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Manuals
Brands
Chrysler Manuals
Outboard Motor
75 H.P.
Service manual
Chrysler 75 H.P. Service Manual
Three and four cylinder outboard motors
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Table Of Contents
167
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167
Contents
Table of Contents
Bookmarks
Table of Contents
List of Effective Pages
Index
Introduction
Engine Specifications
Torque Specifications
Special Items
Standard Hardware
Tune-Up - Three Cylinder Engines
Mechanical
Checking Compression/Lower Unit Grease
Cylinder Head Bolt Torque
Electrical
Spark Plugs
Points
Removing Distributor/Distributor Cap
Timing Engine
Location Top Dead Center
Establishing 36 Gr. before Top Dead Center
Aligning Distributor Pulley Match Mark with Flywheel
Measuring Belt Deflection Using 008 Thick Feeler Gauge
Aligning 36 Gr. Mark on Flywheel with Timing Pointer
Connecting Lids of Test Light
Carburetor
Adjusting Neutral Interlock Switch Cam (Distributor/Shift Arm)
Synchronizing Throttle Shutters
Towershaft Positioned against Neutral Stop Arm
Adjusting Throttle Pick-Up
Adjusting Carburetor
Loosening Throttle Tie Bar Screw
Adjusting Point of Throttle Opening
Synchronizing Choke Shutters
Closing Choke Shutters
Breakerless Ignition
Timing
Locating Top Dead Center
Establishing 32 Gr. BTDC
Voltmeter
Timing Light
Adjusting Distributor Control Rod
Tune-Up - Four Cylinders Engines
Torquing Sequence
Connecting Leads of Test Light
Connection of Test Lead Wires
Connection of Test Light Lead Wires
Timing - Magnapower II Ignition System
Locating TDC
Adjusting Control Rod
Carburetor - WB Type
Removing/Installing Top Carburetor Complete (3 Cylinder Engines)
Removing Middle Carburetor Complete (3 Cylinder Engines)
Installing Middle Carburetor Complete (3 Cylinder Engines)
Removing/Installing Bottom Carburetor Complete (3 Cylinder Engines)
Disconnecting Throttle Link Assembly
Removing/Installing Top Carburetor Complete (4 Cylinder Engines)
Remove/Install Bottom Carburetor Complete (4 Cylinder Engines)
Removing/Installing Throttle Shaft and Shutter
Removing/Installing Choke Shaft and Shutter
Removing/Installing Fuel Bowl and Gasket
Removing/Insalling Mainfuel Jet
Removing Float/Groove Pin
Installing Float/Groove Pin
Removing/Installing Inlet Needle and Seat
Measuring Float Height
Carburetor - TC Type
Removing/Installing Top Carburetor Complete
Removing/Installing Bottom Carburetor Complete
Installing Shutter
Alternator
Flywheel Key/Lapping Flywheel
Removing Flywheel
Flywheel Puller
Installing Flywheel
Removing/Installing Stator
Electrical Components - Delta System
Removing/Installing Choke Solenoid
Removing/Installing Starter Relay
Removing Interlock Switch
Installing Interlock Switch
Removing/Installing Rectifier (Silicone Bridge and Selenium)
Rectifier with Wires Connected
Selenium Type Rectifier
Installing Rectifier (Selenium)
Removing/Installing Trip Regulator
Removing/Installing Circuit Breaker
Removing/Installing Terminal Block
Removing C-D Unit
Connecting Lead Wires to Terminal Block
Installing C-D Unit
Removing/Installing Ignition Coil
Removing Wiring Harness
Installing Wiring Harness
Removing/Installing Ignition Switch
Connections of Lead Wire to Switch
Electrical Components - Motorola System
Starter Relay
Removing Leads from Starter Relay
Removing/Installing Regulator - Rectifier
Location of Interlock Switch
Removing/Installing C-D Unit (404301-1,404301)
Removing/Installing C-D Unit (404301-2)
Removing C-D Unit Ignition Coil
Removing Lead from Distributor
