 5000 C First upper fold roller Remove the gear 24T, item 2 as described in paragraph 7.1.4 “Gears”. Remove the gear 24T, item 9 as described in paragraph 7.1.4 “Gears”. Remove the gear 24T, item 31 as described in paragraph 7.2.4 “Gears”.

  • Page 93: Lower Fold Rollers

    service manual FPI 5000 C Third upper fold roller Remove the gear 24T, item 26 as described in paragraph 7.1.4 “Gears”. Remove the gear 35T, item 14 as described in paragraph 7.1.4 “Gears”. Remove the gear 24T, item 23 as described in paragraph 7.1.4 “Gears”.
  • Page 94 service manual FPI 5000 C Replacement Ensure on replacement not to damage the (foam) surface of the fold roller. Third lower fold roller Open the folder as described in paragraph “Folder”. Remove the gear 24T, item 6 as described in paragraph 7.2.4 “Gears”.

  • Page 95: Detectors

    service manual FPI 5000 C Detectors Feeders 8.1.1 Pulse disc detector assy. Remove the RH side cover as described in paragraph “RH side cover”. Removal " figure 8.1 Refer to figure 8.1 Cut the two wire straps securing the wiring of the pulse disc detector assy. 2. Remove the countersunk screw 7 and withdraw the pulse disc 5 together with the two spacers 6.

  • Page 96: Dfc

    service manual FPI 5000 C 8.1.2 Remove the feeder as described in paragraph “Feeders”. Removal figure 8.2 Refer to figure 8.2 Remove the round head screw 1 securing the DFC 3 to the bracket 2. Disconnect and withdraw the DFC. Replacement Ensure on replacement that the protruding part of the DFC falls into the slotted hole.
  • Page 97 service manual FPI 5000 C Removal " & figure 8.3 Transmitter (LED) Refer to figure 8.3 Remove the round head screw 8 and withdraw the bracket 1 with the transmitter 7. Remove the round head tapping screw 2 securing the transmitter. Disconnect and withdraw the transmitter.

  • Page 98: Microswitch For Cover Vertical Transport

    service manual FPI 5000 C Vertical transport 8.2.1 Document detector Removal " figure 8.4 Transmitter (LED) Remove the cover plate as described in paragraph “Cover plate”. Refer to figure 8.4 Remove the countersunk tapping screw 3 securing the transmitter 1 to mounting bracket 2. Disconnect and withdraw the transmitter.

  • Page 99: Collating Area

    service manual FPI 5000 C Remove the bottom plate as described in paragraph “Bottom plate”. Removal figure 8.5 Refer to figure 8.5 Remove the two round head screws 3 with the washers securing the microswitch 2 (fitted on the inside of the machine to the LH inside frame).

  • Page 100: Divert Unit

    service manual FPI 5000 C Remove the cover plate as described in paragraph “Cover plate”. Removal " figure 8.7 Transmitter (LED) Refer to figure 8.7 Remove the pan head tapping screw 3 securing the transmitter 1 to the bracket 2. Disconnect and withdraw the transmitter.

  • Page 101: Pulse Disc Detector Assy

    service manual FPI 5000 C 8.4.1 Pulse disc detector assy. Remove the divert unit as described in paragraph 6.2.1 “Divert unit”. Removal figure 8.8 Refer to figure 8.8 Remove the two round head screws 1 with the washers and withdraw the pulse disc detector assy. 2. Folder rev.

  • Page 102: Document Detectors

    service manual FPI 5000 C 8.5.1 Document detectors “FO in” detector Removal " figure 8.9 Transmitter (LED) Remove the cover plate as described in paragraph “Cover plate”. Refer to figure 8.9 Remove the pan head tapping screw 2 securing the transmitter 1 to the bracket 3. Disconnect and withdraw the transmitter.

  • Page 103: Pulse Disc Detector Assy's

    service manual FPI 5000 C Removal " figure 8.10 Transmitter (LED) Remove the rear cover as described in paragraph 1.10 “Rear cover”. Refer to figure 8.10 Remove the countersunk tapping screw 1 securing the transmitter 2 to the bracket 3. Disconnect and withdraw the transmitter.

