Yamaha Waverunner FX 160 Manuals

Manuals and User Guides for Yamaha Waverunner FX 160. We have 2 Yamaha Waverunner FX 160 manuals available for free PDF download: Service Manual, Assembly Manual

Yamaha Waverunner FX 160 Service Manual

Yamaha Waverunner FX 160 Service Manual (774 pages)

Brand: Yamaha | Category: Bicycle | Size: 16.63 MB

Table of Contents

Important Information
6
How to Use this Manual
8
Symbols
10
Index
12
Table of Contents
14
General Information
14
Chapter 1

16
- Engine Serial Number
  16
- HULL IDENTIFICATION NUMBER (H.l.n.)
  16
Identification Numbers

16
- Jet Pump Unit Serial Number
  16
- PRIMARY L.D. NUMBER
  16
- Fire Prevention
  18
- Parts, Lubricants, and Sealants
  18
Safety While Working

18
- Self-Protection
  18
- Ventilation
  18
- Good Working Practices
  20
- Disassembly and Assembly
  22
Special Tools

24
- Measuring
  24
- Removal and Installation
  28
  - Specifications
    36
  - General Specifications
    38
Chapter 2

39
General Specifications

39
Maintenance Specifications

46
- Engine
  46
  - Specifications
    47
  - Hull and Hood
    52
  - Jet Pump Unit
    52
Specifications D'entretien

53
- Coque Et Capot
  53
- Pompe de Propulsion
  53
- Electricite
  55
- Specified Torques
  58
Couples de Serrage

59
- Tightening Torques
  58
- Motor
  61
- Rumpf und Haube
  69
Anzugsdrehmomente

73
- Elektrische Anlage
  73
  - General Torque
    74
  - Allgemeine Anzugsdrehmomente
    75
  - Pares de Apriete
    75
  - Cable and Hose Routing
    76
  - Periodic Inspection and Adjustment
    94
Chapter 3

96
Maintenance Interval Chart

96
- Periodic Service Control System
  100
- Steering Cable Inspection and Adjustment
  100
- Steering Master Inspection
  100
- Throttle Cable Inspection and Adjustment
  102
- QSTS Cable Inspection and Adjustment
  106
- Shift Cable Inspection and Adjustment
  110
- Trolling Speed Check and Adjustment
  112
- Fuel Line Inspection
  114
- Fuel System
  114
- Power Unit
  116
- Valve Clearance Adjustment
  116
- Water Separator Inspection
  116
  - Exhaust
    126
  - Intake
    126
  - Engine Oil Level Check
    130
  - Engine Oil Change — Using Oil Changer
    134
  - Air Filter Element Clean
    138
  - Spark Plug Inspection
    140
  - Battery Inspection
    146
  - Electrical
    146
  - Impeller Inspection
    152
  - Jet Pump Unit
    152
  - Water Inlet Strainer Inspection
    152
  - Bilge Pump
    154
  - Bilge Strainer Inspection
    154
  - Electric Bilge Pump Strainer Inspection
    154
  - Drain Plug Inspection
    156
  - General
    156
  - Lubrication Points
    156
Arrangement of the Throttle Body Components Couplers

166
Chapter 4

166
Fuel Tank and Fuel Pump Module

168
- Exploded Diagram
  168
- Removal and Installation Chart
  168
- Fuel Hose Disconnection
  174
- Fuel Pump Module Removal
  174
- Check Valve Inspection
  174
- Service Points
  174
  - Fuel Tank Inspection
    176
  - Rollover Valve Inspection
    176
  - Fuel Pump Module Installation
    178
  - Fuel Injection System
    180
Fuel Injection System

188
- Exploded Diagram
  188
- Removal and Installation Chart
  192
- Fuel Hose Disconnection
  198
- Hose Clamps Installation
  198
- Hose Clamps Removal
  198
- Service Points
  198
- Fuel Line Inspection
  200
- Fuel Hose Connection
  202
- Fuel Hose Installation (Replacing with New Fuel Hose)
  202
- Throttle Body Removal
  202
- Fuel Injector Inspection
  204
- Throttle Body Inspection
  204
  - Mesure
    205
  - Bypass Valve Motor Inspection
    206
  - Throttle Body Installation
    206
  - Throttle Bodies Synchronization
    208
    
    Fuel Pressure Measurement
    218
    
    Engine Unit Exploded Diagram
    228
  - Removal and Installation Chart
    228
  - Compression Pressure Measurement
    234
  - Service Points
    234
  - Engine Unit Removal
    238
  - Oil Filter Removal and Installation
    238
  - Spezialwerkzeuge
    239
  - Coupling Clearance Inspection
    240
  - Engine Mount Inspection
    240
  - Shim Removal
    240
    
