Graco GH 24X011 Instructions - Parts Manual

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Instructions - Parts

™

Power Pack

™

Use to power XP-h

Not approved for use in explosive atmospheres or hazardous locations.

Important Safety Instructions

Read all warnings and instructions in this

manual and in related manuals. Save these

instructions.

Part No. 24X011

Maximum Working Pressure 1800 psi (12.4 MPa, 124 bar)

Related Manuals

Manual No. Description

3A0420

™

and XP-h Proportioners

Hydraulic Plural-Component Sprayers. For professional use only.

334914A

Table of Contents

Summary of Contents for Graco GH 24X011

Page 1 Instructions - Parts ™ 334914A Power Pack ™ Use to power XP-h Hydraulic Plural-Component Sprayers. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Important Safety Instructions Read all warnings and instructions in this manual and in related manuals. Save these instructions.
Page 2: Table Of Contents
Technical Data ......39 Graco Standard Warranty ....40 Removal .
Page 3: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Page 4 Warnings WARNING WARNING WARNING WARNING ENTANGLEMENT HAZARD Rotating parts can cause serious injury. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Do not wear loose clothing, jewelry or long hair while operating equipment. •...
Page 5 Warnings WARNING WARNING WARNING WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
Page 6: Component Identification
Component Identification Component Identification START Engine Controls Engine ON/OFF Switch (Electric-Start Units) Ignition Lift Location Pressure Control Lock Ring Serial Number ID Label Hydraulic Pump Valve 10 Hydraulic Oil Fill 334194A...
Page 7: Lift Instructions
Lift Instructions Lift Instructions 3. Be sure straps/chains used for lifting are rated to support weight of the power pack: 390 lbs (177 kg). NOTE: Lift power pack and sprayer components sepa- To avoid injury, always use designated Lift Locations rately.
Page 8: Removing Handle
3. Remove frame tube plugs (120) located behind the wheels. Fixed Mounting (optional) To prevent damaging the unit when transporting it in a truck or on a trailer, Graco recommends fixed mounting to the vehicle. 4. Insert plugs (120) in upper frame handle tubes (a). Repositioning Handle Before you can secure the unit to a truck or trailer bed, you must reposition the handle.
Page 9: Securing Unit To Vehicle Bed
Securing Unit to Vehicle Bed Securing Unit to Vehicle Bed For fixed mounting, fasten U-bolts over sprayer frame 2. Place U-bolts over sprayer frame and through holes as indicated in the following illustration. in vehicle bed. Place a washer and nut over bolt end.
Page 10: Pressure Relief Procedure
Pressure Relief Procedure Pressure Relief Procedure Grounding Follow the Pressure Relief Procedure whenever you see this symbol. The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.
Page 11: Setup
Setup Setup 4. Remove the hydraulic oil fill cap (27) and check the hydraulic reservoir oil level. Add only Graco Hydrau- lic Oil, ISO 46 169236 (5 gallon/18.9 liter) or 207428 (1 gallon/3.8 liter). Hydraulic reservoir capacity is 1. Follow Setup instructions in the XP-h Proportioner approximately 4.0 gallons (15.14 liters).
Page 12: Startup
Startup Startup b. Move choke to closed. ti5249a Hydraulic system and engine may become very hot c. Set throttle to fast. during operation and could burn skin if touched. Flammable materials spilled on hot, bare motor could cause fire or explosion. Have belt guard in place during operation to reduce risk of entanglement or loss of fingers.
Page 13: Spraying