  • Page 104: Microswitch For Fold Unit

    service manual FPI 5000 C Remove the front folder cover as described in paragraph 1.11 “Front folder cover (divert tray)”. Note: The removal procedure of both pulse disc detector assy’s is similar. Removal figure 8.11 Refer to figure 8.11 Remove the two round head screws 3 with the washers securing the pulse disc detector assy. 2 to the mounting bracket 1.
  • Page 105 service manual FPI 5000 C Remove the front folder cover as described in paragraph 1.11 “Front folder cover (divert tray)”. Remove the rear folder cover as described in paragraph 1.10 “Rear folder cover”. Removal " figure 8.12 Refer to figure 8.12 Remove the two nuts 6 and withdraw the bracket 5.

  • Page 106: Adjustments

    service manual FPI 5000 C Adjustments Feeders 9.1.1 Main drive belt 10 mm (0.4 inch) figure 9.1 Refer to figure 9.1 The maximum movement of the drive belt 3 at the indicated position is 10 mm (0.4 inch). To adjust: Remove the RH side cover as described in paragraph “RH side cover”.

  • Page 107: Rh Drive Belts

    service manual FPI 5000 C 9.1.2 RH drive belts Note: The adjustment of the lower and upper drive belt in a feeder module is similar. upper feeder drive belt 5 mm ( 0.2 inch ) lower feeder drive belt figure 9.2 Refer to figure 9.2 The maximum movement of the drive belts 1 at the indicated position is 5 mm (0.2 inch).

  • Page 108: Collating Area

    service manual FPI 5000 C Collating area 9.2.1 Drive belts 5 mm ( 0.2 inch ) figure 9.3 Refer to figure 9.3 The maximum movement of the drive belts 1 at the indicated position is 5 mm (0.2 inch). To adjust: Remove the RH side cover as described in paragraph “RH side cover”.

  • Page 109: Transportation Belts

    service manual FPI 5000 C 9.2.2 Transportation belts " figure 9.4 To adjust: Remove the collator arm cover as described in paragraph “Collator arm cover”. Refer to figure 9.4 Slacken the hex. head screws 2 securing the belt tensioners 3 on both sides Push both belt tensioners in the front side direction until the bearings 4 are free and then adjust them so that the bearings just do not become free.

  • Page 110: Folder

    service manual FPI 5000 C Folder 9.3.1 RH drive belt 5 mm ( 0.2 inch ) figure 9.5 Refer to figure 9.5 The maximum movement of the drive belt 2 at the indicated position is 5 mm (0.2 inch). To adjust: Remove the RH side cover as described in paragraph “RH side cover”.

  • Page 111: Lh Drive Belt

    service manual FPI 5000 C 9.3.2 LH drive belt 5 mm ( 0.2 inch ) figure 9.6 Refer to figure 9.6 The maximum movement of the drive belt 1 at the indicated position is 5 mm (0.2 inch). To adjust: Remove the LH side cover as described in paragraph “LH side cover”.