    Exhaust Pipe 3 Exploded Diagram
    242
    
    Exhaust Pipes 1 and 2 Exploded Diagram
    248
    
    Exhaust Manifold Exploded Diagram
    252
  - Removal and Installation Chart
    252
  - Oil Tank Exploded Diagram
    256
  - Oil Tank Removal
    256
  - Removal and Installation Chart
    256
  - Service Points
    256
  - Oil Tank Removal
    268
  - Oil Strainer Inspection
    270
  - Oil Tank Installation
    270
  - Oil Pump Exploded Diagram
    276
  - Removal and Installation Chart
    276
  - Check Valve Inspection
    286
  - Oil Pump Inspection
    286
  - Service Points
    286
  - Oil Pump Installation
    288
  - Oil Strainer Inspection
    288
  - Reduction Drive Gear Exploded Diagram
    290
  - Removal and Installation Chart
    290
  - Bearing Removal
    298
  - Drive Coupling Removal
    298
  - Drive Shaft Removal
    298
  - Service Points
    298
  - Oil Pump Drive Shaft Inspection
    300
  - Bearing Installing
    302
  - Drive Coupling Installation
    306
  - Drive Shaft Installation
    306
  - Flywheel Magneto Removal
    308
  - Generator and Starter Motor Exploded Diagram
    308
  - Removal and Installation Chart
    308
  - Service Points
    308
  - Service Points
    310
    
