WAGNER GM 5000EA Manuals

Manuals and User Guides for WAGNER GM 5000EA. We have 3 WAGNER GM 5000EA manuals available for free PDF download: Operating Manual, Translation Of The Original Operating Manual

WAGNER GM 5000EA Operating Manual (104 pages)

Electrostatic Air Spray Gun for manual operation for flat or round jet nozzles

Brand: WAGNER | Category: Paint Sprayer | Size: 5 MB

Table of Contents
3
1 About These Instructions

7
2 Correct Use

10
- Device Type
  10
- Type of Use
  10
- Use in an Explosion Hazard Area
  10
- Safety Parameters
  10
- Processible Working Materials
  11
- Reasonably Foreseeable Misuse
  12
- Residual Risks
  12
3 Identification

13
- Explosion Protection Identification Fm
  13
- Type Plate
  14
4 General Safety Instructions

15
5 Description

21
6 Assembly and Commissioning

34
- Training Assembly/Commissioning Staff
  34
- Storage Conditions
  34
- Installation Conditions
  34
- Transportation
  34
- Assembly and Installation
  35
- Typical Electrostatic Air Spraying System
  35
- Ventilation of the Spray Booth
  36
- Air Supply
  37
- Product Supply
  37
- Grounding
  38
- Preparation of Lacquer
  40
- Viscosity Conversion Table
  40
- Commissioning
  41
- Safety Instructions
  41
- Preparation for Commissioning
  41
- Gun Cables and Gun Cable Extensions
  42
- Verifying a Safe Operational Condition
  43
7 Operation

44
8 Cleaning and Maintenance

53
- Cleaning
  53
- Cleaning Staff
  53
- Safety Instructions
  53
- Cleaning and Flushing the Device
  55
- Maintenance
  57
- Maintenance Staff
  57
- Safety Instructions
  57
- Safety Checks
  58
- Product Hoses, Tubes and Couplings
  59
9 Trouble Shooting and Rectification

60
10 Repair Work

61
- Repair Staff
  61
- Safety Instructions
  61
- Dismantling of the Gun
  62
- Tools
  62
- Dismantling of the Spray Gun
  63
- Cleaning the Parts after Disassembly
  66
- Assembling the Spray Gun
  67
11 Function Test after the Repair

72
- Checking the High Voltage
  72
- Air Test
  74
- Product Pressure Test
  74
- Test of Spray Pattern
  74
12 Disposal

75
13 Accessories

76
- Valve Housing
  76
- Valve Tips
  76
- Round Spray Nozzles
  76
- AR 5000 Air Caps
  76
- AR 5000 Nozzles
  76
- Nozzle Set EARV
  77
- Flat Jet Nozzles
  77
- AF 5000 Air Caps
  77
- AF 5000 Nozzles
  78
- Hoses and Electric Cables
  79
- Standard Hose Sets and Components
  79
- Hose Sets for Low-Resistance Products
  81
- Spiral Hose (no FM Approval)
  84
- Gun Cables and Gun Cable Extensions
  84
- Air Regulation
  84
- Finger Trigger
  85
- Miscellaneous
  86
14 Spare Parts

87
- How Can Spare Parts be Ordered
  87
- GM 5000EA Spray Gun
  88
- Basic Version GM 5000EA
  88
- Spiral Hose for GM 5000EA
  90
- Finger Trigger for GM 5000EA
  92
- GM 5000EA Adapter
  94
- GM 5000EA Handle
  96
- Accessories Spare Parts Lists
  98
- AR 5000 Nozzle (D8)
  99
- AR 5000 Nozzle (D12)
  99
- Nozzle Set EARV 5000
  100
15 Warranty

101
- Important Notes Regarding Product Liability
  101

WAGNER GM 5000EA Translation Of The Original Operating Manual (84 pages)