  • Page 112: Paper Guide

    service manual FPI 5000 C 9.3.3 Paper guide figure 9.7 Refer to figure 9.7 There must be a small gap between the fixed guide plate 3 and the fold roller. The fold roller should just run free. To adjust: Remove the rear folder cover as described in paragraph 1.10 “Rear folder cover”.
  • Page 113 service manual FPI 5000 C rev. 01.0 - 01/2002 520.02-86...
  • Page 114 service manual FPI 5000 C Electrical rev. 01.0 - 01/2002 520.03-1...
  • Page 115 service manual FPI 5000 C rev. 01.0 - 01/2002 520.03-2...
  • Page 116 service manual FPI 5000 C Contents Section Page Electrical and electronic operation Settings Service software Test points Error diagnosis and error codes rev. 01.0 - 01/2002 520.03-3...
  • Page 117 service manual FPI 5000 C Index of illustrations Figure 1.1 : Total view for an SA 5005 system of the FPI 5000 C base unit board 97.50.10 plus one, two or three feeder module boards 93.08.02. Figure 1.2 : Total view for an SA 5005 system of the feeder module board 93.08.02. Figure 1.3 : FPI 5000 C base unit board 97.50.10 (1): CPU circuitry.
  • Page 118 FPI 5000 C are delegated to the FPI 5000 I. So, from a control point of view the FPI 5000 C is a satellite of the FPI 5000 I, which provides the user interface, the electrical power and (except for two DC motor-controlled parts) the mechanical drive for the total SA 5005 system, including the FPI 5000 C/feeder subsystem.
  • Page 119 service manual FPI 5000 C IICGND COVER +24V-1 +24V-2 PGND PGND figure 1.1: Total view for an SA 5005 system of the FPI 5000 C base unit board 97.50.10 plus one, two or three feeder module boards 93.08.02. rev. 01.0 - 01/2002 520.03-6...
  • Page 120 FEEDER BOARD 930802 EPROM EPROM FV2a-MAIN FV2a-FEEDER EPROM 97.50.12 97.50.13 FV2a-FEEDER 97.50.13 27C512 27C512 27C512 FV2a MAINBOARD FEEDER BOARD 97.50.10 930802 1 2 3 1 2 3 LOWER FEEDER 04.24.52 FPH2 (Tx) LOWER FEEDER 04.24.53 FPH2 (Rx) RPM LOWER FEEDER FDFC1 FDFC2 FCL1...
  • Page 121 service manual FPI 5000 C figure 1.3: FPI 5000 C base unit board 97.50.10 (1): CPU circuitry. rev. 01.0 - 01/2002 520.03-8...
  • Page 122 service manual FPI 5000 C figure 1.4: FPI 5000 C base unit board 97.50.10 (2): outputs. rev. 01.0 - 01/2002 520.03-9...
  • Page 123 service manual FPI 5000 C figure 1.5: FPI 5000 C base unit board 97.50.10 (3): inputs. rev. 01.0 - 01/2002 520.03-10...
  • Page 124 service manual FPI 5000 C figure 1.6: FPI 5000 C base unit board 97.50.10 (4): communication. rev. 01.0 - 01/2002 520.03-11...
  • Page 125 service manual FPI 5000 C figure 1.7: FPI 5000 C base unit board 97.50.10 (5): power supply. rev. 01.0 - 01/2002 520.03-12...
  • Page 126 service manual FPI 5000 C figure 1.8: FPI 5000 C base unit board 97.50.10 (6): DC motor control. rev. 01.0 - 01/2002 520.03-13...
  • Page 127 service manual FPI 5000 C figure 1.9: Component layout of the FPI 5000 C base unit board 97.50.10. rev. 01.0 - 01/2002 520.03-14...
  • Page 128 service manual FPI 5000 C figure 1.10: Feeder module board 93.08.02 (1): CPU circuitry. rev. 01.0 - 01/2002 520.03-15...
  • Page 129 service manual FPI 5000 C figure 1.11: Feeder module board 93.08.02 (2): inputs and outputs. rev. 01.0 - 01/2002 520.03-16...
  • Page 130 service manual FPI 5000 C figure 1.12: Feeder module board 93.08.02 (3): power supply. rev. 01.0 - 01/2002 520.03-17...
  • Page 131 service manual FPI 5000 C figure 1.13: Component layout of the feeder module board 93.08.02. rev. 01.0 - 01/2002 520.03-18...
  • Page 132 service manual FPI 5000 C Settings Jumpers on the feeder unit board 93.08.02 Jumper Position Description JP102 1 – 2 Separation method of the upper feeder of the feeder module. Automatic separation. JP102 2 – 3 Separation method of the upper feeder of the feeder module. Manual separation. JP103 1 –...
