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Serial No: Factory set for Natural Gas. Can be Converted to Propane with parts provided. WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.
TECHNICAL DATA GENERAL SPECIFICATIONS WATER CONTENT MB35S Litres 0.66 gallons MB50S Litres 0.88 gallons MINIMUM FLOW RATE 80 l/m (17.8 gpm) MAX PRIMARY WATER PRESSURE 3 bar (45 psi) INTERNAL PUMP SETTING Speed 3 MAXIMUM POOL TEMP Pool 41°C (106°F) ELECTRICAL SUPPLY 230V 50Hz, FUSED AT 3A, 130W PROTECTION LEVEL...
Genie USER'S OPERATING INSTRUCTIONS FOR YOUR SAFETY - READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. This appliance is equipped with an ignition device * Do not use this appliance if any part which automatically lights the burner.
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CAUTION Pool Demand LED - Green Elevated water temperature can be hazardous, and Off - There is no Pool Heating demand, pool heating the U.S. Consumer Product Safety Commission is off. recommends the following guidelines: On - There is Pool Heating Demand and the Pool is not up to temperature.
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Health and Safety document No 635, “Electricity at INTRODUCTION Work Regulations”. Detailed recommendations are contained in the following British Standard Codes of Practice. These Instructions cover a range of direct, floor mounted, gas fired, condensing pool heaters which Codes of Practice. are room sealed and fan assisted.
cannot be touched by a person using the bath or Terminal Position Minimum shower. Where installation will be in an unusual location then Below window or vent 300 mm special procedures may be necessary and BS.6798 Below gutter or pipes 75 mm gives detailed guidance on this aspect.
Genie Resistance Fig. 2.0 Condensate Drain Winterisation See Fig. 7.0, and 7.1 Turn off the Mains electricty and Gas Supply. As supplied the Heater includes one litre of Sentinel A 75mm condensate trap is provided on the Heater X500 Inhibitor/Anti-freeze, this is sufficient to protect and is satisfactory when connected to Soakaways, the Heater down to -10°C.
INSTALLATION OF HEATER Space Required for Installation and Service. Left, Right or Above 300 mm 12 in. In Front 800 mm 40 in. Suggested procedure: Site to suit the pool, terminal, plume and condensate drain limitations. The Terminal position should follow BS 5440 and be at least 600mm away from any opening or obstacle.
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Heater Dimensions Pipe Connections & Locations Fig. 3.1 Service Access Left, Right or Above 300mm Dimensions In Front 800mm Model Genie 35 138mm 229mm 361mm Genie 50 170mm 261mm 425mm Connections Multi Heater Connection Electric & External Control (CCP01) Gas Supply - 22mm Copper Safety Valve Outlet - 15mm Copper Condensate Drain - 1¼”...
Flue Examples Extended Horizontal Extended Vertical Outdoor Terminal Wall Terminal Roof Terminal MBOT MB90DB MBHVE MBHT (not shown) MBVT MBHVE TO OFFSET USE MB45DB TO OFFSET USE MB45DB Fig.4.3 Horizontal Wall Terminal MB90DB MBHT (not shown) Fig.4.1 Fig.4.2 Fig.4.0 Flue Kit Part Codes Determine the type of Flue system you require and choose from the list of kits available below: Type of Flue System...
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Flue Kit Part Codes (cont.) The Maximum Flue Equivalent Length (FEL) permitted is 20 metres, horizontal or vertical. The Flue Kits avail- able below list the FEL for each component. Add up all the FEL’s used in your design and check that this does not exceed 20 metres.
pool then it is recommended that a flow switch is 1. Ensure the required service clearance is installed and interlocked with the Heater supply. available. 2. Fit the 90 degree elbow to the heater and The Heater must be located so that any water leaks measure from its outlet face to the wall.
Conversion to LPG The Heater can be converted on site. NG to Pro- Throttle pane, or Propane to Butane. Adjustment With the Gas and Electrical supply off, undo the three screws that hold the Venturi to the Gas Valve. (See Fig.6.0) Allow the Gas valve to drop and gently hang on its cables.
The simplest and most flexible control scheme is to or a pump, for example the filter backwash pipework use a Certikin CCP01 Control Unit. This provides to drain, an Air Break should be fitted between the an electrical safety trip and timer with outputs for Heater and that pipework.