Spraying Spraying 4. Adjust pressure to desired setting. Begin spraying. 1. Set pump valve ON. ti21062a ti7110c 5. Rotate Lock Ring clockwise to set pressure. ti7108a 2. Increase pressure enough to start hydraulic motor stroking and allow fluid to circulate for 15 seconds; turn pressure down.
Page 14: Maintenance
Semi-annually Check belt wear; replace if necessary. Yearly or 2000 Replace hydraulic oil and filter element with Graco ISO 46 Hydraulic Oil 169236; hours 5 gallon/20 liter or 207428; 1 gallon/3.8 liter) and filter element 287871. 334194A...
Page 15: Troubleshooting
Oil level is low. Fill with oil. Excessive hydraulic pump noise. Low hydraulic fluid level. Turn sprayer OFF. Add fluid*. *Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid, page 25. 334194A...
Page 16: Compensator Seal Replacement
Compensator Seal Replacement Compensator Seal Replacement 4. Install new gaskets and torque screws. Removal Torque 50 in-lb 4 plcs Compensator O-Ring Assembly Lubricate before installation Allow hydraulic system to cool before beginning the Gasket Adapter Note Gasket Orientation service procedure to prevent injury. Block 1.
Page 17: Hydraulic Pump Replacement
Place a container under hoses to catch any plug dripping oil. Refilling Oil a. Replace drain plug. b. Fill tank with Graco Hydraulic Oil, ISO 46. Res- ervoir holds approximately 4 gallons (15.14 liters). Removal Allow hydraulic system to cool before beginning the service procedure to prevent injury.
Page 18 Hydraulic Pump Replacement 5. Remove belt cover screws (79), washers (78) and 7. Remove belt (19), page 21. grommets (80) (2 each side). 8. Loosen set-screws (87) on front of large pulley (4). ti7796b 6. Remove belt cover (67). ti7783b 9.
Page 19: Installation
Hydraulic Pump Replacement 11. Remove hydraulic pump (3). 2. Install new pump (3) in frame. 3. Install screws (9) and nuts (10). Torque to 225 + 10 in-lb (25.42 N•m). ti7800b ti7778b 12. Remove fittings (30, 34, 35) from pump (3) and set aside to use on the new pump.
Page 20 Hydraulic Pump Replacement 6. Replace set-screws (87). Tighten and torque to 60 + 9. Install suction lines. Tighten fittings. Torque fitting A 2 in-lb (6.8 + 0.2 N•m). to 225 + 10 in-lb (25.4 + 1.1 N•m). Fitting B to 450 +10 in-lb (50.1 + 1.1.
Page 21: Belt Removal And Installation
Belt Removal and Installation Belt Removal and Installation 1. Perform Pressure Relief Procedure, page 10. Removing Belt a. Loosen engine bolts (21) to relieve tension on belt. b. Slide belt off pulleys. ti7837a ti7834a Installing Belt Properly Aligned a. Install belt (19) over small (6) and large (4) Not Aligned Properly pulleys.
Page 22: Replacing Oil Reservoir
Replacing Oil Reservoir Replacing Oil Reservoir Removal 4. Loosen and remove suction hose (153). 1. Perform Pressure Relieve Procedure, page 10. 2. Drain oil from reservoir (64) following Draining Oil procedure, page 17. Keep plug for use on new res- ervoir.
Page 23: Installation
Replacing Oil Reservoir Installation 8. Remove two top bolts (86) and two bottom nuts (84) securing reservoir (64) to frame. 1. Install plug (102), return elbow (31), suction fitting (32), inlet screen (89) and filter assembly (111) in new reservoir (64). ti20939a ti7893a ti20940a...
Page 24 Replacing Oil Reservoir 3. Replace bolts (86) and nuts (84). Tighten bolts. 7. Reattach suction hose (153). Toque to 600 + 10 Torque to 125 + 10 in-lb (14 + 1.1 N•m). in-lb (68 + 1.1 N•m). 4. Connect coolant line to reservoir (64). Torque to 225 in-lb (14.1 N•m).
Page 25: Changing Hydraulic Oil Filter
Changing Hydraulic Oil Filter Changing Hydraulic Oil Filter Removal Installation 1. Install new o-ring (113) from kit. 2. Install new filter (108) over cap (155). 3. Install cap (155) and filter (108) in filter housing 1. Perform Pressure Relieve Procedure, page 10. (111).