  • Page 133 The FPI 5000 C plus its feeders has no local user interface. Therefore the service software related to the FPI 5000 C plus feeders et cetera is discussed in chapter 3 of the FPI 5000 I electrical description (document 510.03).
  • Page 134 service manual FPI 5000 C Test points Test points on the FPI 5000 C base unit board 97.50.10. Test point Minimum Typical Maximum Notes TP101 Test of the digital signal that drives the diagnostic LED D102. Normal flashing frequency 1Hz. During errors the flashing frequency is 4 Hz.
  • Page 135 Output voltage of lower DFC unit. Result of DFC adjustment after the relevant photocell detected test paper. TP301 23 V 24 V 35 V Power supply as delivered by FPI 5000 I. TP302 4.8 V 5.0 V 5.2 V +5 V power supply (VCC and AVCC). TP311 11.5 V...
  • Page 136 The FPI 5000 C plus its associated feeders doesn't have its own user interface. Therefore the error diagnosis and error codes related to the FPI 5000 C subsystem are discussed in chapter 5 of the FPI 5000 I electrical description (document 510.03).
  • Page 137 service manual FPI 5000 C rev. 01.0 - 01/2002 520.03-24...
  • Page 138 service manual FPI 5000 C Parts lists rev. 02.0 - 02/2002 520.04-1...
  • Page 139 service manual FPI 5000 C rev. 02.0 - 02/2002 520.04-2...
  • Page 140 service manual FPI 5000 C Recommended spare parts Some of these parts already could be stocked. being part of another recommended spare parts list. Illustration Description Part code Stock qty. Code nr. Number per number of installed machines Figure 520.04-6 Hopper complete (auto)* 79.01.53 Hopper complete (special)*...
  • Page 141 service manual FPI 5000 C Illustration Description Part code Stock qty. Code nr. Number per number of installed machines Figure 520.04-22 Gear 24T 93.09.02 Clutch CCW 8 mm 93.05.36 Flap actuator 95.30.84 Figure 520.04-26 Torsion spring 95.30.70 Lever for flap actuator 95.30.31 Figure 520.04-28 Curve disc LH...
  • Page 142 service manual FPI 5000 C Illustration Description Part code Stock qty. Code nr. Number per number of installed machines Figure 520.04-46 Transportation roller (assy.)* 95.12.29 Separation axle assy. (special)* 04.23.12 Figure 520.04-50 Collating belt set (3 pcs.) 95.20.07 Figure 520.04-54 Motor 24V 93.09.42 Gear 26/35T...
  • Page 143 service manual FPI 5000 C Figure 1 rev. 02.0 - 02/2002 520.04-6...
  • Page 144 service manual FPI 5000 C Figure 520.04-6 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Top cover 98.01.28 Fixing plate 98.01.25 Hex. head screw M4 x 8 05.38.80 Hopper complete (auto) 79.01.53 See note Horizontal protection plate RH 98.01.16 Cover RH 98.01.56...
  • Page 145 service manual FPI 5000 C Figure 2 rev. 02.0 - 02/2002 520.04-8...
  • Page 146 service manual FPI 5000 C Figure 520.04-8 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Eprom 97.50.12 Mainboard 97.50.10 Round head screw M4 x 8 45.38.68 Refer to 8 Mounting bracket LH 98.01.36 Countersunk head tapping screw 45.38.59 Lower exit plate 93.07.10...
  • Page 147 service manual FPI 5000 C Figure 3 rev. 02.0 - 02/2002 520.04-10...
  • Page 148 service manual FPI 5000 C Figure 520.04-10 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Hex. head screw M4 x 12 45.38.82 Cover LH 98.01.44 Nut M4 45.19.02 Cover LH 98.01.46 Top cover vertical transport 98.01.49 Hex.
  • Page 149 service manual FPI 5000 C Figure 4 rev. 02.0 - 02/2002 520.04-12...
  • Page 150 service manual FPI 5000 C Figure 520.04-12 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Pan head tapping screw 05.38.55 Sensor (including holder) 04.24.53 Lock washer 5/32” 05.24.31 Clamping bracket 12.14.06 Transportation roller 95.13.12 Cyl. pin Ø 2 x 16 05.23.46 Drive and transportation axle 93.05.09...
  • Page 151 service manual FPI 5000 C Figure 5 rev. 02.0 - 02/2002 520.04-14...
  • Page 152 service manual FPI 5000 C Figure 520.04-14 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Nut M4 45.19.02 Lock LH 93.06.32 Spacer Ø 8 x Ø 4.3 x 3 mm 04.11.32 Washer Ø 6 x Ø 3.2 x 0.5 mm 45.37.30 Carrying handle 98.01.31...
