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KWB Easyfire Installation And Maintenance Manual

10-30kw
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Summary of Contents for KWB Easyfire

  • Page 1 Pellet boilers KWB Easyfire 10- 30 kW Installation and Maintenance Biomass Heating Systems Manual...
  • Page 2 © 2008, KWB – Kraft und Wärme aus Biomasse Gesellschaft mbH All content of this document is the property of KWB and thus is protected by copyright. Any form of duplication, forwarding to third par- ties or use for other purposes without the owner’s written consent is prohibited.

  • Page 3: Table Of Contents

    Menu item – Basic Settings ........................50 4.2.1 Boiler temperature ..............................50 4.2.2 Return flow boost ..............................50 4.2.3 Mixer return flow boost ............................51 4.2.4 Pellet conveyor system ............................51 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 4 Conversion factors for emission values for wood-fired furnaces ................72 7.1.3 Conversion, combustion efficiency ........................73 7.1.4 Information on carbon dioxide (CO ) ........................74 7.1.5 Residual oxygen (0 ) .............................. 74 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 5 Mounting the extensions ........................102 10.5 Installing the elbow worm ........................104 10.6 Installing the head piece with drop shaft .....................106 10.7 FE connection on the burner ........................107 10.8 Final inspection ............................107 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 6 Install the fuel extractor (FE) ........................138 17.3 FE connection on the burner see point 10.7..................142 17.4 Final inspection ............................142 TECHNICAL DATA SHEETS FOR SPECIALISTS ..............143 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 7 Installation example, KWB Easyfire GL with suction conveyor unit and lance ..............TDB-EBB-USP-Einbaubsb. 7_B sheet 7/11 ......158 Fitting dimensions, KWB Easyfire GL, GS with suction conveyor unit and worm ....................159 Pellet fabric tank, dimension sheet for all sizes ..............TDB-MBL-USP-MBDK0007_d ......160 Fitting dimensions, KWB Easyfire R stirrer ..............TDB-MBL-USP-Einbaumaße_d sheet 2 ......161...

  • Page 8: Introduction

    KWB Easyfire – fan with Hall sensor ebm ..................TDB-ELS-USP-EBAA1032 ......206 KWB Easyfire – Hall sensor Hanning .....................TDB-ELS-USP-EBAA1048 ......207 KWB Easyfire – induced draught Hanning ...................TDB-ELS-USP-EBAA1034b ......208 KWB Easyfire – induced draught with Hall sensor ebm ..............TDB-ELS-USP-EBAA1033 ......209 KWB Easyfire – safety thermostat ....................TDB-ELS-USP-EBAA1040 ......210 18.4 Chimney Data capture for chimney cross-section calculation ............................211...

  • Page 9: General Requirements For Pellet Storage Rooms

    KWB does not accept any liability, nor does it offer any warranties for any type of constructional measures. Without laying claim to an exhaustive treatment of the issue at hand and without suspension of any conditions imposed by the authorities, based on the Austrian directive TRVB H 118 and ÖKL technical bulletin No.
  • Page 10 (that must be earthed). These variants are provided in section 10. are available from KWB. If this filling method is selected, Ignition sources (lights, switches, power outlets and distributor boxes) are prohibited! Electrical installations must be established in explosion-protected design in accordance with the local applicable regulations.
  • Page 11 1 Introduction 1 Introduction Flue gas pipes Example, chimney structure © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 12: System Installation

    2 System installation SYSTEM INSTALLATION The system parts must be installed by qualified personnel from KWB, or by KWB’s competence partner in accordance with the set-up plan/submitted plan and the manufacturer’s instructions. The connection ( smoke pipe, water, electrical) must be executed by certified HVAC engineers and electricians. This manual only describes the boiler installation.
  • Page 13 Control unit cover 6.) Dismount the burner cladding 6a Design cladding: Slightly lift the cladding and remove it. Loose the screws under the cover if necessary. Design cladding Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 14 Acoustic insulation hood Loosen the screw of the cable channel. Pull the cable channel upward and out of the guide Cable channel Unplug the connector. Suction removal © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 15 Unplug all connectors from the plug-in panel. Unplug the connector of the radial fan. Unplug the burner 8.) Dismantle the burner Unscrew the burner from the boiler Loosen the burner flange Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 16 Dismount the holder bracket for main switch, chimney sweep button and safety thermostat. Switch panel Disconnect the earth connections on the corner points. Disconnect the ground connections © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 17 Take off the cover. Unscrew the cover hinge 11.) Dismount the junction box Loosen the 4 fixing screws and unhook the junction box from the front. Unhook the junction box Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 18: Bringing The Dismantled System Into The Boiler Room

    Unscrew the side screws of the door cladding. Take off the door cladding. Dismount the cladding for transport with the hand truck! This will prevent damage to the cladding. Door cladding © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 19: Left / Right System Conversion

    Left / right system conversion Dismantle the system as specified in section 2.1.1.1. Dismount the blind flange. Mount the blind flange on the desired side. Burner blind flange Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 20 Transfer the following screws into the adjacent pressed-in nuts: Screws for the burner cover screws for fastening the suction tank Transfer screws (2) Assemble the boiler in the reverse sequence of steps 2.1.1.1 and 2.1.1.2. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 21: Changing The Stop Side Of The Boiler Room Door

    The fire-safety requirements are specified under point 1.3.1. Place 4 surface mats under the boiler (included in the scope of delivery). These mats prevent acoustic transmission to the floor. Red surface mats Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 22: Automatic Ash Removal (Ar)

    2.) Thread the adjusting ring onto the ash worm Thread the adjusting ring onto the ash worm. Turn the ash worm so that it can be guided past the wiper wheel. Adjusting ring © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 23 Ensure that the cable is properly routed. Lay the cable within the cladding. Screw down the cover. (screws are included in the scope of delivery) Installation, drive cover Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 24 Slide the ash container over the tube of the cover panel. Hook the two closure elements right and left into the cut-out of the cover panel. Close the tension locks. Installation, ash container © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 25: Final Inspection

    Press the two arrests on the container handle and pull the transport handle carefully upward, ensuring that it is straight until again locks in place. Pull out the transport handle Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 26: Smoke Pipe Connection And Induced Draft Fan

    Suitable fittings to increase the return flow temperature are available from KWB. With the exception of return flow boost with mixing pump, the heating system must feature a pressureless distribution system (switch, distributor, load-balancing tank , buffer, etc.) and a safety group that complies with the relevant regulations (e.g.

