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Triumph Trophy Service Manual
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Also See for Trophy
:
Handbook
(180 pages)
,
Handbook
(174 pages)
,
Alarm fitting and operating instructions
(4 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Asbestos
Safety Instructions
Tampering with Noise Control System Prohibited
References
Edges
Tightening Procedure
General Information
Ignition System Safety Precautions
Dangerous Substances
Engine Oils
Environmental Protection Precautions
Brakes
Jacking and Lifting
Precautions against Damage
Engine Coolant Precautions
Cleaning Components
Lubrication
Joints and Joint Faces
Gaskets, O-Rings
Liquid Gasket, Non-Permanent Locking Agent
Fitting a Split Pin
Circlips, Retaining Rings
Self Locking Nuts
Oil and Grease Seals
Fuel Handling Precautions
Petrol - Gasoline
Fuel Tank Removal
Chassis Repairs
Electrical Precautions
Battery Disconnecting
Grease for Electrical Connectors
Disciplines
Electrical Wires
Replacement Parts
Service Data
Service Tools and Garage Equipment
Special Service Tools
Full Specification Trophy 1200
Full Specification Trophy 900
Full Specification DAYTONA 1000
Full Specification DAYTONA 750
Full Specification DAYTONA 1200
Full Specification DAYTONA 900
Full Specification DAYTONA SUPER 3
Full Specification SPEED TRIPLE 900
Full Specification TRIDENT/SPRINT 900
Full Specification TRIDENT 750
Full Specification THUNDERBIRD SPORT 900
Full Specification THUNDERBIRD/ADVENTURER 900
Full Specification TIGER 900
Torque Wrench Settings
Routine Maintenance
Bodywork and Fuel Tank
Service Check Sheets
Periodic Maintenance Chart
Battery Removal/Refit
Battery Electrolyte Level Check
Battery Installation - All Models Except Thunderbird, Thunderbird Sport & Adventurer
Battery Installation, Thunderbird, Thunderbird Sport & Adventurer
Spark Plugs Removal
Spark Plugs Maintenance
Spark Plugs Installation
Camshaft Cover Removal
Camshaft Cover Installation
Valve Clearance Measurement
Valve Clearance Adjustment
Cam Lobe Point Away from Valves
Correct Clearance Specification
Tool in Position on Inlet Camshaft
Removing/Replacing the Shim
Exhaust Valve Clearance Adjustment Chart
Inlet Valve Clearance Adjustment Chart
Engine Oil Specification
Engine Oil Inspection (Not Thunderbird, Thunderbird Sport or Adventurer)
Engine Oil Level Inspection, Thunderbird, Thunderbird Sport & Adventurer
Engine Oil and Filter Removal
Engine Oil and Filter Installation
Cooling System
Coolant Level Inspection (Not Thunderbird, Thunderbird Sport or Adventurer)
Coolant Level Inspection - Thunderbird, Thunderbird Sport & Adventurer
Coolant Replacement
Drainage (All Models)
Filling (Not Thunderbird, Thunderbird Sport or Adventurer)
Radiator Hoses
Radiator and Cooling Fan
Nuts, Bolts, Fasteners - Check Security
Filling (Thunderbird, Thunderbird Sport & Adventurer)
Clutch Fluid Level Inspection
Clutch Fluid, Hose and Hydraulic Seals
Carburetor Synchronisation
Idle Speed Adjustment
Throttle Grip Inspection
Throttle Grip Adjustment
Choke Lever Inspection
Choke Lever Adjustment
Air Intake Assembly Removal (Not Thunderbird, Thunderbird Sport or Adventurer)
Air Intake Assembly Installation (Not Thunderbird, Thunderbird Sport or Adventurer)
Air Intake Assembly Removal (Thunderbird, Thunderbird Sport & Adventurer)
Air Intake Assembly Installation (Thunderbird, Thunderbird Sport & Adventurer)