Brand: WAGNER | Category: Paint Sprayer | Size: 3.98 MB

Table of Contents
3
1 General

6
2 Correct Use

8
- Device Type
  8
- Use in an Explosion Hazard Area
  8
- Safety Parameters
  8
- Processible Products
  9
- Reasonably Foreseeable Misuse
  10
- Residual Risks
  10
3 Identification

11
4 General Safety Instructions

13
- Safety Instructions for the Operator
  13
- Electrical Equipment
  13
- Staff Qualifications
  13
- Safe Work Environment
  13
- Safety Instructions for Staff
  13
- Safe Handling of WAGNER Spray Devices
  14
- Grounding the Device
  14
- Material Hoses
  15
- Cleaning
  15
- Handling Hazardous Liquids, Lacquers and Paints
  16
- Touching Hot Surfaces
  16
- Correct Use
  17
- Safety Information on Discharges
  17
- Use in an Explosion Hazard Area
  17
- Notes to German Regulations and Guidelines
  17
5 Description

19
- Functional Description
  19
- Design of the Spray Gun (Basic Version)
  19
- Functioning of the Spray Gun
  20
- Scope of Delivery
  22
- Technical Data
  23
- Spray Process
  24
- Air Atomizing Spray Process - Round Jet
  24
- Air Atomizing Spray Process - Flat Jet
  24
- Electrostatic Effect
  25
6 Commissioning and Operation

26
- Training Assembly/Commissioning Staff
  26
- Storage Conditions
  26
- Installation Conditions
  26
- Installation and Connection
  27
- Typical Electrostatic Air Spraying System
  27
- Ventilation of the Spray Booth
  28
- Air Supply
  29
- Product Supply
  29
- Grounding
  30
- Preparation of Lacquer
  32
- Viscosity Conversion Table
  32
- Wagner Electrostatic Air Spraying System
  33
- Pressure Settings for Round Jet Nozzles
  33
- Pressure Settings for Flat Jet Nozzles
  34
- Electrostatic and Atomization
  35
- Output Measuring
  35
- Commissioning
  36
- General Rules for Manipulation of the Spray Gun
  36
- Preparation for Starting up
  36
7 Operation

39
- Training the Operating Staff
  39
- Safety Instructions
  39
- Work
  40
- Filling with Working Product
  40
- Start-Up Spraying
  41
- Changing from Air Round Jet to Air Flat Jet
  42
- Cleaning of the Nozzle Parts
  42
- Changing the Valve Housing
  43
8 Cleaning and Maintenance

44
- Cleaning
  44
- Cleaning Staff
  44
- Safety Instructions
  44
- Cleaning and Decommissioning
  45
- Maintenance
  47
- Maintenance Staff
  47
- Safety Instructions
  47
- Disassembly of the Spray Gun
  48
- Tools
  48
- Disassembly of the Spray Gun
  49
- Cleaning the Parts after Disassembly
  52
- Assembly of the Spray Gun
  53
- Function Test after Assembly of the Gun
  57
- Test of the High-Voltage
  57
- Air Test
  58
- Product Pressure Test
  58
- Test of Spray Pattern
  59
- High Pressure Hoses
  60
9 Inspections

60
- Periodical Inspections
  60
10 Troubleshooting and Rectification

61
11 Product Disposal

62
12 Accessories

63
- Valve Seats / Valve Tips
  63
- Valve Seats
  63
- Valve Tips
  63
- Round Jet Nozzles
  64
- AR 5000 Air Caps
  64
- AR 5000 Nozzles
  64
- Flat Jet Nozzles
  64
- AF 5000 Air Caps
  64
- AF 5000 Nozzles
  65
- Hoses and Electric Cables
  66
- Standard Hose Sets and Components
  66
- Hose Sets for Low-Resistance Products
  68
- Gun Cables and Gun Cable Extensions
  70
- Reduction Fittings for High-Pressure Hoses
  70
- Miscellaneous
  71
13 Spare Parts