  • Page 27: Electrical Connection

    1 heating circuit) room sensor in addition for heating circuit configuration 1 digital room control unit + room sensor (Room control units must be ordered for this.) Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 28 Pump connection: 230 VAC, max. 200 W, speed-controlled output for boiler circuit pump (suitable for speed control of fixed-speed pumps). Mixer motor connection: 230 VAC, open/off/closed (three-step) © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 29 Sensor cable must be at least 1 m in length. Shorter cables absorb water – causing the sensors to fail. Extend sensor cable with 2 x 0.5 mm²! Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 30: Mains Supply

    Front cladding Loosen the two screws of the control unit cover and remove them. Cover, junction box © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 31 Wiring that is more extensive than that shown in the diagrams, or that deviates from that shown in the diagrams is beyond our sphere of responsibility and invalidates warranty claims. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 32: Cabling Guidelines

    HKM 3 HKM 16 HCM 4 to 16 VISIO SMS module Modem GSM module – antenna Open interface BOILER I/O module (GM) KESSEL I/O MODUL EXTENSIONS Cabling, network © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 33 Laid out in a separate conduit (not together with 230 / 400 VAC). Network stations in one line (no branches, no ring!) When using the BCU in the room you must install the supplied empty wall socket. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 34: Control Units & Heating Circuit Expansion Modules (Hcm)

    Open the control unit 1 Pull the upper half of the enclosure out of the undershell. In this process ensure that the parts do not tilt. Open the control unit 2 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 35: Analogue Room Control Unit (Option)

    EFAA1021, to the terminals I and GND of the inputs for the analogue room control unit (remote thermostat). Introduce the upper shell with the pin connector into the block terminal. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 36: Heating Circuit Expansion Module (Hcm)

    • Check the conductors and N-conductors from the power side – do not swap! Attention! The heating circuit module only functions with a software version greater than 3.38. (“Customer Service” menu) © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 37 Use the undershell to mark the bores on the desired mounting location on the wall. Drill the holes and mount the undershell using the supplied fastening set. HCM opened Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 38 After completing and checking the cabling introduce the upper shell with the pin connectors into the block terminals and join the two shells together, tilt-free, until the locking mechanism engages. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008...

  • Page 39: Plug-In Module 1 (Suction Conveyor System, Second Boiler, Heating Circuit 0)

    The system must be capable of being switched off via an escape switch (stop switch installed outside of the boiler room). Connect the escape switch on plug-type connector 44. Cabling diagram EBAA1044, section 17 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 40: 2.1.11.10 Equipotential Bonding

    893.48 1591.00 – 5 781.03 900.83 1696.00 – 4 787.77 908.23 Flue gas sensor (PT100): Temperature Resistance Temperature Resistance Temperature Resistance [°C] [ohm] [°C] [ohm] [°C] [ohm] © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 41: Installation, Suction Conveyor Unit (See Also Section 13 To 16)

    Fuel extractor type GS, fuel extractor type GL with fabric tank, fuel extractor type GL with buried tank. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 42: Commissioning

    Setting the parameters Information on operating the KWB Comfort control system is provided in point 5.2 “Menu-driven operation” of the operating manual. If the alarm, “00 The control system is not completely set” occurs when switching on the main switch, you must set date and time in accordance with point 5.2.3.8 in the operating manual.

  • Page 43: Function Check Of The System Parts

    4.3.5 Second boiler see 4.3.6 Network analysis see 4.4 Overview see 4.4.1 Boiler module see 4.4.2 Heating circuit module see 4.4.3 Dig. remote control unit see 4.4.4 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 44: Switching On The Boiler In The Menu

    Now instruct the system owner in how to operate the system; proceed as specified in the operating manual for this. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 46: Operation Specialist

    Runtime of the mixer at a cycle in seconds (factory setting 5 s). Pause mixer: Idle time of the mixer at a cycle in seconds (factory setting 10 s). © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 47 Room temperature 20 °C, reference point offset *0, **+ 10, ***– 10° C 2,75 3 2,25 1,75 1,25 0,75 **+ 10 °C *0 °C ***– 10 °C Outdoor temperature °C Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 48: Dependant On Outdoor Temperature

    Mon, Tues … Sat., Once a week the DHWC unit will be heated to 65 °C on the selected day. Sun.: Off: The legionella function is switched off. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 49: Menu Item - Basic Settings

    The set variant is shown by the initials in the header. The possible wiring variants of the return flow boost are provided in diagram MBEH0001 in section 17. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 50: Mixer Return Flow Boost

    For troubleshooting it may be helpful to briefly set the afterrun time to 0. With this measure you can immediately tell whether the observed aggregate actually switches off at the control system’s command. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008...

