Yamaha 1986 XV1000 Manuals

Manuals and User Guides for Yamaha 1986 XV1000. We have 1 Yamaha 1986 XV1000 manual available for free PDF download: Service Manual

Yamaha 1986 XV1000 Service Manual (346 pages)

Brand: Yamaha | Category: Motorcycle | Size: 33.88 MB

How to Use this Manual
4
Particularly Important Information
4
Manual Format
4
Exploded Diagram
4
Illustrated Symbols
5
Index
6
General Information
7
Motorcycle Identification
9
Frame Serial Number
9
Engine Serial Number
9
All Replacement Parts
10
Gaskets, Oil Seals, and O-Rings
10
Lock Washers/Plates and Cotter Pins
10
Circlips
11
Special Tools
11
For Tune up
11
For Engine Service
12
For Shaft Drive Service
15
For Chassis Service
17
For Electrical Components
18
Periodic Inspection and Adjustments
19
Periodic Inspections and Adjustments
21
Periodic Maintenance/Lubrication Intervals
21
Brake Fluid Replacement
22
Engine Oil
22
Engine
23
Valve Clearance Adjustment
23
Measurement and Adjustment
23
Assembly
25
Crankcase Breather System Inspection
26
Intake Manifold Inspection
26
Exhaust System Inspection
26
Idle Speed Adjustment
27
Throttle Cable Adjustment
27
Carburetor Synchronization
27
Fuel Line Inspection
29
Fuel Filter Replacement
29
Engine Oil Level Inspection
29
Engine Oil Replacement
30
Oil Change (Without Filter Change)
30
Oil Change (with Filter Change)
31
Oil Pressure Inspection
33
Compression Pressure Measurement
33
Chassis
35
Air Filter Cleaning
35
Final Gear Oil Level Inspection
36
Final Gear Oil Replacement
36
Change Pedal Adjustment
37
Brake Fluid Level Inspection
38
Front and Rear Brake Pad Inspection
38
Front Brake Adjustment
39
Rear Brake Adjustment
39
Brake Pedal Height
39
Rear Brake Pedal Free Play
40
Clutch Adjustment
40
Free Play Adjustment
40
Cable Inspection and Lubrication
41
Brake and Change Pedals/Brake and Clutch Levers Lubrication
42
Centerstand and Sidestand Lubrication
42
Swingarm Lubrication
42
Wheel Bearings Check
42
Tires Check
43
Wheels Check
44
Steering Head Inspection
45
Steering Head Adjustment
45
Front Fork Oil Change
48
Front Fork Adjustment
50
Air Pressure Adjustment Steps
50
Rear Shock Absorber Adjustment
51
Spring Preload Adjustment Steps
51
Damping Adjustment Steps
51
Recommended Combinations of the Front Fork and the Rear Shock Absorber Settings
52
Electrical
53
Ignition Timing Check
53
Spark Plug Inspection
53
Battery Inspection
54
Brake Light Switch Adjustment
56
Headlight Bulb Replacement
56
Headlight Beam Adjustment
58
Fuse Inspection
58
Engine Overhaul
61
Preparation for Removal
63
Seat
64
Fuel Tank
64
Air Filter Case
65
Mixture Control Valve Case
65
Crankcase Breather Hose
65
Carburetor Cable and Hose
66
Ignition Coil Lead
66
Clutch Cable
67
AC Generator Lead, Sidestand Switch Lead and Pickup Coil Lead
67
Brake Switch, Ground Lead and Brake Pedal
68
Oil Level Switch Lead, Starter Motor Lead and Solenoid Lead
68
Exhaust Pipe and Muffler
69
Drive Shaft Rubber Boot
69
Engine Removal
69
Engine Disassembly
70
Engine Guards, Change Pedal and Sidestand
70
Ignition Coil and Engine Mounting Bracket
70
Carburetor
71
Oil Delivery Pipe
71
Cylinder Head and Cylinder
72
Rear Cylinder
72
Front Cylinder
73
Piston Pin and Piston
75
Oil Filter and Crankcase Covers
75
Stator Coil and Pickup Coil
77
Clutch Push Lever Assembly
78
Starter Drive Gear, Starter Clutch and Starter Motor
78
Timing Gear
79
Flywheel
79
Clutch and Primary Gear
80
Shifter
82
Oil Pump and Oil Pump Drive Sprocket
83
Crankcase
83
Middle Gear
85
Bearings and Oil Seals
86
Inspection and Repair
87
Cylinder Head Component Parts Removal
87
Cylinder Head
88
Valve, Valve Guide, Valve Seats, and Valve Spring
89
Valve Guide Replacement
90
Valve Seat
91
Valve Seat Recutting Steps Are Necessary if
92
Valve/Valve Seat Assembly Lapping
93
Relapping Steps
94
Valve Spring Measurement
94
Rocker Arm and Rocker Arm Shaft
95
Camshaft Bushing
96
Cylinder Head Component Parts Reassembly
97
Valve Installation
97
Rocker Arm, Rocker Arm Shaft and Camshaft Installation
98
Cam Chain Sprocket
99
Cam Chain Guides
99
Cam Chain Tensioner
99
Cylinder
100
Piston, Piston Ring, and Piston Pin
100
Piston Ring
101
Piston Ring Oversize
102
Piston Pin
102
Crankshaft and Connecting Rod
102
Crankshaft Bearings
102
Crankshaft Runout
103
Connecting Rod Bearing Clearance Measurement
103
Connecting Rod Bearing Selection
104
Oil Pump
105
Disassembly
105
Rotor Clearance Measurement
106
Primary Drive
106
Clutch Housing
107
Clutch Boss
107
Friction and Clutch Plates
108
Push Rod
108
Clutch Spring
108
Transmission
109
Shift Fork
109
Shift Cam
109
Main and Drive Axles
109
Starter Drive Component Parts
110
Engine Assembly and Adjustment
111
Left Side Crankcase
111
Right Side Crankcase
118
Oil Pump View
121
Shifter View
123
Primary Gear and Clutch
124
Timing Gear View
130
Rear Cylinder Timing Gear
131
Front Cylinder Timing Gear
132
Starter Motor, Starter Drive, and Crankcase Cover
134
Oil Filter
138
Piston, Cam Chain Guides, and Cylinder
139
Cylinder Head View
142
Cylinder Head and Camshaft Sprocket
143
Rear Cylinder Head
144
Front Cylinder Head
146
Remounting Engine
149

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Yamaha 1986 XV1000 Manuals

Yamaha 1986 XV1000 Service Manual (346 pages)

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