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Example Condensate Disposal Methods Note: Do not reduce the pipe size below the 40mm provided. Soakaway 200mm Land Drain Filled with Lime Stack Attachment chippings 400mm Insulate against deep freezing Strap-On Boss 1:20 Fall ( 2.5 Degrees ) Soil Pipe or Fig.7.0 Drain Condensate Syphon (75 mm)
Commissioning Fault Diagnosis) LPG models require to be modified as described on General page 12. IMPORTANT The heater primary contains Senti- It is recommended that the condensate trap is full of nel X500 inhibitor/anti-freeze. The minimum water water before firing. should be released during filling to maintain its If the Heater fails to light the gas it will shutdown concentration.
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Pressure Gauge Fig. 9.0 Temperature Pool Temperature Lock/Reset On / Off Display Control Knob Button Switch User Setup Mode Setting Factory Setting Alternative Display Indicator Display units ° F = Fahrenheit ° C = Centigrade ° F or ° C Maximum temperature 32 °C (90 °F) 41 °C ( 106 °F)
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Installation Instructions Multiple Heater Kit Disconnect the Heater from the Mains then Overview remove the Top Panel and the Electrical Chassis It is possible to connect together several Heaters Cover. Remove Pool Thermostat Control Knob and by doing so obtain a larger output with an economical and a fail-safe design.
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Turn on the Mains, then switch on all the If a Slave has Flow fault which its Pressure Heaters. After a short self-test the Master should Switch detects the burner will stop immediately show the actual temperature, and the Slaves and the Filter LED will light.
Wall Mounting Kit Overview The Genie 35 and 50 models can be wall hung using the Wall Mounting Kit. Kit Part Code: MBWMK35/50 Instructions Select a suitable wall and position to mount the Heater. (Note the Heater weighs 40kg.) ...
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TOP HANDLE BRACKET M4 SCREWS SUPPLIED (3 PLC'S) LOCATING STUDS (2 PLC'S) TOP WALL MOUNTING BRACKET REMOVE DEMOUNTABLE POOL FITTINGS FOR BETTER DRILL ACCESS Fig. 10.5 GOLD SCREWS SUPPLIED (3 PLC'S) BOTTOM WALL MOUNTING BRAKET Condensing Pool Heater 22/12/08...
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Schematic Wiring Fig.11.0 Condensing Pool Heater 22/12/08...
FAULT FINDING WARNING: BEFORE COMMENCING OR COMPLETING ANY ELECTRICAL WORK ON THE APPLIANCE, IT IS RECOMMENDED THAT THE BASIC SAFETY CHECKS FOR EARTH CONTINUITY, SHORT CIRCUIT, PO- LARITY AND RESISTANCE TO EARTH ARE MADE. ALL WORK CARRIED OUT SHOULD FOLLOW GUIDE- LINES LAID DOWN BY THE I.E.E.
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Fault Codes LED2 LED1 YELLOW GREEN Condensing Pool Heater 22/12/08...
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Fault Codes LED2 LED1 YELLOW GREEN Condensing Pool Heater 22/12/08...
SERVICING Health and Safety Statement : This Heater contains no asbestos. Routine Service To ensure continued efficient operation of the appliance it is recommended that it is checked and serviced at regular intervals. The frequency of servicing will depend upon the particular installation and usage but in general every 2000 hours of operation should be the maximum.
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Unclip the sensor from the connection. Heat Exchanger Combustion Temperature Sensor. Flue Thermostat Transfer the push on electrical connectors to the Ignition Control. replacement and clip back on. Gas Valve. Fan. Heat Exchanger Pool Sensor ...
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Gas Valve Heat Exchanger (See Fig.14.3) (See Fig.14.0) Remove the Ignition Control, see above. The removal of the Heat Exchanger will require Release the Gascock by undoing the four shoul the draining of the Heater. der bolts holding it to the Gas Valve. ...
Heater Components Combustion Flue Adapter Flue Thermostat Sample Point Fig.14.1 Condensate Pressure Heat Exchanger Switch Combustion Temp Sensor Air Vent Spark & Sense Heat Electrode Exchanger Fig.14.2 Fixing Nuts Venturi Pump Fan Electrical Connectors Air Tube Condensate Syphon Fig.14.3 Venturi Throttle Offset Tube...
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INSTALLATION & SERVICE HISTORY Tick appropriate: Model Genie 35 Genie 50 Commissioning Installer Corgi No Date: Working pressure mbar Instructed User in operation? Yes/No Service History Date Cleaned ? Pressure Date Cleaned ? Pressure Date Cleaned ? Pressure Condensing Pool Heater 22/12/08...
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Station Lane Industrial Estate Witney Oxon. Tel. 01993 778855 Fax. 01993 703407 22/12/08...