  • Page 51: Boiler Pump

    The pumps and mixers are also activated for 20 s to prevent blocking after a longer period of standstill Information on ash removal is provided in the operating manual, sections 4, 5, and 6. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 52: Network Settings

    Room sensor is connected on the heating circuit expansion module 2 (terminal 27) HCM 2/1, etc.: As above for the other heating circuit expansion modules DRCU 1: Room sensor on the digital remote control unit 1 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 53: 4.2.10.3 Dhwc

    VAR“: Buffer as central heat accumulator and distributor (buffer switched directly). First the buffer is heated up to target temperature, before the heat consumers obtain a release. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 54: 4.2.10.5 Digital Remote Control

    Heating circuit 0 on plug-in module 1, heating circuit 1, 2 configured on the boiler I/O module HC 1 – 2 Heating circuits 1, 2 configured on the boiler I/O module, without plug-in module 1 Second boiler Suction Suction conveyor unit © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 55: Frost Protection

    The output is not set when the input “External 1” is open (stop function). The output is also set when the boiler is switched off with the “Boiler on/off”, function or if a fault occurs. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 56: Menu Item - Rotary Grate

    The relay can only be switched on if the fan is running. (Prevents destruction of the electrical heating elements due to overheating) Ash removal ON: Ash worm runs in continuous operation, system: OFF: Ash worm does not run © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 57: Heating Circuits

    Drive: Drive motor of the conveyor worm Suction turbine: Conveyor fan for the pellets Filter cleaning system: Cleaning drive for the dust filter of the suction turbine Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 58: Second Boiler

    The error counter shows the number of communication errors with the digital remote control units. In columns two to five the errors are displayed for four devices, starting with the device that has its station number in the first column. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 60: Operation, Factory Customer Service

    Time for filling the burner with pellets Heating: Maximum runtime of the electrical heater in the ignition lance Complete ignition: Time until the fuel bed is completely formed © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 61: Serial Number

    Serial number The serial number provides the customer service organization with precise information concerning the system. It is entered into the control system at KWB. The serial number is located on the type plate (rear of boiler). 000-0023456 / 4.

  • Page 62: Menu Item - Save / Reset

    Resetting the control system resets all parameters to the factory settings. The menu item “Reset” is shown in the specialist level, however it is only active in the KWB customer service level. Menu item – Start / Stop Log...

  • Page 64: Boiler, Measuring

    Measurements ( chimney draught and emission measurements) must be taken with the boiler room door closed. The measurement should be possible in “Measuring NL” mode (see point 6.1), control measurements are possible in the other output stages. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 65: Adjusting Combustion (Co Value)

    After concluding the measurements store the settings, (see point 5.2) and set the user code “0” (operator level) in the main menu item “Specialist level”. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 66: Re-Adjusting The Air Stages

    Cases where fan levels deviate by more than 3 from the factory settings are rare. After concluding the adjustment process, save the settings, (see point 5.2) and set the user code “0” (operator level) in the main menu item “Specialist level”. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 67: Boiler Analysis: Fuel

    2 - 3 min. The following always applies: Obtain a guarantee of pellet quality from your supplier. The quality is more important than the price! Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 68: Boiler Analysis: Flame Aspect

    • Light to white, beard formation: With proportion of volatile ash; grain, grass impurities. Maintenance instruction: The flue gas channels must be cleaned regularly in accordance with the chimney sweep ordinance! © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 70: Measuring Flue Gas - General Information

    Reference value is the lower heating value of the fuel in MJ mg/kWh Milligrams per kilowatt hour Reference value is the lower heating value of the fuel in kWh © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 71: Conversion Factors For Emission Values For Wood-Fired Furnaces

    1.38 0.68 2.45 1 [mg/Nm³] at 10 % O 0.73 1.00 0.50 1.78 1 [mg/MJ] = 1.47 2.02 1.00 3.60 1 [mg/kWh] = 0.41 0.56 0.28 1.00 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 72: Conversion, Combustion Efficiency

    Combustion efficiency, wood W20 at various flue gas temperatures 100,0 95,0 90,0 85,0 80,0 75,0 70,0 65,0 60,0 10,0 12,0 14,0 16,0 % by volume CO2 Vol% © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 73: Information On Carbon Dioxide (Co )

    • CO occurs if there is incomplete combustion of carbon due to a lack of oxygen, or combustion temperatures that are too low • Odourless and colourless gas • Blocks transport of oxygen in the blood (death due to gas, flue gas poisoning) Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 74: Nitrogen Oxides

    Gravimetric determination: Flue gas is suctioned through a glass fibre filter. This filter is weighed before and after the measurement. (1st Ordinance on Waste Incineration and Co-Incineration (BimSchV), type test). © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008...

  • Page 75: Efficiency (Η)

    Unstable burner condition: Only take the measurement when the fuel bed is stabilised (does not increase, does not decrease). This can take up to 30 minutes at low output levels. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 76: Causes Associated With The Measuring Device

    In this process standard values are assumed for fuel characteristic values (calorific value, water content, chemical analysis that do not agree with the characteristics of the fuel used ( emission values in mg/MJ, efficiency). © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008...

  • Page 78: Software Maintenance

    Software download toolAs a Competence Partner the download tool for the respective software version can either be sent to you per mail, or you can download it onto your PC from the partner area of the KWB web site. • Cable: Null modem cable (KWB art.

  • Page 79: Software Transfer To The Boiler Control Unit

    7. On the PC start the download tool for the software version that will be transferred. Start Download 8. Select the serial port that is connected to the null model cable. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 80: Software Transfer To The Handheld Programming Unit

    2. Activate the F4 key. 3. Activate the F4 key again (if this program memory location should not yet be deleted, simply press any key other than the F4 key). © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 81 Start Download? 7. To execute the download on the handheld programming unit confirm with “Yes”. The download process will now be executed and it lasts approximately 3 minutes. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 82: Software Transfer With Handheld Programming Unit

    Select the 1st program memory location. 2. Activate the F1 key. HAND PG 1 Program 1 contains V: ComfortPE305.mtk Comfort Version 3.05 user interface A: --- No AWL program C: main.x C-program © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 83: Troubleshooting

    • For the PC: Check whether it functions with a different serial interface. • Repeat the transfer. If the problem persists contact the KWB customer service organization. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 84: Fabric Tank

    Inform the owner of the system of any defects that might be present. The fire safety regulations must be satisfied before commissioning! Fabric tank and fuel extractor Pellets can be supplied from the fabric tank to the KWB Easyfire with the following KWB fuel extractors: • Inclined worm Type S •...