Airbox Drain Pipe
Fuel System
Tyre Wear/Wheel Inspection
Minimum Recommended Tread Depth
Drive Chain Replacement
Drive Chain Slack Inspection
Drive Chain Slider (Tiger)
Chain Slack Adjustment (Eccentric Adjuster Method)
Chain Slack Adjustment (Adjustable Wheel Spindle Method)
Wheel Adjustment (Eccentric Adjuster Method)
Wheel Alignment (Adjustable Wheel Spindle Method)
Chain Lubrication
Chain Wear Inspection
Chain Lubrication Positions
Braking System Maintenance Safety Precautions
Disc Brake Fluid Level Inspection
Changing Brake Fluid, Brake Hoses and Hydraulic Seals
Brake Pads
Brake Wear Inspection
Brake Lights
Front Suspension
Steering Inspection
Steering Stem Bearing Lubrication
Front Fork Inspection
Wheel Bearings Inspection
Rear Suspension Inspection/Lubrication
Cylinder Head
Cylinder Head Exploded View
Cylinder Head Description
Cam Cover Removal
Cam Cover Installation
Cam Chain Tensioner Removal
Cam Chain Tensioner Installation
Camshaft Wheel Timing Marks
Camshafts Removal
Camshaft Identification
Camshaft Cap Numbering (4 Cylinder Illustrated)
Camshafts Installation
Camshaft Sprocket
Cam Chain Removal
Cam Chain Installation
Camshaft and Camshaft Cap Wear
Cylinder Head Remove/Refit
Cylinder Head Installation
Valves and Valve Stem Seals Removal from the Cylinder Head
Valves and Valve Stem Seals Installation
Valve to Valve Guide Clearance
Valve Guide
Valve Face Inspection
Valve Seat Diameter
Valve Seat Repair Operation
Checking Seat Width
Reducing Seat Width Using 30 Cutter
Reducing Seat Width Using a 60 Cutter
Clutch
Clutch Description
Bleeding the Clutch
Clutch Master Cylinder Removal
Clutch Master Cylinder Disassembly
Clutch Master Cylinder Inspection
Clutch Master Cylinder Assembly
Clutch Master Cylinder Installation
Clutch Slave Cylinder Removal
Clutch Slave Cylinder Disassembly
Clutch Slave Cylinder Inspection
Clutch Slave Cylinder Installation
Clutch Disassembly
Clutch Assembly
Friction Plate Inspection
Balancers
Balancers Exploded View
4 Cylinder Balancer Removal
4 Cylinder Balancer Inspection
4 Cylinder Balancer Installation
3 Cylinder Balancers Removal
3 Cylinder Balancers Inspection
3 Cylinder Balancers Installation
Crankshaft/Rods/Pistons
Crankshaft/Rods/Pistons Exploded View
Engine Removal/Refit
Disconnecting the Oil Cooler Pipes
Engine Installation
Crankcases Disassembly
3 Cylinder Upper Crankcase (WITHOUT Alternator Cover)
4 Cylinder Lower Crankcase (with Alternator Drive Cover)
4 Cylinder Lower Crankcase (WITHOUT Alternator Drive Cover)
3 Cylinder Lower Crankcase (Engines with Alternator Drive Cover)
Crankcases Assembly
3 Cylinder Lower Crankcase Screws
Selector Forks
Connecting Rods Removal
Connecting Rods Installation
Aligning the Connecting Rod
Crankshaft Removal
Crankshaft Installation
Connecting Rod Big End Bearing Selection/Crankpin Wear Check
Con Rod Big End Bearing/Crankpin Clearance
Crankpin Diameter
Big End Bearing Selection Chart
Crankshaft Main Bearing/Journal Wear
Crankshaft Main Bearing/Journal Wear Clearance
Crankshaft Main Journal Diameter
Crankshaft End Float
Pistons Disassembly
Piston Wear Check
Removing the Gudgeon Pin Circlip
Piston Rings/Ring Grooves
Piston Ring/Groove Clearance
Piston Ring Gap
Piston Ring End Gap Tolerances
Piston Assembly
Piston Ring Identification
Cylinder Wear
Cylinder Liners Removal
Cylinder Liners Installation
Left Hand Crankshaft Cover Thunderbird, Thunderbird Sport, Adventurer and All 4 Cylinder Engines
