STOVE BUILDER INTERNATIONAL INC DB03115 Owner's Manual

Stove builder international escape 1800 epa wood stove

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ESCAPE 1800 EPA WOOD STOVE
MODELS DB03100, DB03110, DB03115, & DB03116
WOOD STOVES CERTIFIED ACCORDING TO US ENVIRONMENTAL PROTECTION
Verified and/or tested following
ULC S627 and UL 1482 Standards by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC.
250, de Copenhague, Saint-Augustin-de-Desmaures (Québec), Canada, G3A 2H3
READ AND KEEP THIS MANUAL FOR REFERENCE
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time
to time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
Printed in Canada
OWNER'S MANUAL
AGENCY PHASE II
Telephone : (418) 878-3040 Fax : (418) 878-3001
www.drolet.ca
45228A
09-02-2012

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Summary of Contents for STOVE BUILDER INTERNATIONAL INC DB03115

  • Page 1 OWNER’S MANUAL ESCAPE 1800 EPA WOOD STOVE MODELS DB03100, DB03110, DB03115, & DB03116 WOOD STOVES CERTIFIED ACCORDING TO US ENVIRONMENTAL PROTECTION AGENCY PHASE II Verified and/or tested following ULC S627 and UL 1482 Standards by: Manufactured by : STOVE BUILDER INTERNATIONAL INC.
  • Page 2 INTRODUCTION Stove Builder International, one of the most important wood stove and fireplace manufacturers in North America, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1.0 ‐ INSTALLATION  ......................  4       GENERAL INSTALLATION .......................... 4     1.1.1 Ash drawer assembly for DB03115 model .................... 5     1.1.2 Legs and ash drawer assembly for DB03116 model ................... 5     POSITIONING THE STOVE .......................... 7     CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR  ................ 7 TIPS ON WOOD HEATING  ........................ 14   SECTION 2.0   CHIMNEY (FLUE SYSTEM)  .................. 15       DEFINITIONS ............................... 15    ...
  • Page 4 SECTION 4.0   MAINTENANCE ...................... 41       CLEANING AND PAINTING YOUR STOVE ...................... 41     GLASS  ................................ 41     GASKETING .............................. 42     ASH REMOVAL USING THE ASH DRAWER .................... 42     CHIMNEY (FLUE) CLEANING  ......................... 43     BAFFLE INSTALLATION FOR ESCAPE 1800 MODEL  .................. 43     4.7  SECONDARY AIR TUBE REPLACEMENT .................... 44 SECTION 5.0   SPECIFICATIONS ....................... 46   DROLET LIMITED LIFETIME WARRANTY  .................. 47   REGISTER YOU WARRANTY ONLINE To receive full warranty coverage, you will need to show evidence of the date you purchased your stove.
  • Page 5: Section 1.0 - Installation

    SECTION 1.0 - INSTALLATION When installed and operated as described in these instructions, the Escape 1800 EPA wood stove is suitable for use as a freestanding wood stove in residential installations. The Escape 1800 EPA wood stove is not intended for installation in a bedroom or a mobile home. In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code requirements.
  • Page 6: Ash Drawer Assembly For Db03115 Model

    Please note that only DB03115 and DB03116 models require this additional assembly. 1.1.1 Ash drawer assembly for DB03115 model Before positioning the wood stove, it is suggested to assemble the ash drawer on DB03115 model as shown below: 1.1.2 Legs and ash drawer assembly for DB03116 model Before positioning the wood stove, it is suggested to perform the following steps for the legs and ash drawer assembly for DB03116 model.
  • Page 7 Then, install the legs using the bolts (B) supplied in a big in the firebox as shown below : The last step consists of installing the ash drawer. To do so, use the guides designed for this purpose located under the unit as shown below :...
  • Page 8: Positioning The Stove

    POSITIONING THE STOVE It is very important to position the wood stove in an area that will favour the most efficient heat distribution throughout the house. The stove should therefore be installed in the room where the most time is spent, and in the most spacious room possible. Recall that wood stoves produce radiating heat, the heat we feel when we are close to a wood stove.
  • Page 9 FIGURE 1.3 Clearances to combustible materials and floor protection...
  • Page 10 Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area). FLOOR PROTECTOR* CANADA 8’’ (205 mm) – Note 1 N/A (Canada only) 8’’...
  • Page 11 Reducing Clearances With Shielding TYPE OF PROTECTION Sides and Rear/Back Sheet metal, a minimum of 0,024" (0,61mm) spaced out at least 1" (25mm) by non-combustible spacers (see graphic 2). Ceramic tiles, or an equivalent non-combustible material on fire-proof supports spaced out at least 1" (25 mm) by non- combustible spacers (see graphic 3).
  • Page 12 Graphic 1 A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in.(75 mm) minimum; F- 18 in.
  • Page 13 Graphic 2 A- 1 in.(25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61mm) sheet metal. Graphic 3 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Non-combustible support; 4- Ceramic tile or non-combustible material. Graphic 4 A- 1 in.
  • Page 14 Graphic 5 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Brick. Graphique 6 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Brick. Caution: do not install in a bedroom.
  • Page 15: Tips On Wood Heating