  • Page 85: Room Size

    1500 kg per plate ZG3000: 196 cm, ZG3400: 226 cm ZG3500: 226 cm, ZG4000: 286 cm ZG5000: 286 cm, ZG4800: 256 cm Fabric tank – base plates Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 86: Room Ventilation

    Explain the hazard sources to the customers. Fire safety regulations must be satisfied prior to commissioning. Completion and concluding inspection Ensure that the extractor nozzle is now located in the centre of the fabric tank . © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 87 • Verify that the fill nozzle on the filling tube is properly fastened by tightening the hose clamp! • Verify that the fabric tank nozzle on the gate valve and removal system is properly fastened by tightening the hose clamp! Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 88: Filling Instructions

    Comply with the following points before filling: • When filling the KWB fabric tank it is not necessary to extract the blow-in air and thus an extraction process is not required. The blow-in air escapes through the fabric of the fabric tank.

  • Page 89: Fill Pressure

    9.9.3 Filling Filling of the KWB fabric tank can be executed: 1.) Directly Through a direct connection on the fill nozzle 2.) Indirectly Through connection to a fill line that is located on the outer wall of the building or on a firewall.

  • Page 90: Fabric Tank Scope Of Delivery

    Bolts M10 x 35 90 - 110 mm Clamp, fill coupling Bolts M10 x 25 Bolts M10 x 80 Nuts M10 Shims, M10 Nylon plug 12 Frame boltM10 x 80 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 91: Installing The Fabric Tank And Filling System

    Alternatively a flexible hose is laid out to the blow-in nozzle for direct pellet delivery. The KWB removal and conveyor system is connected below on the removal opening of the fabric sack.
  • Page 92 Turn the fabric tank 90° until the fill nozzle points to the location where the filling system will be installed later. Fabric tank preparation © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 93 The opening on the fabric tank is strapped as before to the fill pipe with the permanently mounted strap, and is secured in addition with the hose clamp. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 94: Installing The Fill System

    Use the supplied clamp to install the A-Storz fill coupling on the fill tube. Naturally the fill line can be extended. Elbow, straight pipes, and connecting clamps are available for this. Contact one of our KWB sales partners in this regard.
  • Page 96 For all fuel extractors comply with the instructions in points 1.3 and 1.3.2 in the introduction! Comply with all instructions concerning the boiler room and storage room! The following fuel extractors can supply the KWB Easyfire with pellets: Storage container: For type V the pellet container is attached directly on the boiler. Thus Type “V”...
  • Page 97 Solid ceiling F90 Ricochet protection mat Energy-saving damper Ø 15 cm with Section explosion damper Pellet Stirrer Wooden boards Type R Inclined floor WL = worm length Max. 15° Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 98: Fuel Extractor Type S

    Incline 35° Storage room door Rock wool Boiler room Boiler room door Both sides T30 80/120 Wall duct T30 100/120 20 x 20 cm or ø 30 cm © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 99: Installation Instructions, Fe Type S

    (MBDK0001 in section 17). Bring in the parts Then guide the worms into the associated troughs. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 100 Repeat steps 2 and 3 as necessary until the room extractor part is assembled. Only proceed to step 4 after this has been done. Extension, room extractor © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 101: Mounting The Extensions

    To do this enlarge the small bore in the side wall of the trough to Ø 10 mm. For extension KWB art. no ZSV 24 a second intermediate bearing must be placed. (MBDK0001 in section 17) Enlarge the bearing point bore...
  • Page 102 Worm extension without intermediate bearing If additional extensions are necessary repeat the process from step 6 (with intermediate bearing) or step 9 (without intermediate bearing). Otherwise continue with step 11. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 103: Installing The Elbow Worm

    Tighten the bolts but only tighten them moderately. Only tighten the bolts completely when the entire fuel extractor has been aligned and is in final install position. Ascending trough Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 104 Slide the drive motor onto the motor shaft. Bolt the end of the motor shaft including the large shim. Tighten the bolted connection. To complete the elbow worm, execute step 22 Install the drive motor © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 105: Installing The Head Piece With Drop Shaft

    Ensure that there are no foreign objects (tools, shim material, etc.) that have been forgotten in the fuel extractor. Close all open covers. Close the cover of the elbow piece last. Close the trough covers Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 106: Fe Connection On The Burner

    10 Design cladding 10.8 Final inspection Ensure that ALL components and connections are correctly installed! To conclude, ensure that the conveyor system is free of foreign objects! © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 108: Fe "S" Inclined Worm, Fabric Tank

    Sweep door, bottom Vent opening Fire extinguisher Fabric tank STOP Storage room door SWITCH T30 80/120 Extraction pot with lance Boiler room Boiler room door T30 100/120 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 109: Installing The Inclined Worm Extraction System

    Worm extension with intermediate bearing The free shaft end must be supported at axis height until the intermediate bearing is fastened in the trough. Short extension worms do not require support. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 110 The trough extensions are prepared for the intermediate bearing with a small bore. Enlarge this bore (target diameter Ø 10 mm). For the extension, install KWB art. no. ZSVF 24 Two intermediate bearings . (MBDK0006 section 17) Bore for intermediate bearing 5.) Intermediate bearing...
  • Page 111 Dismount the drop shaft cover. Now fit on the drop shaft by sliding the motor shaft through the round opening on the facing side. Bolt the drop shaft onto the worm trough and tighten the connection. Fit the drop shaft Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 112: Fe Connection On The Burner See Point 10.7

    10.7 11.3 Final inspection Ensure that ALL components and connections are correctly installed! To conclude, ensure that the conveyor system is free of foreign objects! © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 114: Fe "S", Pellet Stirrer Plus, Elbow Worm

