Summary of Contents for StarEv Roadster-2+2
- Page 1 Owner’s Manual and Service Guide Roadster-2+2, Roadster-4+2, Roadster-6+2 August 2014...
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Page 2: Table Of Contents
Table of Contents Specifications Vehicle layout Operation Dashboard Switches Pedals Charging Cigarette lighter User information Driver information Operation procedure Driving Safety Driving on hilly terrain Parking safety tips Before initial use Battery maintenance Maintenance Charging the battery group Brake system maintenance Steering system maintenance Motor maintenance Lubrication maintenance... -
Page 3: Specifications
Vehicle Specifications Passengers 2+2 Roadster 4+2 Roadster 6+2 Roadster 48 V, 8 x 6V, Trojan 48 V, 8 x 6V, Trojan 48 V, 8 x 6V, Trojan Battery group T105 T105 T105 Motor 7HP, AC 7HP, AC 7HP, AC Controller Curtis 450A 1236 Curtis 450A 1236 Curtis 450A 1236... -
Page 4: Operation
Operation Vehicle Layout Dashboard Steering wheel Combination switches CD player (optional) Brake pedal Forward/reverse switch Accelerator pedal Key switch Cigarette lighter Speakers (optional) Charger socket Turn signal lever, horn and light switch Cup holders Dashboard Speed gauge mounting point Speedometer Lights on indicator Left turn signal indicator Power display... - Page 5 Switches Key switch Normal off position: key can only be removed in this position All power systems are on when in this position. WARNING: Do not take out the key when the vehicle is running. Do not leave key in ignition to avoid theft or accidental operation by a child.
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Page 6: Cigarette Lighter
Pedals Parking brake Accelerator Brake pedal Parking brake The parking brake will click and lock in the down position to indicate that the parking brake is engaged. Lightly push on the accelerator pedal to release the parking brake. Braking Depress the brake pedal to brake. Accelerating Press the pedal and control speed by force applied to the pedal. -
Page 7: User Information
User Information Read all vehicle specifications, and use vehicles according to manufacturer recommendations. Do not modify the vehicles without manufacturer’s approval. Any modifications will affect the function, safety, and warranty of vehicles. Any replacements of spare parts by an authorized STAR EV dealer (i.e., changing batteries, tires, seats, etc.) shouldn’t affect the safety requirements. -
Page 8: Driving
Driving Operation Procedure Insert the key and turn it to ON position. Press the green forward switch (or reverse). Release the parking brake by lightly pressing on the accelerator pedal. The speed will increase as pedal is pressed downward. When stopping the vehicle, release the accelerator pedal and depress the brake pedal slowly. Then push down the parking pedal after stopping to engage the parking brake. -
Page 9: Parking Safety Tips
Parking safety tips Park the cart on flat and solid ground. Depress the brake pedal. Keeping the direction switch in neutral position, turn off the ignition switch and take out the key. Make sure that the brake pedal is locked in park. You will hear a load click when the parking brake is engaged. -
Page 10: Maintenance
Maintenance Turn off the electricity, take out the key and push down on the parking brake. When working underneath vehicles, please use jack and triangle wood to fix the front and rear wheels, in order to avoid accidents. Keep the maintenance area clean and safe. Please perform vehicle maintenance according to safety guidance. - Page 11 NOTE: Don’t over-tighten terminals! Charge the battery immediately after discharge, or it will affect the battery life. Charge the batteries that are in long storage or non-fully charged separately. Keep the filling-water container clean, so no impurities will be put into the battery. When the environment temperature is under -40°...
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Page 12: Charging The Battery Group
WARNING: To prevent battery explosion that could result in severe personal injury or death, extreme care must be used with aerosol containers of battery terminal protectant. Insulate the metal container to prevent the metal can from contacting battery terminals which could result in an explosion. -
Page 13: Brake System Maintenance
Brake System Maintenance Adjust the gap between the brake drum and brake shoes. Dial up the adjusting ratchet wheel of the brake drum until the wheel cannot turn freely, then dial down the ratchet wheel 7 - 8 teeth. Steering System Maintenance Check if there is any damage to the dust cover of the tie-rod. -
Page 14: Maintenance Schedule
Maintenance Schedule Check tire pressure Item weekly monthly quarterly Check tires for abrasions Check tightness of the bearing bolt and the tire nut Tire rotation Check braking and the parking function Check brake tube for leakage ... -
Page 15: Troubleshooting
Troubleshooting The authorized qualification for repair, the requirement for application, safety and the maintenance requirement should be the same. Problem Possible reason Processing methods Operation procedure is Refer to user manual wrong Wiring connector is Cut off the power, remove the nut, corroding clean the connector and replace the Battery power is low... - Page 16 Parts are loose Lock the inserted parts No indication (LEDs) on the dashboard Fuse is burned out Replace the fuse The tire pressure is Balance the air pressure unbalanced Bumpy riding The front and rear Correct the assembly of the wheels wheel are not aligned Tire pressure is too Inflate tires...
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Page 17: After-Sale Service
Star EV has authorized local dealers that will provide the friendly service and technical support for end users. Be sure to visit www.starev.com to find a dealer in your area. Users can report faulty problems by telephone, fax and email. Keep Star EV dealers informed of the... -
Page 18: Monthly Maintenance Record
Monthly Maintenance record Record VIN NO: Date Normal Abnormal Remarks Is tire pressure normal? Are wing nuts tightened? Is the batteries’ water level normal? Any batteries or controller motor wirings loose? Is the controller system normal? Is the fixed screw for the steering system normal? Are the wiring connectors clean?
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