Installing C-D Unit Ignition Coil
Connecting C-D Leads to Terminal Block
Connecting Circuit Breaker Leads
Removing/Installing Thermoswitch
Removing Timing Ring Retainer and C-D Module
Removing/Wiring Ignition Coils
Installing Timing Ring Retainer and C-D Module
Removing Alternator Stator Module
Connection Lead Wires to C-D Module
Adjusting Timing Ring Retainer
Installing Alternator Stator Module
Removing Capacitor Module
Checking Timing Ring Friction
Connecting Leads to Alternator Stator Module
Installing Capacitor Module
Removing/Installing Regulator-Rectifier Module
Connecting Capacitor Leads to C-D Module
Removing/Installing Trigger Module
Removing Timing Ring
Removing Trigger Assembly
Connecting Leads to Trigger Modules
Installing Timing Ring
Removing/Installing Wiring Harness
Removing Spark Control Link from Timing Ring Arm
Routing/Position of Wiring Harness
Removing/Installing Starter Motor Assembly (Type A/B)
Removing Retaining Ring
Installing Starter Motor Assembly (Type B)
Removing/Installing Head Assembly (Commutator End)
Removing Frame and Field Assembly
Installing Frame and Field Assembly
Removing Armature Brush Terminal Assembly
Installing Brush Plate
Retaining Brush in Holder
Removing/Installing Armature and Head Assembly (Drive End)
Installing Armature
Removing/Installing Breaker Point Set
Removing/Installing Distributor Belt
Removing/Installing Distributor Cap Assembly
Installing Lead Wires through Seal
Removing/Installing Distributor Pulley and Shaft
Checking Lead Wire Continuity
3/4-Cylinder Engines
Removing/Installing Distributor Bracket
Measuring Clearance between Housing and Bracket
Removing/Installing Distributor Housing
Removing Terminal Screw Post
Removing Distributor Control Rod Link Assembly
Distributor (Breakless)
Removing Preamplifier
Location of Leads
Removing Distributor Shaft
Installing Preamplifier
Removing Distributor Bracket
Removing Preamplifier Leads
Fuel System
Removing/Installing Sediment Bowl and Screen
Removing Fuel Pump Body, Gasket and Diaphragm
Types of Fuel Pumps
Installing Fuel Pump Body, Gasket and Diaphragm
Removing/Installing Fuel Pump Valve
Removing Fuel Pump Cover
Installing Fuel Pump Cover
Removing/Installing Pump Cover and Diaphragm
Removing Fuel Pump Body
Installing Fuel Pump Body
Removing/Installing Prime Bulb
Removing Puddle Drain Assembly
Position of Valves in Pump Body
Installing Puddle Drain Assembly
Proper Installation of Check Valve
Grar Housing
Removing/Installing Lower Unit
Removing/Installing Water Pump
Installing Driveshaft Seal
Removing/Installing Shift Rod (Lower)
Removing Gear Housing (Upper Assembly)
Centering Water Pump Body
Removing Shift Rod Seal
Installing Gear Housing (Upper Assembly)
Removing Driveshaft
Removing/Intsalling Bevel Pinion
Areas to Have Sealant
Tightening Retaining Nut
Removing/Installing Driveshaft and Bearing
Seating Gear Housing Bearings
Pressing Bearing off Driveshaft
Installing Driveshaft Bearing
Setting Proper Bevel Pinion/Bevel Gear (Rear Clearance)
Checking Gauge
Tightening Spacer Screws
Checking Tightness of Indicator Holder
Removing Propeller Shaft Bearing Cage Assembly
Removing Bearing Cup
Installing Seal Remover
Installing Propeller Shaft Bearing Cage Assembly
Removing Yoke, Clutch and Shift Pin
Pressing out Seal
Installing Bearing Cup
Installing Yoke, Clutch and Shift Pin
Removing
Installing Propeller Shaft Assembly
Removing Bevel Gear and Bearings
Removing/Installing Bevel Gear - Front and Bearing Cup
Installing Propeller Shaft Bearing
Removing/Installing Bearing Cup