    Comply with the instructions in points 1.3 and 1.3.2 in the introduction! Enclose the conveyor trough with a rock wool shell for the wall penetration (acoustic insulation). © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 115: Installation Instructions, Fe Type S

    First place the connecting trough at the lowest point of the trough supports and initially tighten the bolts lightly. Execute final fastening after aligning the entire fuel extractor system. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 116: Mounting The Extensions

    Enlarge the prepared small bore for fastening the intermediate bearing to a Ø of 10 mm. Attention: For extension KWB art. no. ZSV 24 a second intermediate bearing must be set (see drawing MBDK0001 in the attachment) Seal bores that are not required with the supplied bolt.
  • Page 117 The trough extensions must be prepared for the intermediate bearing. To do this enlarge the small bore in the side wall of the trough to Ø 10 mm. For extension KWB art. no. ZSV 24 place a second intermediate bearing. (MBDK0001 in section 17) Enlarge the bearing point bore 10.) Install the intermediate bearing...
  • Page 118 When installing an elbow worm proceed with step 12. When installing a worm with drop shaft proceed with step 18. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 119: Installing The Elbow Worm

    Measure the distance from the bore of the last conveyor worm to the beginning of the shaft joint on the gear unit. From this dimension subtract 20 mm (used for fine adjustment of the shaft joint). Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 120 If necessary adjust the worm or gear unit longitudinally! Attention! Do not use the worm end with the bore on the gear unit side under any circumstances! © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 121 For the gear unit holder and for all adjustable feet, drill bores for the floor plugs. 14.) Prepare floor plugs To avoid acoustic transmission prepare the floor plugs with washer, acoustic insulation washer and rubber hose. Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 122 If the spring arms project opposite of the direction of rotation then you must shorten the spring arms after the bores. 18.) Install the bearing housing Install the bearing housing 19.) Install the stirrer plate Install stirrer plate © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 123: Final Inspection

    Strictly ensure that you maintain the minimum distances! [mm] 12.9 Final inspection Ensure that ALL components and connections are correctly installed! To conclude, ensure that the conveyor system is free of foreign objects! Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 124: Fe "Gs" Suction Conveyor, Pellet Worm

    Requirements, pellet storage room (type GS fan, pellet worm, V-sloping floor) Comply with the instructions in points 1.3 to 1.3.2 in the introduction! Boiler room and storage room construction © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 125: Installing The Pellet Worm See Point 10.3

    Only tighten the nuts slightly. Ensure that axial play is at least 1 mm. Adjust the play by adding or removing shim rings. Install the moveable bearing Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 126: Installing The Pellet Worm Drive

    If there are greater height differences you must install a horizontal adapter with a minimum length of 0.5 m. Thus in the event of power failure for example the transfer or plugging due to falling pellets is prevented © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 127: Hose Connection And Grounding (Storage System)

    • The hose system, incl. suction tank must be sealed. The connection of third-party storage tank systems (buried, above-ground) must be expressly approved by KWB. Comply with the required adaptations for hoses with Ø 60 mm and adapter pieces for the container.

  • Page 128: Fire Safety

    If hoses are routed through an adjacent room from the storage room to the heating room then a fire safety sleeve (KWB special accessory) is required on the boiler room side of the hose passage. All additional fire safety requirements naturally apply without limitation.

  • Page 129: Final Inspection

    Install the suction turbine hood 13.4 Final inspection Ensure that ALL components and connections are correctly installed! To conclude, ensure that the conveyor system is free of foreign objects! Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 130: Fe "Gs" Suction Conveyor, Pellet Stirrer Plus

    Comply with the instructions in points 1.3 and 1.3.2 in the introduction! Enclose the conveyor trough with a rock wool shell for the wall penetration (acoustic insulation). Boiler room and storage room construction © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 131: Installation Instructions Fe Type Gs

    The specific installation steps for this FE system are described in section 12 and 13 14.3 Final inspection Ensure that ALL components and connections are correctly installed! To conclude, ensure that the conveyor system is free of foreign objects! Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 132: Fe "Gl" Lance, Fabric Tank

    Comply with the instructions in points 1.3 to 1.3.2 in the introduction! Fabric tank Storage room door Storage room d T30 80/120 T30 80/120 Extraction pot with lance Boiler room and storage room construction – KWB Easyfire GL © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 133: Installation, Removal Pot With Lance

    9 15.5 Final inspection Ensure that ALL components and connections are correctly installed! To conclude, ensure that the conveyor system is free of foreign objects! Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 134: Ra "Gl" Suction Conveyor, Lance With Buried Tank

    (bottom) STOP SWITCH Boiler room door T30 100/120 Boiler room Boiler room and storage room construction – KWB Easyfire GL Heiz- und Lagerraumausführung – KWB Easyfire GL © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 135: Lay Out Transport Hose See Point 13.3

    Lay out transport hose see point 13.3 16.3 Buried tank The buried tank and its components are not included in the scope of delivery or services provided by KWB. 16.4 Final inspection Ensure that ALL components and connections are correctly installed!