    TIPS ON WOOD HEATING Wood is a renewable energy. It is also a very clean heat source when used with appliances that are certified by the U.S. Environmental Protection Agency (EPA), a standard accepted in Canada as well. EPA-certified wood stoves are different than conventional wood stoves. Burning with an EPA- certified wood stove may therefore require that you modify some of your heating habits.
  • Page 16: Section 2.0 Chimney (Flue System)

    SECTION 2.0 CHIMNEY (FLUE SYSTEM) DEFINITIONS For clarity, the following definitions should be used with respect to these instructions:  A chimney system consists of a connector off the top of the stove, and a chimne , which attaches to the connector and terminates outside the house. ...
  • Page 17 If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code. It must be lined with fire clay bricks, or clay tiles, sealed together with fire cement, or have a listed solid fuel burning stainless steel liner. Round chimneys are the most efficient.
  • Page 18: Step By Step Installation Of Your Factory-Built Chimney

    FIGURE 2.2 Minimum Height of the Chimney 2.2.1 Step by step installation of your factory-built chimney The way to install your chimney may vary from one chimney manufacturer to another. The instructions contained in this manual are based on the recommendations of chimney manufacturers whose products are sold at many North American retailers of wood stoves and related heating accessories.
  • Page 19 Typical installation through the wall FIGURE 2.2.1 (A) Typical installation through the wall...
  • Page 20 1- Start by positioning your stove where you would like it to go, taking into account the minimum clearances to combustible material. You will then be able to determine where the chimney will pass through the wall. You will probably have to adjust the stove position slightly to ensure that your chimney will run between the studs.
  • Page 21 4- Then, from outside the building, slide a short chimney length (attached to the tee) through the wall thimble. The chimney must extend at least 3 inches into the living space where it attaches to the stove pipe. 5- You can now install the wall support. Simply slide the wall support up to the tee, ensuring that the adapter on the support engages with the female coupler on the bottom of the tee.
  • Page 22 7- Authorities require that the chimney extend not less than 3 feet above the highest point where it passes through the roof of a building and not less than 2 feet above any portion of the building within 10 feet. If the chimney extends more than 5 feet above the roof deck, roof guys with telescoping legs and draw bands are required.
  • Page 23 Ceiling support system If your chimney must rise inside the house and go through the ceiling, you need to connect it to your stove at the ceiling level. For this type of installation, the following items are normally required: Chimney ...
  • Page 24 Place your stove where you would like it located and use a plumb line to mark the ceiling directly above your stove flue. You will probably have to adjust this position slightly to ensure that your chimney will run between the joists. You can use a stud finder to locate the joists. You also need to take into account the minimum clearances to combustible materials.
  • Page 25 4. Once the support is secure, you can begin to assemble the chimney by lowering the first section into the support. Make sure that the male coupler is pointing upwards, as indicated by the arrow on the chimney label. 5. Then, from beneath the support, insert the stove pipe adapter and twist-lock it into place. 6.
  • Page 26 7. Once you have cut through your roof and framed the joists, it is time to work outdoors. Authorities require that the chimney extend not less than 3 feet above the highest point where it passes through the roof of a building and not less than 2 feet above any portion of the building within 10 feet.
  • Page 27: Typical Installation Through An Existing Masonry Chimney

    2.2.2 Typical installation through an existing masonry chimney You can also install your stove using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factory-built thimble, on construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code in your region.
  • Page 28 FIGURE 2.2.2 (B) Factory Built Thimble...
  • Page 29 FIGURE 2.2.2 (C) Brick Thimble...
  • Page 30: Chimney Connector

    CHIMNEY CONNECTOR Your chimney connector (commonly called stove pipe) and chimney must have the same diameter as the stove’s exhaust outlet. The stove pipe must be made of aluminized or cold roll steel with a minimum 24-gauge thickness (0.021" or 0.53 mm). It is strictly forbidden to use galvanized steel.
  • Page 31 FIGURE 2.3 (A) Connecting Sections 1/4" RISE PER FOOT FIGURE 2.3 (B) Minimum Slope...
  • Page 32: Draft

    We recommend that you use two 45 degree elbows instead Avoid 90 degree eblows DRAFT Your E.P.A Drolet stove’s performance will be optimised if it is installed with a chimney (flue) system that provides an adequate draft. The draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, as well as the stack temperatures of the stove.
  • Page 33: Outside Combustion Air