Page 26: Cooler Replacement
Cooler Replacement Cooler Replacement 4. Remove screws (79), washers (78) and support bar (77) from cooling coil (72). Removal 1. Perform Pressure Relieve Procedure, page 10. 2. Loosen ground screw and remove ground clamp (95) from sprayer. ti7794b 5. Remove coil (72) from sprayer frame. ti7799b 3.
Page 27: Installation
Cooler Replacement Installation 3. Reconnect return line to oil tank and hydraulic line to cooler. Torque to 225 in-lb (25.4 N•m). 1. Install new coil (72). Replace support bar (77), washers (78) and screws (79). Tighten screws. ti7802b 4. Replace ground wire (95) and tighten screw. Torque to 25-30 in-lb (2.8 - 3.4 N•m).
Page 28: Engine Replacement
Engine Replacement Engine Replacement Removing Pulley NOTE: This procedure is only necessary if you are replacing the motor. When you install a new motor you reuse the existing pulley. Removal Removal a. Loosen set screw (87) located on the side of the 1.
Page 29: Engine Replacement
Engine Replacement Engine Replacement ti20932a 334194A...
Page 30: Battery Replacement
Battery Replacement Battery Replacement Removal Installation 1. Loosen wing nuts (48) and remove washers (58, 1. Place new battery (33) on pad (39). 49), battery clamp (47), and hooks (38). Set parts 2. Reconnect battery cables (45, 46) and terminal cov- aside.
Page 31 Battery Replacement 334194A...
Page 32: Frame
Frame Frame 334194A...
Page 33: Frame Parts List
Frame Frame Parts List Ref. Part Description Qty. Ref. Part Description Qty. 237686 WIRE, ground assembly w/ clamp 15G839 FRAME, GH833, painted 116 238049 FLUID, TSL, 4 oz 287797 HANDLE, weldment, GH833 120 120314 PLUG, tube 120068 FITTING, hydraulic 137 15G813 HOSE, coupled 801504 FOOT, rubber 143 109032 SCREW, mach, pnh 100454 SCREW, cap hex hd...
Page 34: Frame (Continued)
Frame (continued) Frame (continued) ti7685c 334194A...
Page 35: Frame (Continued) Parts List
Frame (continued) Frame (Continued) Parts List Ref. Part Description Ref. Part Description 120304 FITTING, nipple 119509 WHEEL, pneumatic 120314 PLUG, tube 16U399 ENGINE, gas, 13HP, electric start, 288098 KIT, repair, pump cover 18amp (includes 140a, 140b, 140c, 140d) VOLTAGE REGULATOR 140a COVER, pump handle (see Honda manual)
Page 36: Hydraulic Pump And Reservoir
Hydraulic Pump and Reservoir Hydraulic Pump and Reservoir 334194A...
Page 37: Hydraulic Pump And Reservoir Parts List
Hydraulic Pump and Reservoir Hydraulic Pump and Reservoir Parts List Ref. Part Description Ref. Part Description 120304 FITTING, nipple, straight 24X189 PUMP, hydraulic 120315 O-RING, packing (includes 9, 10, 13, 134, 135, 136) 117560 SCREW, set, socket head 15G812 PULLEY, pump 15A464 LABEL, control 15G811 PULLEY, drive, engine 15G767 COLLAR, locking, pressure knob...
Page 38: Battery
Battery Battery ti20817a Parts List Ref. Part Description Ref. Part Description 107069 CLAMP, battery 115753 BATTERY, 33 AH, sealed 100011 NUT, wing 16U412 TRAY, battery, gh-es, painted 110755 WASHER, plain 107068 HOOK, bolt 100016 WASHER, lock 801972 PAD, battery 110963 SCREW, cap, flange head 801958 PROTECTOR, terminal, red 185 16U559 LABEL, brand, es, side 801959 TERMINAL, protector, black...
Page 39: Technical Data
71 cm Length 43 in. 109 cm Sounds Levels (measured at maximum normal load conditions) Sound Pressure (measured per ISO-9614-2) 91 dB(A) Sound Power 106 dB(A) Miscellaneous Graco-Approved Hydraulic Oil 169236 5 gallons 19 liters 207428 1 gallon 3.8 liters 334194A...
Page 40: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.