  • Page 136: Fuel Extractor System, Type R

    Incline Storage room door Rock wool Boiler room door Boiler room max. 30° T30 80/120 T30 100/120 Boiler room and storage room execution KWB Easyfire R © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 137: Install The Fuel Extractor (Fe)

    Place the adapter on the shaft end Bolt the worm trough cover onto the worm trough. 16 Close the trough cover Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 138 3 cm away from the floor. Positioning the stirrer height © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 139 If acoustic insulation plates are placed underneath the supports this must be done before adjusting the height. Acoustic insulation plates are not in the KWB scope of delivery. Height of the trough support Fasten the feet of the gear unit with anchor bolts.
  • Page 140 Connect the points with a levelling rod or a chalk line. Mark the sloping floor © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 141: Fe Connection On The Burner See Point 10.7

    10.7. 17.4 Final inspection Ensure that ALL components and connections are correctly installed! To conclude, ensure that the conveyor system is free of foreign objects! Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 142: Technical Data Sheets For Specialists

    18 Technical data sheets 18 Technical data sheets TECHNICAL DATA SHEETS FOR SPECIALISTS 18.1 Dimension sheets 18.2 Hydraulic diagrams 18.3 Electrical diagrams 18.4 Chimney 18.5 Instructions for pellet suppliers © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 144: Dimensions And Minimum Fitting Dimensions, Kwb Easyfire

    18.1 Dimension sheets 18.1 Dimension sheets Dimensions and minimum fitting dimensions, KWB Easyfire Dimensions in cm 26-11-2007 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 145: Fitting Dimensions, Kwb Easyfire

    18.1 Dimension sheets 18.1 Dimension sheets Fitting dimensions, KWB Easyfire Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 146: Pellet Blow-In Nozzle

    18.1 Dimension sheets 18.1 Dimension sheets Pellet blow-in nozzle MBEZ0001_d sheet 1/3 Specific parts for special solutions © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 147: Pellet Blow-In Nozzle

    18.1 Dimension sheets 18.1 Dimension sheets Pellet blow-in nozzle MBEZ0001_d sheet 2/3 Routing through other rooms Dimensions in cm Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 148: Pellet Blow-In Nozzle

    18.1 Dimension sheets 18.1 Dimension sheets Pellet blow-in nozzle MBEZ0001_e sheet 3/3 Variants for light shafts KWB art no. Z0000020 Dimensions in cm © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 149: Fitting Dimensions, Kwb Easyfire S

    18.1 Dimension sheets 18.1 Dimension sheets Fitting dimensions, KWB Easyfire S TDB-MBL-USP-S-Einbaum_c Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 150: Sectional Drawing, Pellet Storage Room

    18.1 Dimension sheets 18.1 Dimension sheets Sectional drawing, pellet storage room TDB-MBL-USP-MBDK0008 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 151: Sectional Drawing, Pellet Storage Room

    Provide cross connection when using unplaned boards Empty space Section in the closed trough Wall penetration 200 x 200 or Ø 300 Centre storage room Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 152: Fe Conveyor Worm System, Construction Kit

    18.1 Dimension sheets 18.1 Dimension sheets FE conveyor worm system, construction kit TDB-MBL-USP-MBDK0001_e © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 153: Fitting Dimensions, Fe Ascending Worms (Elbow Worms)

    350 - 600 0 - 120 0 - 340 220 - 550 0 - 240 0 - 500 0 - 430 0 - 330 0 - 190 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 154: Construction Kit, Fe Type S (Pellet Worms And Suction Conveyor)

    18.1 Dimension sheets 18.1 Dimension sheets Construction kit, FE type S (pellet worms and suction conveyor) TDB-MBL-USP-MBDS0001_d (part 1) © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 155: Construction Kit, Fe Type S (Pellet Worms And Suction Conveyor)

    18.1 Dimension sheets 18.1 Dimension sheets Construction kit, FE type S (pellet worms and suction conveyor) TDB-MBL-USP-MBDS0001_d (part 2) Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 156: Fitting Dimensions Kwb Easyfire S With Inclined Worm And Fabric Tank

    18.1 Dimension sheets 18.1 Dimension sheets Fitting dimensions KWB Easyfire S with inclined worm and fabric tank Outline No sharp objects above the fabric tank Solid ceiling F90 Worm can be extended with worm conveyor extension Extractor worm 1 – L1=184.2 Extractor worm 2 –...

  • Page 157: Installation Example, Kwb Easyfire Gl With Suction Conveyor Unit And Lance

    • Max. length of the transport hose 25 m • Do not install the conveyor hose near hot surfaces • All conveyor hose bend radii at least 30 cm Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 158: Fitting Dimensions, Kwb Easyfire Gl, Gs With Suction Conveyor Unit And Worm

    Fire-safety collar Ricochet protection mat Solid ceiling F90 Solid ceiling F90 Wooden boards Min. 100 per “step” Inclined floor Pellet transport hose max. length 25 m Conveyor Worm © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 159: Pellet Fabric Tank, Dimension Sheet For All Sizes

    3 , 0 - 3 ,4 3 ,1 - 3 , 7 3 , 5 - 4 ,0 4 ,2 - 4 , 8 4 , 6 - 5 ,4 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 160: Fitting Dimensions, Kwb Easyfire R Stirrer

    Chimney/ smoke pipe connection from the floor: 10 - 20 KW at least 70 cm, 25 - 30 kW at least 85 cm, at least 20 cm to the ceiling © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008...

  • Page 162: 18.2 Hydraulic Diagrams

    Valve core 55 °C° These illustrations are principle representations. The hydr. configuration/detail planning must be executed by the installer. Suitable return flow boost armatures are available from KWB. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008...