73
14 Warranty

82
- Important Notes Regarding Product Liability
  82
- Warranty Claim
  82

WAGNER GM 5000EA Operating Manual (72 pages)

Electrostatic Airspray gun for manual operation with fl at or round jet nozzles

Brand: WAGNER | Category: Paint Sprayer | Size: 3.76 MB

Table of Contents
3
1 About These Instructions

6
- Languages
  6
- Warnings, Notes and Symbols in These Instructions
  6
2 General Safety Instructions

7
3 Guarantee and Conformity Declarations

13
- Important Notes on Product Liability
  13
- Guarantee Claim
  13
- CE-Conformity
  14
4 Description

15
5 Start-Up and Operation

22
- Installation and Connection
  22
- Typical Electrostatic Air Spraying System
  22
- Ventilation of the Spray Booth
  23
- Air Supplies
  24
- Paint Supplies
  24
- Earthing
  25
- Preparation of Paints
  27
- Viscosity Conversion Table
  27
- Wagner Electrostatic Air Spraying System
  28
- Pressure Settings for Round Jet Nozzles
  28
- Pressure Settings for Fl at Jet Nozzles
  29
- Electrostatic and Atomization
  30
- Output Measured
  30
- Start-Up
  31
- General Rules for Making Adjustments to the Spray Gun
  31
- Preparation for Starting up
  31
- Working
  33
- Filling with Working Material
  33
- Start-Up for Spraying
  34
- Changing from Air-Round Jet to Air-Fl at Jet
  35
- Cleaning of the Nozzle Parts
  35
6 Maintenance

36
- Periodically Checks
  36
- Cleaning and Decommissioning
  36
- Dismantling of the Spray Gun
  38
- Cleaning the Parts after Disassembly
  41
- Assembling the Spray Gun
  42
- Function Test after Assembly of the Gun
  46
- Checking the High-Voltage
  46
- Air Tests
  47
- Material Pressure Test
  47
- Check Spray Pattern
  48
7 Trouble Shooting and Solution

49
8 Product Disposal

50
9 Accessories

50
- Valve Seats, Air/ Valve Tips, Air
  50
- Valve Seats
  50
- Valve Tips
  50
- Round Jet Nozzles
  51
- AR 5000 Air Caps
  51
- AR 5000 Nozzles
  51
- Flat Jet Nozzles
  51
- AF 5000 Air Caps
  51
- AF 5000 Nozzles
  52
- Hoses and Electrical Cables
  53
- Standard Hose Sets and Components
  53
- Hose Sets for Low Impedance Materials
  54
- Gun Cable and Gun Cable Extensions
  55
- Reduction Fi Ttings for High-Pressure Hoses
  55
- Miscellaneous
  56
10 Spare Parts

59

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WAGNER GM 5000EA Operating Manual (104 pages)

Table of Contents

1 About These Instructions

2 Correct Use

3 Identification

4 General Safety Instructions

5 Description

6 Assembly and Commissioning

7 Operation

8 Cleaning and Maintenance

9 Trouble Shooting and Rectification

10 Repair Work

11 Function Test after the Repair

12 Disposal

13 Accessories

14 Spare Parts

15 Warranty

WAGNER GM 5000EA Translation Of The Original Operating Manual (84 pages)

Table of Contents

1 General

2 Correct Use

3 Identification

4 General Safety Instructions

5 Description

6 Commissioning and Operation

7 Operation

8 Cleaning and Maintenance

9 Inspections

10 Troubleshooting and Rectification

11 Product Disposal

12 Accessories

13 Spare Parts

14 Warranty

WAGNER GM 5000EA Operating Manual (72 pages)

Table of Contents

1 About These Instructions

2 General Safety Instructions

3 Guarantee and Conformity Declarations

4 Description

5 Start-Up and Operation

6 Maintenance

7 Trouble Shooting and Solution

8 Product Disposal

9 Accessories

10 Spare Parts

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