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Honda Manuals
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1985 Aero85
Service manual
Honda 1985 Aero85 Service Manual
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Table Of Contents
139
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
How to Use this Manual
Contents
General Information
General Safety
Service Rules
Mode Identification
Specifications
Torque Values
Tools
Cable and Harness Routing
Lubrication Chart
Lubrication - Service Information
Lubrication - Troubleshooting
Oil Pump Removal, Inspection, Installation
Oil Lines/Pump Bleeding
Oil Straner
Oil Tank Removal and Installation
Lubrication Points
Maintenance
Maintenance Schedule
Air Cleaner Element
Carburetor - Idle Speed Adjustment
Throttle Operation
Fuel Line
Transmission Case
Tires
Brake Free Play
Steering Head Bearings
Suspension Operation
Spark Plug
Lights and Horm
Compression Test
Fuel System Diagram
Fuel System Service Information
Fuel System Specifications
Fuel System Troubleshooting
Throttle Valve Disassembly
Carburetor Removal
Auto Bystarter Inspection
Auto Bystarter Removal/Installation
Float/Float Valve/Jets Disassembly
Float/Float Valve Inspection
Jets/Float Valve/Float Assembly
Float Level Inspection
Carburetor Installation
Throttle Valve Installation
Reed Valve Removal
Air Screw Adjustment
Reed Valve Inspection
Auto Fuel Valve Inspection/Maintenance
Fuel Strainer Cleaning
Fuel Tank Removal, Disassembly and Assembly
Air Cleaner Case Removal/Installation
Fuel Tank Installation
Engine Removal/Installation - Service Information
Engine Removal
Engine Mounting Bracket Removal
Engine Installation
Cylinder Head/Cylinder/Piston Diagram
Cylinder Head/Cylinder/Piston - Service Information
Cylinder Head/Cylinder/Piston Specifications
Cylinder Head/Cylinder/Piston Troubleshooting
Cylinder Head Removal
Cylinder Head Inspection and Installation
Cylinder Removal
Piston Removal
Piston Ring/Expander Removal
Cylinder/Piston Inspection
Piston Ring Inspection
Connecting Rod Inspection
Piston/Cylinder Installation
Alternator Diagram
Alternator Service Information
Alternator Removal
Alternator Installation
Drive and Driven Pulleys/Clutch Diagram
Drive and Driven Pulleys/Clutch - Service Information
Drive and Driven Pulleys/Clutch Troubleshooting
Drive Pulley
Left Crankcase Cover Removal
Movable Drive Face Removal
Drive Belt Inspection
Movable Drive Face Inspection
Movable Drive Face Assembly
Movable Drive Face Installation
Clutch/Driven Pulley Removal
Left Crankcase Installation
Clutch Assembly
Clutch Inspection
Clutch Shoes Replacement
Driven Pulley Disassembly
Movable Driven Face Bearing Replacement
Clutch/Driven Pulley Assembly
Starter Pinion
Clutch/Driven Pulley Installation
Final Reduction Diagram
Final Reduction Service Information
Final Reduction Troubleshooting
Final Reduction Disassembly
Final Reduction Inspection
Driveshaft Removal
Transmission Bearing Replacement
Final Reduction Assembly
Crankcase/Crankshaft Diagram
Crankcase/Crankshaft Service Information
Crankcase/Crankshaft Troubleshooting
Crankcase Separation
Crankshaft Removal
Crankshaft Inspection
Crankshaft Bearing Replacement
Crankshaft Assembly
Crankcase Assembly
Frame Covers Diagram
Frame Covers Service Inforamtion
Frame Rear Covers Removal and Installation
Front Cover Removal
Floor Board Removal and Installation
Leg Shield
Front Cover Installation
Steering/Front Wheel/Brake/Suspension Diagram
Steering/Front Wheel/Brake/Suspension Service Information
Steering/Front Wheel/Brake/Suspension Specifications
Steering/Front Wheel/Brake/Suspension Troubleshooting
Handlebar Removal and Installation
Front Wheel Removal and Inspection
Front Wheel Disassembly and Assembly
Front Brake Removal and Inspection
Front Wheel Installation
Brake Panel Disassembly and Assembly
Brake Panel Installation
Pivot Arms Removal, Disassembly, Inspection and Assembly
Front Shock Absorbers Removal and Disassembly
Spring Free Length Inspection
Front Shock Absorbers Assembly
Front Shock Absorbers Installation
Steering Stem Removal and Inspection
Steering Head/Stem Race Replacement
Steering Stem Installation
Rear Wheel/Brake/Suspension
Rear Wheel/Brake/Suspension Service Information
Rear Wheel/Brake/Suspension Troubleshooting
Rear Wheel/Brake/Suspension Specifications
Rear Wheel Removal, Inspection and Installation
Rear Brake Inspection
Brake Drum
Lining Thickness
Rear Brake Disassembly
Rear Brake Assembly
Rear Shock Absorber Removal and Disassembly
Rear Shock Absorber Assembly
Rear Shock Absorber Installation
Electrical Equipment Service Information
Electrical Equipment Specifications
Electrical Equipment Troubleshooting
Battery Removal
Battery Voltage Inspection
Battery Charging
Charging System
Charging Circuit Diagram
Current Test
Alternator Output Test
Alternator Stator Coil Inspection
Regulator/Rectifier
Ignition System
Resistor
Ignition Circuit Diagram
Ignition Timing
Ignition Coil
Alternator Exciter Coil
Pulse Generator
CDI Unit
Starting System
Starter Circuit Diagram
Starter Relay
Starter Motor
Switches/Horn
Oil Level Sensor Inspection
Fuel Level Sensor Removal and Installation
Fuel Level Sensor Inspection
Fuel Gauge Inspection
Instruments
Handlebar Front Cover Removal/Installation
Instrument Bulb Replacement
Instrument/Handlebar Rear Cover Removal/Installation
Instrument Disassembly/Assembly
Lights
Headlight Removal/Installation
Tail/Brake Light Bulb Replacement
License Light Bulb Replacement
Front Turn Signal Light Bulb Replacement
Rear Turn Signal Light Bulb Replacement
Wiring Diagram
Troubleshooting
Engine Does Not Start or Is Hard to Start
Engine Lacks Power
Poor Performance at Low and Idle Speeds
Poor Performance at High Speed
Clutch and Drive/Driven Pulleys
Poor Handling
Oil Level Sensor Troubles
Fuel Gauge Troubles
Pointer Does Not Register Correctly (Ignition Switch On)
Pointer Fluctuates or Swings Violently (Ignition Switch On)
Starter Motor Does Not Turn
Starter Motor Turns Sluggishly or Fails to Crank Engine
Starter Won't Stop
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Table of
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Table of Contents
Troubleshooting
Lubrication - service information
12
Fuel system troubleshooting
27
Cylinder head/cylinder/piston - service information
45
Drive and driven pulleys/clutch - service information
59
Final reduction service information
71
Crankcase/crankshaft service information
78
Steering/front wheel/brake/suspension troubleshooting
90
Rear wheel/brake/suspension service information
105
Electrical equipment troubleshooting
112
Troubleshooting
132
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