Checking Propeller Shaft End Float
Removing/Installing Fhift Arm
Removing/Installing Gear Housing (Lower/Lower Complete)
Removing/Installing Exhaust Snout
Removing/Installing Gear Housing Complete
Removing/Installing Driveshaft Spline Seal
Location of Shift Rod Pin
Proprller Order of Assembly
Removing/Installing Gear Housing Cover
Removing Driveshaft and Gear Shift Rod Seals
Location of "O" Ring Seals
Installing Driveshaft and Gear Shift Rod Seals
Removing/Installing Gear Shift Rod Lower
Removing Anticorrosion Anode
Iunstalling Anticorrosion Anode
Removing/Installing Shaft Bearing Spool
Installing Puller
Removing/Installing Bevel Gear Rear and Bearing Cage
Removing/Installing Propeller Shaft
Bevel Gear Rear Assembly
Removing Clutch
Removing/Installing Bevel Gear Front
Removing/Installing Shift Arm
Removing Bevel Pinion Nut
Removing Shims
Removing/Installing Gear Shift Rod Coupling
Removing/Installing Gear Housing
Order of Shimming
Installing Master Shim
Torquing Pinion Nut
Position of Plug and Cradle
Reverse Gear Assembly
Installing Reverse Gear Assembly on Prop Shaft
Installing Prop Shaft Assembly
Installing Spool
Installing Dial Indicator Post
Position of Dial Indicator
Pressure Testing Gear Housing
Seating Forward Bearing
Checking End Float
Removing/Installong Leg Cover (Rear)
Removing/Installing Water Line (Upper)
Removing/Installing Motor Leg Assembly
Removing/Installing Support Plate
Engine Cover Latch Assembly
Removing/Installing Motor Leg Cover (Front)Removing/Installing Reverse Lock and Spring
Removing Hex Stop Nut
Driving out Spring Pin
Removing/Installing Clamp Screw and Handle
Removing/Installing Clamp Screw
Removing/Installing Stern Bracket (Port)
Removing Stern Bracket - Starboard and Pivot Bolt
Installing Stern Bracket - Starboard and Pivot Bolt
Removing/Installing Steering Tube
Removing Swivel Bracket Assembly and Kingpin
Installing Swivel Bracket Assembly and Kingpin
Driving out Kingpin
Removing/Installing Leg Cover (Rear)
Removing/Installing Motor Leg Cover (Front)
Removing/Installing Reverse Lock and Spring
Removing Shock Absorber
Installing Shock Absorber
Repositioning Retaining Ring
Removing/Installing Stern Bracket - Starboard and Pivot Bolt
Clamp Screw Assembly
Removing/Installing Swivel Bracket Assembly and Kingpin
Installing Steering Tube
Removing/Installing Cylinder Head Assembly
Removing/Installing Exhaust Port Cover, Plate and Gaskets
Removing/Installing N1 Cylinder Transfer Port Cover and Gasket
Removing N2 Cylinder Transfer Port Cover and Gasket
Installing N2 Cylinder Transfer Port Cover and Gasket
Removing/Installing N3 Cylinder Transfer Port Cover and Gasket
Removing/Installing Cylinder Drain Cover and Gasket
Removing Carburetor Adapter Flange and Reed Plate Assemblies
Installing Carburetor Adapter Flange and Reed Plate Assemblies
Removing/Installing Reed Plate Reeds
Carburetor Adapter Flange Screws
Removing/Installing Crankshaft Bearing Cage Assembly
Removing/Installing Towershaft
Removing/Installing By-Pass Cover, Valve and Spring
Removing/Installing Powerhead
Water By-Pass Components
Removing/Installing Short Block
Removing Crankshaft Assembly
Driving out Dowel Pins
Prying Crankcase Cover
Removing Rod Cap Screws
Removing Main Bearings
Installing Crankshaft Assembly
Prying Seal out of Bearing
Crank Pin Needle Bearing Cage
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70 h.p.
105 h.p.
115 h.p.
80 h.p.
120 h.p.
130h.p.
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135 h.p.
150 h.p.
85 h.p.
90 h.p.
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