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Factory set for Natural Gas.
Can be Converted to Propane
with parts provided.
WARNING: If the information in these instructions are not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
-
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
of this or any other appliance.
-
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone. Follow the gas
supplier's instructions.
-
Installation and service must be performed by a Corgi registered installer. A page is
included on the inside back page of this booklet for recording commissioning and
service details.
Operating, Installation and
Servicing Instructions for
Condensing
Pool & Spa Heaters
Serial No:
Genie
GB, IE, CH, ES, PT,
SI, SK & TR
Models:
MB35S
MB50S
M2709

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Summary of Contents for Certikin Genie MB50S

  • Page 1 Serial No: Factory set for Natural Gas. Can be Converted to Propane with parts provided. WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.
  • Page 2: Technical Data

    TECHNICAL DATA GENERAL SPECIFICATIONS WATER CONTENT MB35S Litres 0.66 gallons MB50S Litres 0.88 gallons MINIMUM FLOW RATE 80 l/m (17.8 gpm) MAX PRIMARY WATER PRESSURE 3 bar (45 psi) INTERNAL PUMP SETTING Speed 3 MAXIMUM POOL TEMP Pool 41°C (106°F) ELECTRICAL SUPPLY 230V 50Hz, FUSED AT 3A, 130W PROTECTION LEVEL...
  • Page 3: Table Of Contents

    Contents Section Page List of Figures Page TECHNICAL DATA Inside cover Fig 1.0 Terminal Positions User Instructions Fig 2.0 Hydraulic Resistance Graph 5 Fig 3.0 Outdoor Terminal Fixing INTRODUCTION Fig 3.1 Service Access & Heater Location Pipe Connections Gas Supply Conversion Fig 3.2 Wall Terminal Dimensions...
  • Page 4: User Instructions

    Genie USER'S OPERATING INSTRUCTIONS FOR YOUR SAFETY - READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. This appliance is equipped with an ignition device * Do not use this appliance if any part which automatically lights the burner.
  • Page 5 CAUTION Pool Demand LED - Green Elevated water temperature can be hazardous, and Off - There is no Pool Heating demand, pool heating the U.S. Consumer Product Safety Commission is off. recommends the following guidelines: On - There is Pool Heating Demand and the Pool is not up to temperature.
  • Page 6 Health and Safety document No 635, “Electricity at INTRODUCTION Work Regulations”. Detailed recommendations are contained in the following British Standard Codes of Practice. These Instructions cover a range of direct, floor mounted, gas fired, condensing pool heaters which Codes of Practice. are room sealed and fan assisted.
  • Page 7: Gas Supply

    cannot be touched by a person using the bath or Terminal Position Minimum shower. Where installation will be in an unusual location then Below window or vent 300 mm special procedures may be necessary and BS.6798 Below gutter or pipes 75 mm gives detailed guidance on this aspect.
  • Page 8: Condensate Drain

    Genie Resistance Fig. 2.0 Condensate Drain Winterisation See Fig. 7.0, and 7.1 Turn off the Mains electricty and Gas Supply. As supplied the Heater includes one litre of Sentinel A 75mm condensate trap is provided on the Heater X500 Inhibitor/Anti-freeze, this is sufficient to protect and is satisfactory when connected to Soakaways, the Heater down to -10°C.
  • Page 9: Installation Of Heater

    INSTALLATION OF HEATER Space Required for Installation and Service. Left, Right or Above 300 mm 12 in. In Front 800 mm 40 in. Suggested procedure: Site to suit the pool, terminal, plume and condensate drain limitations. The Terminal position should follow BS 5440 and be at least 600mm away from any opening or obstacle.
  • Page 10 Heater Dimensions Pipe Connections & Locations Fig. 3.1 Service Access Left, Right or Above 300mm Dimensions In Front 800mm Model Genie 35 138mm 229mm 361mm Genie 50 170mm 261mm 425mm Connections Multi Heater Connection Electric & External Control (CCP01) Gas Supply - 22mm Copper Safety Valve Outlet - 15mm Copper Condensate Drain - 1¼”...
  • Page 11: Outdoor Terminal Dimensions