  • Page 163: Base Module With Weather-Sensitive Control System

    18.2 Hydraulic diagrams 18.2 Hydraulic diagrams Base module with weather-sensitive control system MBEH0002_b sheet 1/2 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 164: Base Module With Weather-Sensitive Control System

    Heating circuit 1 – 2 DHWC Buffer Hardware Heating circuit modules Digital remote control Plug-in modules Subject to change! Tech. data sheet HYD-USP-MBEH0002_a sheet 2/2, date: 13-07-06 StHo © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 165: Base Module With Weather-Sensitive Control System

    18.2 Hydraulic diagrams 18.2 Hydraulic diagrams Base module with weather-sensitive control system MBEH0003_b sheet 1/2 Subject to change! Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 166: Base Module With Weather-Sensitive Control System

    1 – 2 DHWC 0 – 0 Buffer Hardware Heating circuit modules Digital remote control Plug-in modules Subject to change! Tech. data sheet HYD-USP-MBEH0003_a, sheet 2/2, Date: 13-07-06 StHo © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 167: Base Module With Weather-Sensitive Control System, Combination Load-Balancing Tank

    18.2 Hydraulic diagrams 18.2 Hydraulic diagrams Base module with weather-sensitive control system, combination load-balancing tank MBEH0004_b sheet 1/2 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 168: Base Module With Weather-Sensitive Control System, Combination Load-Balancing Tank

    Buffer 0 – 0 Hardware Heating circuit modules Digital remote control Plug-in modules Comment: None Subject to change! Tech. data sheet: HYD-USP-MBEH0004_a, sheet 2/2, date: 13-07-06 StHo © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 169: Base Module With Weather-Sensitive Control System & Second Boiler Switchover

    18.2 Hydraulic diagrams 18.2 Hydraulic diagrams Base module with weather-sensitive control system & second boiler switchover MBEH0005_b sheet 1/2 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 170: Basic Module With Weather-Sensitive Control System & Second Boiler Switchover

    “On” so that the boiler circuit pump (4) runs together with the second boiler pump. Subject to change! Techn. data sheet:HYD-USP-MBEH0005_a, sheet 2/2, date: 13-07-06 StHo © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 171: Basic Module With Weather-Sensitive Control System, One Expansion Module And A Buffer As Long-Term Buffer

    18.2 Hydraulic diagrams 18.2 Hydraulic diagrams Basic module with weather-sensitive control system, one expansion module and a buffer as long-term buffer MBEH0006_b sheet 1/2 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 172: Basic Module With Weather-Sensitive Control System, One Expansion Module And A Buffer As Long-Term Buffer

    1 – 1 Buffer - - - Hardware Heating circuit modules Digital remote control Plug-in modules Comment: None Subject to change! Tech. data sheet HYD-USP-MBEH0006_a; Blatt2/2 date: 14-07-06 StHo © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 173: Base Module With Weather-Sensitive Control System, One Expansion Module And A Combination Buffer As Load Compensator

    18.2 Hydraulic diagrams 18.2 Hydraulic diagrams Base module with weather-sensitive control system, one expansion module and a combination buffer as load compensator MBEH0007_b sheet 1/2 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 174: Base Module With Weather-Sensitive Control System, One Expansion Module And A Combination Buffer As Load Compensator

    Buffer - - - Hardware Heating circuit modules Digital remote control Plug-in modules Comment: None Subject to change! Tech. data sheet HYD-USP-MBEH0007_a, sheet 2/2, date: 14-07-06 StHo © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 175: Basic Module With Weather-Sensitive Control System And Boiler Master-And-Slave System

    18.2 Hydraulic diagrams 18.2 Hydraulic diagrams Basic module with weather-sensitive control system and boiler master-and-slave system MBEH0009_b sheet 1/2 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 176: Basic Module With Weather-Sensitive Control System And Boiler Master-And-Slave System

    0 – 0 Buffer - - - Hardware Heating circuit modules Digital remote control Plug-in modules Comment: None Subject to change! Tech. data sheet HYD-USP-MBEH0009_a, sheet2/2, date: 14-07-06 StHo © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 177: And Buffer As Long-Term Buffer

    18.2 Hydraulic diagrams 18.2 Hydraulic diagrams Basic module with weather-sensitive control system, expansion module and buffer as long-term buffer MBEH0010_c sheet 1/2 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 178: Basic Module With Weather-Sensitive Control System, Expansion Module And Buffer As Long-Term Buffer

    Buffer - - - Hardware Heating circuit modules Digital remote control Plug-in modules Comments: None Subject to change! Tech. data sheet HYD-USP-MBEH0010_b, sheet 2/2, date: 12-02-07 StHo © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 179: Basic Module With Weather-Sensitive Control System, One Buffer With Solar Register And A Fresh-Water Module As Long-Term Buffer

    18.2 Hydraulic diagrams 18.2 Hydraulic diagrams Basic module with weather-sensitive control system, one buffer with solar register and a fresh-water module as long-term buffer MBEH0011 sheet 1/2 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 180: Basic Module With Weather-Sensitive Control System, One Buffer As Long-Term Buffer And A Fresh-Water Module As Long-Term Buffer

    Buffer 0 - 0 Hardware Heating circuit modules Digital remote control Plug-in modules Comments: None Subject to change! Tech. data sheet HYD-USP-MBEH0011, sheet 2/2, date: 07-10-2008 MaSa © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 182: 18.3 Electrical Diagrams

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire, analogue & digital inputs TDB-ELS-USP-EBAA1011 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 183: Kwb Easyfire, Outputs, Basic Module

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire, outputs, basic module TDB-ELS-USP-EBAA1012_a Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 184: Kwb Easyfire, Abm Motor Connection

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire, ABM motor connection TDB-ELS-USP-EBAA1014_b © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 185: Bus Data Cable, Kbg

    18.3 Electrical diagrams 18.3 Electrical diagrams Bus data cable, KBG TDB-ELS-USP-EBAA1015_a Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 186: Kwb Easyfire, Analogue Inputs And Safety Thermostat

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire, analogue inputs and safety thermostat TDB-ELS-USP-EBAA1016_b © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 187: Kwb Easyfire, Hcm Connection Diagram

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire, HCM connection diagram ELS-TYÜ-HKM_XL_a Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 188: Bus Cabling

    18.3 Electrical diagrams 18.3 Electrical diagrams Bus cabling TDB-ELS-USP-EBAA1018_g © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 189: Kwb Easyfire, Outputs, Heating Circuits

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire, outputs, heating circuits TDB-ELS-USP-EBAA1019_c Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 190: Kwb Easyfire, Analogue And Digital Inputs Heating Circuits