    Flywheel Magneto Removal
    318
    
    Starter Clutch Inspection
    318
    
    Flywheel Magneto Installation
    322
    
    Camshafts Exploded Diagram
    324
    
    Camshaft Removal
    336
    
    Camshaft Inspection
    338
    
    Camshaft Sprockets Inspection
    342
    
    Timing Chain Tensioner Inspection
    342
    
    Camshaft Installation
    344
    
    Cylinder Head Exploded Diagram
    352
  - Cylinder Head Removal
    352
  - Removal and Installation Chart
    352
  - Service Points
    352
  - Cylinder Head Inspection
    356
  - Cylinder Head Removal
    356
  - Cylinder Head Installation
    358
  - Removal and Installation Chart
    362
  - Valves and Valve Springs Exploded Diagram
    362
  - Service Points
    366
  - Valve Removal
    366
  - Valve Inspection
    368
  - Valve Spring Inspection
    368
  - Valve Guide Inspection
    370
  - Valve Guide Replacement
    372
  - Valve Seat Inspection
    376
  - Valve Seat Reface
    378
  - Valve Installation
    382
  - Crankcase Exploded Diagram
    386
  - Removal and Installation Chart
    386
  - Crankcase Disassembly
    396
  - Service Points
    396
  - Crankcase Inspection
    398
  - Timing Chain Inspection
    398
  - Crankcase Assembly
    400
  - Connecting Rods and Pistons Exploded Diagram
    406
  - Removal and Installation Chart
    406
  - Connecting Rod and Piston Removal
    410
  - Service Points
    410
  - Cylinder and Piston Inspection
    412
  - Piston Ring Inspection
    414
  - Piston Pin Inspection
    418
  - Connecting Rod Inspection
    420
  - Connecting Rod and Piston Installation
    424
  - Crankshaft Exploded Diagram
    432
  - Crankshaft Inspection
    434
  - Crankshaft Removal
    434
  - Crankshaft Installation
    440
  - Thermostat Exploded Diagram
    442
  - Thermostat Inspection
    446
  - Thermostat Installation
    446
  - Cooling Water Hose Exploded Diagram
    448
  - Jet Pump Unit
    450
  - Intake Grate, Ride Plate, and Intake Duct Exploded Diagram
    454
  - Jet Pump Unit Exploded Diagram
    462
  - Reverse Gate Exploded Diagram
    464
  - Lever Installation
    470
  - Jet Thrust Nozzle and Nozzle Ring Exploded Diagram
    472
  - Impeller Duct and Impeller Housing 1 Exploded Diagram
    474
  - Impeller Shaft and Drive Shaft Exploded Diagram
    478
  - Transom Plate and Hoses Exploded Diagram
    492
  - Bilge Hose Inspection
    498
  - Cooling Water Hose Inspection
    498
  - Bearing Housing Exploded Diagram
    500
  - Driven Coupling Removal and Installation
    506
  - Intermediate Drive Shaft Removal
    506
  - Bearing, Intermediate Drive Shaft, and Grease Hose Inspection
    508
  - Driven Coupling Inspection
    508
  - Bearing Installation
    510
  - Oil Seal Installation
    510
  - Intermediate Housing Installation
    512
  - Electrical System
    514
  - Electrical Components
    522
  - Electrical Box Exploded Diagram
    524
  - Digital Tester
    538
  - Electrical Analysis Inspection
    538
  - Low Resistance Measurement
    540
  - Peak Voltage Measurement
    540
  - Peak Voltage Adapter
    542
  - Test Harness
    542
  - Ignition System Wiring Diagram
    544
  - Ignition Spark
    548
  - Ignition System Peak Voltage
    550
  - Engine Stop Switch
    556
  - Ignition Coil
    556
  - Engine Temperature Sensor
    558
  - Sensor Assembly
    558
  - Thermoswitch (Engine)
    560
  - Thermoswitch (Exhaust)
    560
  - Main and Fuel Pump Relay
    562
  - Throttle Position Sensor
    564
  - Cam Position Sensor
    566
  - Noise Filter
    568
  - Slant Detection Switch
    568
  - Fuel Control System Wiring Diagram
    570
  - Fuel Pump
    574
  - Fuel Sender
    574
  - Starting System Wiring Diagram
    578
  - Fuse
    580
  - Start Switch
    580
  - Wiring Connections
    580
  - Starter Relay
    582
  - Starter Motor Exploded Diagram
    584
  - Armature Inspection
    590
  - Brush Holder Inspection
    592
  - Starter Motor Front Cover Inspection
    592
  - Charging System Wiring Diagram
    594
  - Electric Bilge Pump Wiring Diagram
    598
  - Electric Bilge Pump
    600
  - Off Throttle Steering System Wiring Diagram
    602
  - Steering Switch
    604
  - Indication System Wiring Diagram
    606
  - Buzzer
    610
  - Multifunction Meter
    612
  - Oil Pressure Switch
    612
  - Display Function
    614
  - Speedometer Display
    616
  - Hour Meter Display
    618
  - Low Oil Pressure Warning Indicator
    618
  - Tachometer Display
    618
  - Voltage Meter Display
    618
  - Check the Engine Warning Indicator
    620
  - Overheat Warning Indicator
    620
  - Remote Control System Wiring Diagram
    622
  - Low-Rpm Mode Indicator
    624
  - Remote Control System
    624
  - Yamaha Security System Indicator
    624
  - Checking the Remote Control Transmitter
    626
  - Diagnostic Display
    626
  - Transmitter Registration
    630
  - Replacing of the Transmitter Battery
    632
  - Hull and Hood
    634
  - Handlebar Exploded Diagram
    638
  - Handlebar Assembly Installation
    648
  - Handlebar Inspection
    648
  - QSTS Grip Exploded Diagram
    652
  - QSTS Grip Inspection
    656
  - Steering Master Exploded Diagram
    658
  - Steering Master Components Inspection
    666
  - Remote Control Cables and Speed Sensor Lead Exploded Diagram
    668
  - Remote Control Cables Inspection
    674
  - Steering Cable (Jet Pump End) Installation
    674
  - Steering Cable Stopper Installation
    674
  - QSTS Cable (Jet Pump End) Installation
    676
  - QSTS Cable Stopper Installation
    676
  - Shift Cable (Jet Pump End) Installation
    676
  - Shift Cable Holder Installation
    678
  - Shift Cable Stopper Installation
    678
  - Front Hood Exploded Diagram
    680
  - Steering Console Cover Exploded Diagram
    688
  - Glove Compartment Assembly Installation
    700
  - Hoses Exploded Diagram
    702
  - Shift Lever Exploded Diagram
    706
  - Base Assembly
    712
  - Shift Lever
    712
  - Seats and Hand Grip Exploded Diagram
    714
  - Seat Lock Inspection
    720
  - Exhaust System Exploded Diagram
    722
  - Exhaust Component Parts Sub-Assembly
    728
  - Exhaust System Inspection
    728
  - Exhaust System Installation
    730
  - Deck and Hull Exploded Diagram
    732
  - Engine Mount Exploded Diagram
    736
  - Trouble Analysis
    738
  - Features
    740
  - Functions
    740
  - Introduction
    740
  - Hardware Requirements
    744
  - Connecting the Communication Cable to the Watercraft
    748
  - Operating
    748
  - Top View
    748
  - Trouble Analysis Chart
    750
  - Self-Diagnosis
    766
  - Wiring Diagram FX160, FX160 Cruiser
    769
  - FX160, FX160 Cruiser
    771

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Yamaha Waverunner FX 160 Assembly Manual

Yamaha Waverunner FX 160 Assembly Manual (56 pages)

WaveRunner

Brand: Yamaha | Category: Bicycle | Size: 1.1 MB

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