    Outdoor Flue Terminal Outdoor Terminal (MBOT) Dimensions Clamp Assembly Screw Fig. 3.3 Vertical Roof Terminal Dimensions Flat Roof Pitched Roof Installation Installation Use Seldeck Flashing System for all Roof Installations Vertical Roof Terminal (MBVT) 1 metre Horizontal/ Vertical Extension Pipe (MBHVE) 45 degree bends (MB45DB)
  • Page 12: Flue Examples

    Flue Examples Extended Horizontal Extended Vertical Outdoor Terminal Wall Terminal Roof Terminal MBOT MB90DB MBHVE MBHT (not shown) MBVT MBHVE TO OFFSET USE MB45DB TO OFFSET USE MB45DB Fig.4.3 Horizontal Wall Terminal MB90DB MBHT (not shown) Fig.4.1 Fig.4.2 Fig.4.0 Flue Kit Part Codes Determine the type of Flue system you require and choose from the list of kits available below: Type of Flue System...
  • Page 13 Flue Kit Part Codes (cont.) The Maximum Flue Equivalent Length (FEL) permitted is 20 metres, horizontal or vertical. The Flue Kits avail- able below list the FEL for each component. Add up all the FEL’s used in your design and check that this does not exceed 20 metres.
  • Page 14: Roof Terminal

    pool then it is recommended that a flow switch is 1. Ensure the required service clearance is installed and interlocked with the Heater supply. available. 2. Fit the 90 degree elbow to the heater and The Heater must be located so that any water leaks measure from its outlet face to the wall.
  • Page 15: Fig. 6.0

    Conversion to LPG The Heater can be converted on site. NG to Pro- Throttle pane, or Propane to Butane. Adjustment With the Gas and Electrical supply off, undo the three screws that hold the Venturi to the Gas Valve. (See Fig.6.0) Allow the Gas valve to drop and gently hang on its cables.
  • Page 16: Condensate Connection 13 Fig

    The simplest and most flexible control scheme is to or a pump, for example the filter backwash pipework use a Certikin CCP01 Control Unit. This provides to drain, an Air Break should be fitted between the an electrical safety trip and timer with outputs for Heater and that pipework.
  • Page 17 Example Condensate Disposal Methods Note: Do not reduce the pipe size below the 40mm provided. Soakaway 200mm Land Drain Filled with Lime Stack Attachment chippings 400mm Insulate against deep freezing Strap-On Boss 1:20 Fall ( 2.5 Degrees ) Soil Pipe or Fig.7.0 Drain Condensate Syphon (75 mm)
  • Page 18: Commissioning

    Commissioning Fault Diagnosis) LPG models require to be modified as described on General page 12. IMPORTANT The heater primary contains Senti- It is recommended that the condensate trap is full of nel X500 inhibitor/anti-freeze. The minimum water water before firing. should be released during filling to maintain its If the Heater fails to light the gas it will shutdown concentration.
  • Page 19 Pressure Gauge Fig. 9.0 Temperature Pool Temperature Lock/Reset On / Off Display Control Knob Button Switch User Setup Mode Setting Factory Setting Alternative Display Indicator Display units ° F = Fahrenheit ° C = Centigrade ° F or ° C Maximum temperature 32 °C (90 °F) 41 °C ( 106 °F)
  • Page 20 Installation Instructions Multiple Heater Kit  Disconnect the Heater from the Mains then Overview remove the Top Panel and the Electrical Chassis It is possible to connect together several Heaters Cover.  Remove Pool Thermostat Control Knob and by doing so obtain a larger output with an economical and a fail-safe design.
  • Page 21  Turn on the Mains, then switch on all the  If a Slave has Flow fault which its Pressure Heaters. After a short self-test the Master should Switch detects the burner will stop immediately show the actual temperature, and the Slaves and the Filter LED will light.
  • Page 22: Wall Mounting Kit