Cover Removal/Refit
Seal/Cover Renewal
Transmission
Exploded View Geartrain
Exploded View Auxiliary Gears
Exploded View Selectors
Exploded View Gear Pedal and Mechanism
Auxiliary Gears
Transmission Description
Engine Cranking
Oil and Water Pump Drives
Alternator Spindle and Sprag Clutch Removal
Alternator Drive Rubber Shock Absorbers
Alternator Spindle and Sprag Clutch Installation
Fitting the Alternator Shaft
Starter Motor Idler Gear Removal
Starter Motor Idler Gear Installation
Selector Drum Removal
Selector Drum and Neutral Indicator "Finger"
Selector Drum Inspection
Selector Drum Installation
Correct Gear Position at Maximum Extension
Detent Position 1St Gear
Detent Position Neutral
Input and Output Shaft Assemblies Removal
Input and Output Shaft Assemblies Installation
Input Shaft Disassembly
Input Shaft Assembly
Pressing on the Input Shaft Bearing
Output Shaft Disassembly
Output Shaft Assembly
3 Cylinder Oil Circuit
3 Cylinder Oil Circuit Description
4 Cylinder Oil Circuit
4 Cylinder Oil Circuit Description
Oil Cooler Removal
Oil Cooler Installation
Sump Removal
Sump Installation
Oil Pipe Removal
Oil Pipe Installation
Oil Pump and Gears Removal
Oil Pump Inspection
Oil Pump Installation
Oil Pressure Test
Low Oil Pressure Warning Light Switch Inspection
Fuel System/Exhaust
Fuel Tank - All Models Except Thunderbird, Thunderbird Sport, Adventurer & Tiger
Thunderbird, Thunderbird Sport & Adventurer Fuel Tank
Tiger Fuel Tank
Adventurer Exhaust System
Thunderbird Sport Exhaust System
Fuel System Description
Fuel Requirements
Oxygenated Gasoline
Exhaust System
Fuel Tank Installation
Positioning the Fuel Tank for Installation
Fuel Tank Removal: Tiger
Fuel Tank Installation: Tiger
Fuel Tank Removal: Thunderbird, Thunderbird Sport & Adventurer
Air Intake/Carburetor Removal - All Models Except Thunderbird, Thunderbird Sport & Adventurer
Air Intake/Carburetor Installation - All Models Except Thunderbird, Thunderbird Sport & Adventurer
Air Intake/Carburetor Removal - Thunderbird, Thunderbird Sport & Adventurer
Air Intake/Carburetor Installation - Thunderbird, Thunderbird Sport & Adventurer
Overhaul - Mikuni Carburetor Disassembly
Overhaul - Mikuni Carburetors Inspection
Overhaul - Mikuni Carburetor Assembly
Overhaul - Keihin Carburetor Disassembly
Overhaul - Keihin Carburetor Inspection
Overhaul - Keihin Carburetor Assembly
Fuel System Cleanliness Inspection
Fuel Tap (All Models Except Tiger, Adventurer, Thunderbird Sport & Thunderbird)
Fuel Float Level Measurement
Correct Fuel Height above Joint Face
Fuel Float Level Adjustment
Carburetor Setting
Carburetor Mixture Adjustment
Evaporative Loss System - US California Specification Models
Evaporative Loss System Layout
Evaporative Loss System Operation - Engine Switched off
Evaporative Loss System Operation - Engine Running
Cooling System Exploded View - All Models Except Thunderbird, Thunderbird Sport & Adventurer
Cooling System Exploded View - Thunderbird, Thunderbird Sport & Adventurer
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See also:
Handbook
Table of
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This manual is also suitable for:
Daytona
Daytona super 3
Sprint sport
Sprint executive
Tiger
Speed triple
...
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Thunderbird
Thunderbird sport
Adventurer
Trident
Sprint
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