Rheem 96V Series Installation Instructions Manual

4 position condensing two-stage, communicating gas furnaces w/ecm blower

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Installation instructions manual (124 pages)

Installation instructions manual (128 pages)

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Table Of Contents

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Table of Contents

Table of Contents
General Information
Furnace Components View
Receiving
Installation Checklist
Safety Information
Information about Efficiency and Indoor Air Quality
Location Requirements
Freeze Protection
Site Selection
Clearance - Accessibility
Unit Dimensions
Field Conversions
Condensate Pvc/Hose Options
Conversion and Installation Considerations
General Parts Required for Conversions
Field Conversions to Various Configurations
Upflow Vertical Vent
Upflow Left Vent
Downflow W/Right Vent (Non-Zero Clearance)
Down Flow Zero Clearance
Horizontal Right/Right Vent
Horizontal Right/Vertical Vent
Horizontal Left/Right Vent
Horizontal Left/Left Vent
Ducting
Upflow Installations
Downflow Installations
Horizontal Installation
Venting and Combustion Air Requirements
Overtemperature Safety Switches
Material Requirements
Piping Requirements
Joining Pipe and Fittings
Cementing Joints
PVC Cleaning-Primer and PVC Medium-Body Solvent Cement
Vent Pipe Sizing and Maximum Vent Lengths
Equivalent Vent Lengths
Polypropylene Vent Products
Duravent Brand Polypro and Polypro Flex Termination Components
Centrotherm Brand Eco Systems Termination Components
Termination Requirements
Non-Direct Vent
Confined and Unconfined Spaces
Using Indoor Air for Combustion
Using Outdoor Air for Combustion
Non-Direct Venting Terminations
Vertical Termination
Standard Horizontal Termination
Vent Penetrations for Non-Direct Vent Furnaces
Alternate Horizontal Termination
RXGY-G02 Side Wall Vent Termination
Typical Installation - Non-Direct Venting (Chart)
Vent Termination Clearances for Non-Direct Vent Installations
Direct Vent (2-Pipe) Installations
Standard Vertical Direct-Vent Termination
Direct Vent Vertical Termination Detail - Diagram
Standard Horizontal Direct-Vent Termination
Variant of Standard Horizontal Direct-Vent Termination
Alternate Horizontal Direct-Vent Termination
Variant of Alternate Horizontal Direct-Vent Termination
Optional Termination Angles for Option for Alt. Horiz. and Variant of Alt. Horiz. Direct-Vent Terminations (Options 4 &Amp; 5)
Options 6 & 7: Vertical or Horizontal Concentric Vent Termination
Concentric Terminations
Options 8 & 9: 2" & 3" Side Wall Vent Terminations
Vent Kit Installation Options
Typical Installation - Direct Vent
Direct Vent Termination Clearances
Multiventing of Direct-Vent Furnaces
Condensate Drain & Drain Neutralizer
Condensate Drain Locating Instructions
Gas Supply and Piping
Natural Gas and Propane (Liquefied Petroleum Gas/Lpg) Safety
Gas Piping
Downflow
Horizontal
Gas Pressure
Gas Valve
Natural Gas Pipe Capacity Table
LP Conversion
Orifice Installation
LP Gas Pipe Capacity Table
Typical LP Kit Contents
Setting Gas Pressure
Supply Gas Pressure Measurement
Electrical Wiring
Reversing the Eletrical Connection (Junction Box)
Door Switch Removal Instructions
Reversing Electrical Connection & Thermostat
Line Voltage Connections
Isolation Relay
Accessories
Field Installed Option Accessories
Electronic Air Cleaner
Humidifier, Filters
Natural Gas at High Altitutes
Natural Gas Orifice Selection Based on Heating Value and Elevation
LP Gas at High Altitudes
Alternate Method of Canadian High-Altitude Derate
Communicating Furnace Control
Start-Up and Sequence of Operations
To Start the Furnace
To Shut down the Furnace
Integrated Furnace Control
Electronic Air Cleaner and Humidifier Terminals
Humidification/Dehumidification
Communicating ECM Motor Communications (Control) Connection
Dipswitches; S1, S2 and S3
Integrated Furnace Control Dipswitches
Dipswitches Information
High Cool Selections
Low Cool Selections
Model Data Card & Dual Seven-Segment Display
Dual Seven-Segment Display
Dual Faults Displayed
Fault and Mode Codes and Fault Priorities List
Pushbutton
Fault History Display (FL)
Airflow Display (AF)
Fire Rate Display (Fr)
Cleaning Fault History
Extended Display Mode - Display Properties
Supply and Outdoor Air Temperature Sensor Inputs
Wiring of Supply Air (SA) and Outdoor Air (OAT) Temperature Sensors
Auxiliary Inputs
Thermostat Wiring Diagrams
Wiring a Furnace for Communications
Maximum Communicating Wire Lengths (E1, E2, R & C)
Wiring Diagram for a Fully Communicating System
Wiring Diagram for Non-Communicating Condensors and Heat-Pumps with Communicating Furnace and Thermostat
Systems with Legacy Thermostats
Wiring Diagram for a Legacy 1-Stage Thermostat with Autostaging
Wiring Diagram for a Legacy 2-Stage Thermostat
24Vac and Common Connections (E10/E11)
Fuse (P100/P101)
Timing Diagram and Field Adjustments
Adjusting or Checking Furnace Input
Field Adjustments
Setting Input Rate
Air Flow
Temperature Rise Check
Typical Furnace Name Plate
Maintenance
Note on Filters
Lubrication
System Operation Information
Advise the Customer
Annual Inspection
Diagnostics and Troubleshooting
Normal Operation Codes
Fault Codes
No Model Data
No Valid Model Data on Memory Card
Horsepower Conflict on Memory Card
One-Hour Lockout
Failed Ignition
Low Flame Sense
Flame Lost after Established
Flame Present with Gas Valve off
Main Limit Open
Halc Open
Line and Neutral Reversed or Poor Ground
Open Fuse
Over-Temperature Switch (Roll-Out) Open
Low Pressure Switch Closed, Inducer off
Low Pressure Switch Open, Inducer on High Speed
Low Pressure Switch Open, Inducer on Low Speed
High Pressure Switch Closed, Inducer off
High Pressure Switch Open, Inducer on High Speed
Water Circuit Open
Water Sensed
Blower Fault - Blower Can Still Run
Blower Fault - Motor Cannot Run
Blower Cutback
No Blower Communications
Internal Control Fault Detected
Remote Faults Reset Performed
Lockout and Replacing the Furnace Control
Five-Minute Lockout, One-Hour Lockout
Hard Lockout
Diagnosing Blower Motor Issues
Motor Power and Communications Issues (Fault Code "68")
Line Voltage and Low Voltage Connections to the Communicating Motor - Illustrations
Overspeed Operation (Code "66")
Internal Error - Motor Unable to Operate (Fault Code "61")
Internal Error - Motor Able to Operate (Fault Code "60")
2-Stage Furnace Troubleshooting Chart
2-Stage ECM Furnace Wiring Diagram

Quick Links

1 Venting and Combustion Air Requirements
2 Dipswitches; S1, S2 and S3
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Rheem 96V Series Installation Instructions Manual

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