  • Page 153 service manual FPI 5000 C Figure 6 rev. 02.0 - 02/2002 520.04-16...
  • Page 154 service manual FPI 5000 C Figure 520.04-16 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Conductive bearing 10 mm 04.24.26 Spring clip 10 - 14 mm 05.24.83 Washer Ø 16 x Ø 10.2 x 0.8 mm 04.01.43 Gear 24T 93.09.02...
  • Page 155 service manual FPI 5000 C Figure 520.04-16 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Washer Ø 7 x Ø 3.2 x 0.5 mm 45.37.39 Pulse disc sensor assy. 82.16.22 Round head screw M3 x 10 45.43.04 Motor 24V assy.
  • Page 156 service manual FPI 5000 C rev. 02.0 - 02/2002 520.04-19...
  • Page 157 service manual FPI 5000 C Figure 7 rev. 02.0 - 02/2002 520.04-20...
  • Page 158 service manual FPI 5000 C Figure 520.04-20 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Washer Ø 14 x Ø 8.2 x 0.8 mm 04.01.41 Conductive bearing 8 mm 04.24.25 Spring clip 7 - 9 mm 05.24.42 Conductive bearing 10 mm 04.24.26...
  • Page 159 service manual FPI 5000 C Figure 8 rev. 02.0 - 02/2002 520.04-22...
  • Page 160 service manual FPI 5000 C Figure 520.04-22 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Self-locking clip 05.26.02 Bearing plate 93.06.15 Fold roller (assy.) 93.05.56 Washer Ø 15 x Ø 5.3 x 2 mm 45.37.50 Bearing locking plate 93.06.12 Flap...
  • Page 161 service manual FPI 5000 C Figure 520.04-22 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Pulley 25T (timing belt) 93.05.19 Mounting bracket 93.06.36 Round head screw M4 x 8 05.38.68 Clamping ring 10 mm 05.24.81 Strip for pressure spring 93.06.39 Reinforcement strip...
  • Page 162 service manual FPI 5000 C rev. 02.0 - 02/2002 520.04-25...
  • Page 163 service manual FPI 5000 C Figure 9 rev. 02.0 - 02/2002 520.04-26...
  • Page 164 service manual FPI 5000 C Figure 520.04-26 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Brake disc 95.30.66 Cyl. pin Ø 2.5 x 16 05.23.46 Washer Ø 16 x Ø 10.2 x 0.8 mm 04.01.43 Conductive bearing 10 mm 04.24.26 Microswitch...
  • Page 165 service manual FPI 5000 C Figure 10 rev. 02.0 - 02/2002 520.04-28...
  • Page 166 service manual FPI 5000 C Figure 520.04-28 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Curve disc LH 95.30.63 Tension pin Ø 2.5 x 20 05.33.24 Conductive bearing 10 mm 04.24.26 Washer Ø 16 x Ø 10.2 x 0.8 mm 04.01.43 Spring clip 10 - 14 mm 05.24.83...
  • Page 167 service manual FPI 5000 C Figure 11 rev. 02.0 - 02/2002 520.04-30...
  • Page 168 service manual FPI 5000 C Figure 520.04-30 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Conductive bearing 8 mm 04.24.25 Spacer Ø 12 x Ø 8.3 x 3 mm 04.10.50 Washer Ø 14 x Ø 8.2 x 0.8 mm 04.01.41 Spring clip 7 - 9 mm 05.24.42...
  • Page 169 service manual FPI 5000 C Figure 12 rev. 02.0 - 02/2002 520.04-32...
  • Page 170 service manual FPI 5000 C Figure 520.04-32 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Bracket 95.14.36 Round head screw M4 x 6 05.38.66 Frame extension 95.14.04 Mounting plate for PCB 95.14.19 Frame 95.14.02 Countersunk head screw M4 x 25 45.42.17 Hinge pin 95.14.12...
  • Page 171 service manual FPI 5000 C Figure 13 rev. 02.0 - 02/2002 520.04-34...
  • Page 172 service manual FPI 5000 C Figure 520.04-34 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Hex. head screw M4 x 8 05.38.80 Lock 95.14.29 Lock extension 95.14.30 Guide arm axle 95.14.34 Guide arm 95.14.32 Cyl. pin Ø 2 x 16 05.23.69 Washer Ø...
  • Page 173 service manual FPI 5000 C Figure 14 rev. 02.0 - 02/2002 520.04-36...
  • Page 174 service manual FPI 5000 C Figure 520.04-36 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Mounting bracket for spring 95.13.06 Inside frame feed unit RH 95.13.02 Spring clip 9 - 12 mm 05.24.55 Lever 95.10.23 Nylon bearing 04.12.71 Tension pin Ø...
  • Page 175 service manual FPI 5000 C Figure 15 rev. 02.0 - 02/2002 520.04-38...
