Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Douglas Manuals
Scooter
Vespa 150
Service station manual
Douglas Vespa 150 Service Station Manual
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
Table Of Contents
145
page
of
145
Go
/
145
Contents
Table of Contents
Bookmarks
Table of Contents
Introduction
Technical Data - Description
Identification Data
Engine
Engine Installation
Stamping on Frame and Engine
Engine Installation and Suspension
Ignition Diagram
Cylinder
Cooling System
Section of Engine
Vespa Controls
Frame
Transmission
Clutch
Gear Box
Stressed Skin Body
Electric Wiring
Security Lock
Tool Kit
Light and Dimmer Switch Positions
Cable Harness
Wiring Diagram
Accessories
Fitting Accessories
Spare Wheel and Bracket
Operation
Running-In
Slow Running Adjustment
Lubrication Chart
Lubrication Scheme
Adjustment of Headlamp
Setting the Headlamp
Tyre Pressure
Battery Service
Brake Adjustment
Laying up
Tyre Pressure Chart
Tooling
Dismantling
Removing Engine from Scooter
Dismantling the Engine
Dismantling Front Part of Scooter
Dismantling the Handlebars
Removal of Steering Column
Dismantling the Steering Column
Dismantling Steering Column and Front Suspension
Dismantling Front Wheel Hub
Removal of Saddle, Luggage Carrier, Tool Box, Battery
Removal of Engine Cowling, Tank, Rear Suspension
Dismantling the Fuel Tap
Removal of Security Lock
Removal of Central Stand and Tail Lamp
Removal of Rear Brake Pedal
Removal of Cable Harness and Control Cables
Permissible Tolerances - Unit Overhaul
Fault Finding
Assembly Tolerances
Piston Rings
Piston and Gudgeon Pin
Con. Rod - Needle Cage - Gudgeon Pin
Cylinder and Piston
Shoulder Rings
Overhauls - Special Assemblies
Flywheel Magneto Overhaul
Replacing the Cam
Re-Magnetising the Rotor
Stator Overhaul
Rotor Balance Inspection
Magnetiser
Flywheel Magneto Test Stand
Replacing the Coils on the Stator
Test Preliminaries
Timing Test
Timing the Stator
Test at Minimum Revs
Efficiency Test
Checking Current Intensity and Voltage
Overspeed Test
Timing of Flywheel Magneto with no Test Stand
Rectifier Inspection
Inspection of Rectifier
Replacing the Plates
Checking Total Axial Play of Clutch Plates
Checking the Transmissible Statical Moment
Control Adjustment
Gear Shifter
Replacement of Internal Operating Lever
Cush Gear
Replacement of Pawl on Gear Sector of Starter Assembly
Components for Attachment of Engine to Frame
Dismantling the Cush Gear
Assembling Rubber Bushes
Engine Test on Stand
Description of the Stand
Adjustment of Test Propeller
Fuel Consumption Test on the Stand
Normal Test
Replacement of Handlebars Sleeve
Replacement of Piaggio Medallion
Replacing Twistgrips, Beading of Engine Bonnet, Rubber Mat
Steering Column Inspection
Alignment of Frame
Painting
Jig or Frame Inspection
Replacement of Shield Protector
Fuel Consumption Test on Road
Premise
Preparing the Scooter
Road Test
Calculating Fuel Consumption
Fault Finding and Remedies
Hard Starting
Incorrect Running
Re-Assembly
Notice
Mainshaft Ball Bearing
Starter Assembly
Assembly of Starter Unit
Joining the Crankcase Halves
Timing the Engine
Assembly of Steering Column
Assembly of Handlebars and Saddle
Assembly of Speedometer
Before Starting Operation of the Scooter
Alphabetical Index
General Index
Advertisement
Quick Links
Download this manual
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Need help?
Do you have a question about the Vespa 150 and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for Douglas Vespa 150
Scooter Douglas Vespa Sprint Operation And Maintenance
(47 pages)
Scooter Douglas Vespa Sprint Operation And Maintenance
Motor scooter (48 pages)
Scooter Douglas Vespa Sprint Operation And Maintenance
Vestpa scooter (47 pages)
Scooter Douglas Vespa G.S. Service Manual
Series i/ ii 160 c.c. (79 pages)
Scooter Douglas Vespa G. S. Service Station Manual
(176 pages)
Scooter Douglas VESPA CLUBMAN Operation And Maintenance Manual
(40 pages)
Related Products for Douglas Vespa 150
Douglas Vespa Sprint
Douglas Vespa G.S.
Douglas VESPA CLUBMAN
Douglas 150
Table of Contents
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the Vespa 150 and is the answer not in the manual?
Questions and answers