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire, analogue and digital inputs heating circuits TDB-ELS-USP-EBAA1020_a © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 191: Boiler, Plug-In Module 1 Hc-0+Second Boiler

    18.3 Electrical diagrams 18.3 Electrical diagrams Boiler, plug-in module 1 HC-0+ second boiler TDB-ELS-USP-EBAA1021_f Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 192: Boiler, Burner Plug-In Panel

    18.3 Electrical diagrams 18.3 Electrical diagrams Boiler, Burner plug-in panel TDB-ELS-USP-EBAA1022 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 193: Boiler, Burner Drive

    18.3 Electrical diagrams 18.3 Electrical diagrams Boiler, burner drive TDB-ELS-USP-EBAA1023 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 194: Boiler, Induced Draught/Cleaning System

    18.3 Electrical diagrams 18.3 Electrical diagrams Boiler, induced draught / cleaning system TDB-ELS-USP-EBAA1024_b © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 195: Boiler, Supply I/O+Plug-In Module

    18.3 Electrical diagrams 18.3 Electrical diagrams Boiler, supply I/O+ plug-in module TDB-ELS-USP-EBAA1025_a Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 196: Boiler, Plug-In Module 1 Suction System + Second Boiler

    18.3 Electrical diagrams 18.3 Electrical diagrams Boiler, plug-in module 1 suction system + second boiler TDB-ELS-USP-EBAA1026_e © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 197: Boiler, Easyfire Gs, Easyfire Gl

    18.3 Electrical diagrams 18.3 Electrical diagrams Boiler, Easyfire GS, Easyfire GL TDB-ELS-USP-EBAA1027_c Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 198: Fitting Dimensions, Kwb Easyfire I/O Module (Board)

    18.3 Electrical diagrams 18.3 Electrical diagrams Fitting dimensions, KWB Easyfire I/O module (board) TDB-ELS-USP-EBAA1028_a © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 199: Kwb Easyfire I/O Plug-In Module 1

    HC mixer 0 Suction turbine L 230 VAC 230 VAC Filter cleaning L Pump, second boiler Pump, second boiler Supply 230 VAC Supply 230 VAC KWB art. no.: 50014002 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 200: House Junction Box For Kwb Easyfire

    18.3 Electrical diagrams 18.3 Electrical diagrams House junction box for KWB Easyfire TDB-ELS-USP-EBAA1030 _a © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 201: Kwb Easyfire - Ash Removal System

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire – ash removal system TDB-ELS-USP-EBAA1031 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 202: Kwb Easyfire - Mains Cable

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire – mains cable TDB-ELS-USP-EBAA1046 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 203: Kwb Easyfire - Chimney Sweep Button

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire – chimney sweep button TDB-ELS-USP-EBAA1042 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 204: Kwb Easyfire - Stop Switch

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire – STOP SWITCH TDB-ELS-USP-EBAA1044a © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 205: Kwb Easyfire - Fan With Hall Sensor Ebm

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire – fan with Hall sensor ebm TDB-ELS-USP-EBAA1032 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 206: Kwb Easyfire - Hall Sensor Hanning

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire – Hall sensor Hanning TDB-ELS-USP-EBAA1048 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 207: Kwb Easyfire - Induced Draught Hanning

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire – induced draught Hanning TDB-ELS-USP-EBAA1034b Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 208: Kwb Easyfire - Induced Draught With Hall Sensor Ebm

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire – induced draught with Hall sensor ebm TDB-ELS-USP-EBAA1033 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 209: Kwb Easyfire - Safety Thermostat

    18.3 Electrical diagrams 18.3 Electrical diagrams KWB Easyfire – safety thermostat TDB-ELS-USP-EBAA1040 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 210: 18.4 Chimney

    Rectangular Clear width: Form: Structure: Layer thickness 1 mm material Layer thickness 2 mm material Layer thickness 3 mm material For the correctness of the data: Place, date: Signature: © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 211: Chimney - Cross-Section Measurement

    – Ø identical to flue Ø or boiler connection – Effective length 1/7 of the effective height, max. 3.0 m – Redirectors 2 bends 90°, 1 inlet 90° + 1 contraction Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 212: Hinweise Für Pellet-Zulieferbetriebe

    Emptying residues from the fill hose Disengage the lock bolt to tilt the fill nozzle as desired. To conclude fix the nozzle in place in the original position. © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...

  • Page 214: Aufkleber Und Warnhinweise

    Main switch thermostat Strictly ensure that the warning “Prior to opening, unplug the mains plug” is easily visible on the cover of the I/O board! Warning! front back © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 215 Prima di riempire il deposito del combustibile, spegnere l‘impianto di riscaldamento. Pozor! Pred polnjenjem zalogovnika 108 mm izklopite ogrevalno napravo Aufkleber Pellet-Einblasstutzen na pelete. 19.10.2007 Art.Nr. 27-2000097 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...

  • Page 216: Index

    Junction box 14, 18, 28, 31, 40, 201 Extension 110, 111 External 30, 40, 50, 53, 56 Language 52 Level 47, 49, 54 Lightning protection 28 Limit switch 23 Load-balancing tank 27 © KWB – Kraft und Wärme aus Biomasse GmbH IM Easyfire 10/2008 Page...
  • Page 217 Room control unit 28, 34, 35, 36, 54, 79, 169, 171, 173, 175, 177 Room influence 47 Room sensor 34, 35, 37, 47, 53 Runtime 47, 49, 51, 61, 62 Page IM Easyfire 10/2008 © KWB – Kraft und Wärme aus Biomasse GmbH...
  • Page 218 Notes ..........................
  • Page 219 Notes ..........................
  • Page 220 We provide Energy for Life! www.kwb.at Biomass Heating Systems Printed with Öko-Plus vegetable dyes – dyes have mineral-oil free base to protect the environment.

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