  • Page 176 service manual FPI 5000 C Figure 520.04-38 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Mounting bracket for spring 95.13.06 Tension spring 95.11.50 Hex. head screw M4 x 8 05.38.80 Inside frame feed unit RH 95.13.02 Timing belt 95.13.16...
  • Page 177 service manual FPI 5000 C Figure 16 rev. 02.0 - 02/2002 520.04-40...
  • Page 178 service manual FPI 5000 C Figure 520.04-40 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Drive axle 95.13.04 Cyl. pin Ø 2.5 x 16 05.23.46 Transportation roller 95.13.12 Conductive bearing 8 mm 04.24.25 Spacer Ø 12 x Ø 8.4 x 5 mm 04.09.64 Pulley 44T 95.13.08...
  • Page 179 service manual FPI 5000 C Figure 17 rev. 02.0 - 02/2002 520.04-42...
  • Page 180 service manual FPI 5000 C Figure 520.04-42 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Led (including holder) 04.24.52 Bracket for photocell 95.11.47 Cover plate 95.11.25 Set screw M4 x 6 08.28.02 Transportation roller Ø 30 mm 95.11.86 Transportation axle 95.11.37...
  • Page 181 service manual FPI 5000 C Figure 520.04-42 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Belt tensioner 96.42.18 Spring clip 7 - 9 mm 05.24.42 Washer Ø 14 x Ø 8.2 x 0.8 mm 04.01.41 Gear 64T assy.
  • Page 182 service manual FPI 5000 C rev. 02.0 - 02/2002 520.04-45...
  • Page 183 service manual FPI 5000 C Figure 18 rev. 02.0 - 02/2002 520.04-46...
  • Page 184 service manual FPI 5000 C Figure 520.04-46 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Led (including holder) 04.24.52 Bracket for photocell 95.11.47 Cover plate 95.11.25 Support bracket (upper) 95.12.14 Suspension bracket 95.12.32 Transportation roller (assy.) 95.12.29 Pulley 20T 95.11.42...
  • Page 185 service manual FPI 5000 C Figure 520.04-46 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Cyl. pin Ø 2 x 16 05.23.69 Pulley 44T 95.11.51 Spring clip 6 - 8 mm 05.24.46 Washer Ø 12 x Ø 6.2 x 0.8 mm 04.01.40 Tensioner roller 95.11.59...
  • Page 186 service manual FPI 5000 C rev. 02.0 - 02/2002 520.04-49...
  • Page 187 service manual FPI 5000 C Figure 19 rev. 02.0 - 02/2002 520.04-50...
  • Page 188 service manual FPI 5000 C Figure 520.04-50 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Cover 93.07.20 Nylon bearing 04.11.07 Nut M4 45.19.02 Round head screw M3 x 8 05.38.65 Axle 95.20.18 Sleeve 24.11.74 Pulley 60T 04.13.20 Set screw M4 x 8 08.28.06...
  • Page 189 service manual FPI 5000 C Figure 20 rev. 02.0 - 02/2002 520.04-52...
  • Page 190 service manual FPI 5000 C Figure 520.04-52 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Collating plate 95.21.02 Paper stop 95.21.41 Round head screw M4 x 8 45.38.68 Bottom cover (assy.) 93.07.41 Round head screw M4 x 8 05.38.68 Side frame LH 95.21.04...
  • Page 191 service manual FPI 5000 C Figure 21 rev. 02.0 - 02/2002 520.04-54...
  • Page 192 service manual FPI 5000 C Figure 520.04-54 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Axle 93.09.33 Conductive bearing 6 mm 04.24.24 Spring clip 6 - 8 mm 05.24.46 Round head screw M4 x 8 05.38.68 Rack (assy.) 93.09.41...
  • Page 193 service manual FPI 5000 C Figure 22 rev. 02.0 - 02/2002 520.04-56...
  • Page 194 service manual FPI 5000 C Figure 520.04-56 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Hex. head screw M4 x 20 45.12.45 Guide roller (assy.) 04.27.09 Side guide LH 95.10.11 Side guide RH 95.10.12 Gear 95.10.14 Washer Ø...
  • Page 195 service manual FPI 5000 C Figure 23 rev. 02.0 - 02/2002 520.04-58...
  • Page 196 service manual FPI 5000 C Figure 520.04-58 Remarks illustration Description Part code Quantity Remarks FPI 5000 C code number number Side guide assy. LH 04.26.93 Feed table assy. 04.26.90 Side guide assy. RH 04.26.92 Spacer Ø 6 x Ø 4.1 x 2.5 mm 43.01.42 Washer Ø...
  • Page 197 service manual FPI 5000 C rev. 02.0 - 02/2002 520.04-60...
  • Page 198 service manual FPI 5000 C rev. 02.0 - 02/2002 520.04-61...
  • Page 199 service manual FPI 5000 C rev. 02.0 - 02/2002 520.04-62...

Table of Contents