    OUTSIDE COMBUSTION AIR It is recommended to install 5’’ outside air intake in the room where the stove is located or nearby. The following are signs that a fresh air kit may be required:  Your stove does not draw steadily, smoke rollouts occur, wood burns poorly, or back-draft occurs whether or not there is combustion present.
  • Page 34: The Advantage Of Installing A Blower (Fan)

    THE ADVANTAGE OF INSTALLING A BLOWER (FAN) A blower can be installed at the back of your E.P.A Drolet stove. This option is necessary if you wish to redistribute into a room the heat trapped at the back of your stove. By forcing hot air toward the front, the blower enables you to extend the radiation and convection power of your stove.
  • Page 35: Section 3.0 Operation

    SECTION 3.0 OPERATION Keep these instructions for future reference. WARNING:  ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE CSA B365 ( ANSI NFPA TESTING AUTHORITY IS CONSIDERED AS BREACHING CANADA 211 (USA).  DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE ...
  • Page 36: Safety Information

    SAFETY INFORMATION  These stoves are designed for safe operation . Altering or WHEN BURNING WOOD ONLY modifying the unit or installation without proper authorisation will void the certification, warranty, and safety listing, and may result in a safety hazard. ...
  • Page 37: Fuel

     Although the ceramic glass is extremely durable under any normal use, a few precautions are required. Do not attempt to push logs further into the fire by using the door, as the glass may break if any solid object heavily contacts it. ...
  • Page 38: The Use Of Manufactured Logs

    Energy yield Wood species (millions of BTU/cord) Sugar Maple Beech High energy yield Yellow birch Larch (Tamarack) Red Maple Douglas red fir Medium energy yield Silver birch Alder Poplar Hemlock Spruce Pine Low energy yield Bass Data provided by Energy, Mines and Resources – Canada TABLE 3.2 Energy yield for wood species 3.2.1 The use of manufactured logs There are numerous types of manufactured logs sold on the market.
  • Page 39: Simple Wood Moisture Test

    3.2.2 Simple wood moisture test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn in about three minutes or more, it is damp.
  • Page 40 Intensity Draft Setting Push Control to end of travel. Medium Low Pull Control by 3/8” from closed position. Medium High Pull Control by 3/4” from closed position High Pull Control to end of travel. Table 3.4 Closing the draft control down too soon will lower combustion efficiency, and may result in creosote build-up in the chimney (which could lead to a future chimney fire).
  • Page 41: Maintaining The Fire

    MAINTAINING THE FIRE Once the wood has been consumed (or partially consumed) and you have obtained a good bed of embers, you should reload the unit. In order to do so, open the air control to its maximum for approximately 15 seconds prior to opening the stove door. Then, proceed by opening the door very slowly.
  • Page 42: Section 4.0 Maintenance

    SECTION 4.0 MAINTENANCE CLEANING AND PAINTING YOUR STOVE Clean the stove frequently so that soot, ash, and creosote do not accumulate. Do not attempt to clean the stove when the unit is hot. Special care must be taken with plated surfaces in order to maintain the finish at its original brilliance.
  • Page 43: Gasketing

    GASKETING It is recommended that you change the door gasket (which makes your stove door air tight) once a year, in order to insure good control over the combustion, maximum efficiency and security. To change the door gasket, simply remove the damaged one. Carefully clean the gasket groove, apply a high temperature silicone sold for this purpose, and install the new gasket.
  • Page 44: Chimney (Flue) Cleaning

    CHIMNEY (FLUE) CLEANING Regular chimney (flue) maintenance, as well as good burning practices, are required to prevent chimney fires. When wood (especially green wood) is burned without adequate heat or air supply, it produces tar and other organic vapours (smoke), which combine with expelled moisture to form creosote.
  • Page 45: Secondary Air Tube Replacement

    1 1/4" X 4 1/2" X 8" VERMICULITE BAFFLE 1 1/4" X 4" X 8" 1 1/4" X 4 1/2" X 9" 5 1 1/4" X 4" X 9" Figure 4.6.1 (B) - Firebrick layout for Escape 1800 model SECONDARY AIR TUBE REPLACEMENT (See Figure 4.11) Remove cotter pin at RH end of tube.
  • Page 46 Important Notes: Figure 4.11 – Secondary air tube replacement The air tubes are identified for placement as follows: Model Type of tube Escape 1800 Front ► 41 holes of 5/32" Center& rear ► 81 holes 0.109"...
  • Page 47: Section 5.0 Specifications

    SECTION 5.0 SPECIFICATIONS Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential. Recommended surface : 500 to 1900 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 38,700 BTU/h. Heating capacity* – BTU/hr., seasoned cordwood: 75,000 BTU/h. Optimum efficiency: 77% *Why is the BTU indicated on the EPA label smaller than the one advertised? You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass and...
  • Page 48: Drolet Limited Lifetime Warranty

    DROLET LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your DROLET dealer.

This manual is also suitable for:

Db03116Db03110Db03100

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