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Manuals
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Yamaha Manuals
Motorcycle
1986 XV1000
Service manual
Yamaha 1986 XV1000 Service Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
How to Use this Manual
Particularly Important Information
Manual Format
Exploded Diagram
Illustrated Symbols
Index
General Information
Motorcycle Identification
Frame Serial Number
Engine Serial Number
All Replacement Parts
Gaskets, Oil Seals, and O-Rings
Lock Washers/Plates and Cotter Pins
Circlips
Special Tools
For Tune up
For Engine Service
For Shaft Drive Service
For Chassis Service
For Electrical Components
Periodic Inspection and Adjustments
Periodic Inspections and Adjustments
Periodic Maintenance/Lubrication Intervals
Brake Fluid Replacement
Engine Oil
Engine
Valve Clearance Adjustment
Measurement and Adjustment
Assembly
Crankcase Breather System Inspection
Intake Manifold Inspection
Exhaust System Inspection
Idle Speed Adjustment
Throttle Cable Adjustment
Carburetor Synchronization
Fuel Line Inspection
Fuel Filter Replacement
Engine Oil Level Inspection
Engine Oil Replacement
Oil Change (Without Filter Change)
Oil Change (with Filter Change)
Oil Pressure Inspection
Compression Pressure Measurement
Chassis
Air Filter Cleaning
Final Gear Oil Level Inspection
Final Gear Oil Replacement
Change Pedal Adjustment
Brake Fluid Level Inspection
Front and Rear Brake Pad Inspection
Front Brake Adjustment
Rear Brake Adjustment
Brake Pedal Height
Rear Brake Pedal Free Play
Clutch Adjustment
Free Play Adjustment
Cable Inspection and Lubrication
Brake and Change Pedals/Brake and Clutch Levers Lubrication
Centerstand and Sidestand Lubrication
Swingarm Lubrication
Wheel Bearings Check
Tires Check
Wheels Check
Steering Head Inspection
Steering Head Adjustment
Front Fork Oil Change
Front Fork Adjustment
Air Pressure Adjustment Steps
Rear Shock Absorber Adjustment
Spring Preload Adjustment Steps
Damping Adjustment Steps
Recommended Combinations of the Front Fork and the Rear Shock Absorber Settings
Electrical
Ignition Timing Check
Spark Plug Inspection
Battery Inspection
Brake Light Switch Adjustment
Headlight Bulb Replacement
Headlight Beam Adjustment
Fuse Inspection
Engine Overhaul
Preparation for Removal
Seat
Fuel Tank
Air Filter Case
Mixture Control Valve Case
Crankcase Breather Hose
Carburetor Cable and Hose
Ignition Coil Lead
Clutch Cable
AC Generator Lead, Sidestand Switch Lead and Pickup Coil Lead
Brake Switch, Ground Lead and Brake Pedal
Oil Level Switch Lead, Starter Motor Lead and Solenoid Lead
Exhaust Pipe and Muffler
Drive Shaft Rubber Boot
Engine Removal
Engine Disassembly
Engine Guards, Change Pedal and Sidestand
Ignition Coil and Engine Mounting Bracket
Carburetor
Oil Delivery Pipe
Cylinder Head and Cylinder
Rear Cylinder
Front Cylinder
Piston Pin and Piston
Oil Filter and Crankcase Covers
Stator Coil and Pickup Coil
Clutch Push Lever Assembly
Starter Drive Gear, Starter Clutch and Starter Motor
Timing Gear
Flywheel
Clutch and Primary Gear
Shifter
Oil Pump and Oil Pump Drive Sprocket
Crankcase
Middle Gear
Bearings and Oil Seals
Inspection and Repair
Cylinder Head Component Parts Removal
Cylinder Head
Valve, Valve Guide, Valve Seats, and Valve Spring
Valve Guide Replacement
Valve Seat
Valve Seat Recutting Steps Are Necessary if
Valve/Valve Seat Assembly Lapping
Relapping Steps
Valve Spring Measurement
Rocker Arm and Rocker Arm Shaft
Camshaft Bushing
Cylinder Head Component Parts Reassembly
Valve Installation
Rocker Arm, Rocker Arm Shaft and Camshaft Installation
Cam Chain Sprocket
Cam Chain Guides
Cam Chain Tensioner
Cylinder
Piston, Piston Ring, and Piston Pin
Piston Ring
Piston Ring Oversize
Piston Pin
Crankshaft and Connecting Rod
Crankshaft Bearings
Crankshaft Runout
Connecting Rod Bearing Clearance Measurement
Connecting Rod Bearing Selection
Oil Pump
Disassembly
Rotor Clearance Measurement
Primary Drive
Clutch Housing
Clutch Boss
Friction and Clutch Plates
Push Rod
Clutch Spring
Transmission
Shift Fork
Shift Cam
Main and Drive Axles
Starter Drive Component Parts
Engine Assembly and Adjustment
Left Side Crankcase
Right Side Crankcase
Oil Pump View
Shifter View
Primary Gear and Clutch
Timing Gear View
Rear Cylinder Timing Gear
Front Cylinder Timing Gear
Starter Motor, Starter Drive, and Crankcase Cover
Oil Filter
Piston, Cam Chain Guides, and Cylinder
Cylinder Head View
Cylinder Head and Camshaft Sprocket
Rear Cylinder Head
Front Cylinder Head
Remounting Engine
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Quick Links
1
Exploded Diagram
2
Carburetor Synchronization
3
Electrical
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Table of Contents
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