    Wall Mounting Kit Overview The Genie 35 and 50 models can be wall hung using the Wall Mounting Kit. Kit Part Code: MBWMK35/50 Instructions  Select a suitable wall and position to mount the Heater. (Note the Heater weighs 40kg.) ...
  • Page 23 TOP HANDLE BRACKET M4 SCREWS SUPPLIED (3 PLC'S) LOCATING STUDS (2 PLC'S) TOP WALL MOUNTING BRACKET REMOVE DEMOUNTABLE POOL FITTINGS FOR BETTER DRILL ACCESS Fig. 10.5 GOLD SCREWS SUPPLIED (3 PLC'S) BOTTOM WALL MOUNTING BRAKET Condensing Pool Heater 22/12/08...
  • Page 24 Schematic Wiring Fig.11.0 Condensing Pool Heater 22/12/08...
  • Page 25: Fault Finding

    FAULT FINDING WARNING: BEFORE COMMENCING OR COMPLETING ANY ELECTRICAL WORK ON THE APPLIANCE, IT IS RECOMMENDED THAT THE BASIC SAFETY CHECKS FOR EARTH CONTINUITY, SHORT CIRCUIT, PO- LARITY AND RESISTANCE TO EARTH ARE MADE. ALL WORK CARRIED OUT SHOULD FOLLOW GUIDE- LINES LAID DOWN BY THE I.E.E.
  • Page 26 Fault Codes LED2 LED1 YELLOW GREEN Condensing Pool Heater 22/12/08...
  • Page 27 Fault Codes LED2 LED1 YELLOW GREEN Condensing Pool Heater 22/12/08...
  • Page 28: Pressure Switch

    SERVICING Health and Safety Statement : This Heater contains no asbestos. Routine Service To ensure continued efficient operation of the appliance it is recommended that it is checked and serviced at regular intervals. The frequency of servicing will depend upon the particular installation and usage but in general every 2000 hours of operation should be the maximum.
  • Page 29  Unclip the sensor from the connection.  Heat Exchanger Combustion Temperature Sensor.  Flue Thermostat  Transfer the push on electrical connectors to the  Ignition Control. replacement and clip back on.  Gas Valve.  Fan. Heat Exchanger Pool Sensor ...
  • Page 30 Gas Valve Heat Exchanger (See Fig.14.3) (See Fig.14.0)  Remove the Ignition Control, see above. The removal of the Heat Exchanger will require  Release the Gascock by undoing the four shoul the draining of the Heater. der bolts holding it to the Gas Valve. ...
  • Page 31: Fig. 13.0

    Spares Item Mfg’ Part Number Supplier Part No Primary Heat Exchanger (Genie35) M2136 SPMBG001 Primary Heat Exchanger (Genie 50) M2139 SPMBG002 Secondary Heat Exchanger M2678 SPMBG053 Propane Orifice (Genie 35) M2150 SPMBG014 Propane Orifice (Genie 50) M2151 SPMBG015 M2138 SPMBG003 Gas Valve M2140 SPMBG004...
  • Page 32: Heater Components

    Heater Components Combustion Flue Adapter Flue Thermostat Sample Point Fig.14.1 Condensate Pressure Heat Exchanger Switch Combustion Temp Sensor Air Vent Spark & Sense Heat Electrode Exchanger Fig.14.2 Fixing Nuts Venturi Pump Fan Electrical Connectors Air Tube Condensate Syphon Fig.14.3 Venturi Throttle Offset Tube...
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  • Page 34 This page has been intentionally left blank Condensing Pool Heater 22/12/08...
  • Page 35 INSTALLATION & SERVICE HISTORY Tick appropriate: Model Genie 35 Genie 50 Commissioning Installer Corgi No Date: Working pressure mbar Instructed User in operation? Yes/No Service History Date Cleaned ? Pressure Date Cleaned ? Pressure Date Cleaned ? Pressure Condensing Pool Heater 22/12/08...
  • Page 36 Station Lane Industrial Estate Witney Oxon. Tel. 01993 778855 Fax. 01993 703407 22/12/08...

This manual is also suitable for:

Genie mb35s

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