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Vitocrossal 100 Series
Viessmann Vitocrossal 100 Series Manuals
Manuals and User Guides for Viessmann Vitocrossal 100 Series. We have
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Viessmann Vitocrossal 100 Series manual available for free PDF download: Service Instructions For Contractors
Viessmann Vitocrossal 100 Series Service Instructions For Contractors (140 pages)
Gas condensing boiler with MatriX cylinder burner, Open flue and room sealed operation 80 to 318 kW/240 to 636 kW
Brand:
Viessmann
| Category:
Boiler
| Size: 13.5 MB
Table of Contents
Safety Instructions
3
Table of Contents
4
1 Information Symbols
6
Intended Use
6
Information for Twin Boilers
7
2 Commissioning, Inspec-Steps - Commissioning, Inspection and Maintenance
8
Filling the Heating System and Checking the Supply of Ventilation Air
9
Checking the Power Supply
9
Changing the Language (if Required)
9
Setting the Time and Date (if Required)
10
Naming Heating Circuits
10
Checking the Gas Type
10
Removing the Front Panel
11
Function Sequence and Possible Faults
11
Testing the Static and Supply Pressure
12
Setting the Maximum Heating Output
13
Checking the Combustion Chamber Pressure Limiter
14
Removing the Burner and Checking the Burner Gasket
15
Checking the Burner Gauze Assembly and Thermal Insulation Block
18
Checking and Adjusting the Ignition and Ionisation Electrodes
21
Cleaning the Combustion Chamber and Heating Surfaces
21
Cleaning the Condensate Drain System
22
Cleaning the Neutralising System (if Installed)
23
Checking the Condensate Drain and Neutralising System (if Installed) for Obstructions and Leaks
24
Checking the Gaskets and Thermal Insulation Sections on the Boiler Side
25
Checking the Expansion Vessel and System Pressure
25
Checking the Water Quality
25
Checking the Mixer for Ease of Operation and Leaks
26
Checking All Connections on the Heating Water and DHW Sides for Leaks 24. Checking the Safety Valve Function 25. Installing the Burner
26
Checking the Firm Seating of Electrical Connections 27. Checking All Gas Equipment for Tightness at Operating Pressure
26
Checking the Combustion Quality
26
Checking the Ventilation Air Apertures in the Installation Room
27
Checking the External LPG Safety Valve (if Installed)
27
Matching the Control Unit to the Heating System
28
Adjusting Heating Curves
28
Connecting the Control Unit to the LON
29
Calling up and Resetting the "Service" Display
31
Mounting the Front Panel
31
Instructing the System User
32
Calling up Coding Level 1
33
General/Group "1
34
Boiler/Group "2
35
Dhw/Group "3
36
Solar/Group "4
36
Heating Circuit 1, Heating Circuit 2, Heating Circuit 3/Group "5
37
Calling up Coding Level 2
41
General/Group "1
41
Boiler/Group "2
46
Dhw/Group "3
47
Solar/Group "4
49
Heating Circuit 1, Heating Circuit 2, Heating Circuit 3/Group "5
53
5 Diagnosis and Service Service Level, Weather-Compensated Control Unit
59
Scans Diagnosis, Weather-Compensated Control Unit
59
Calling up Operating Data
59
Brief Scan
60
Testing Outputs (Relay Test)
61
Service Level, Constant Temperature Control Unit
61
Diagnosis, Constant Temperature Control Unit
61
Testing Outputs (Relay Test)
63
6 Troubleshooting Fault Display
64
Weather-Compensated Control Unit
64
Constant Temperature Control Unit
64
Fault Codes
65
7 Maintenance Checking the Outside Temperature Sensor
77
Checking the Cylinder Temperature Sensor
78
Checking the Boiler Water Temperature Sensor
78
Checking the Flue Gas Temperature Sensor
79
Checking the Fuse
80
Mixer Extension Kit
81
Checking the Vitotronic 200-H (Accessories)
82
8 Parts Lists Overview of Assemblies
83
Thermal Insulation Assembly
84
Twin Boiler Thermal Insulation Assembly
86
Boiler Assembly, Boilers up to 160 Kw
88
Boiler Assembly, Boilers from 200 to 318 Kw
90
Burner Assembly, Burners up to 80 Kw
92
Burner Assembly, Burners 120/160 Kw
94
Burner Assembly, Burners 200 to 318 Kw
96
Programming Unit Assembly
98
Control Unit Assembly
100
Miscellaneous
102
9 Function Description Weather-Compensated Control Unit
103
Heating Mode
103
DHW Heating
103
Boosting DHW Heating
103
Internal Extensions
104
Internal H1 Extension
104
Internal H2 Extension
105
External Extension (Accessories)
106
AM1 Extension
106
EA1 Extension
107
Control Functions
108
External Operating Program Changeover
108
External Blocking
109
External Demand
110
Screed Drying
110
Raising the Reduced Room Temperature
112
Reducing the Heat-Up Time
113
Assigning Heating Circuits to the Remote Control
114
Electronic Combustion Control Unit
115
10 Connection and Wiring Dia-Connection and Wiring Diagram
116
Gram up to 80 Kw
119
120 To 318 Kw
120
Main PCB up to 80 Kw
122
Main PCB 120 to 160 Kw
123
Main PCB 240 to 318 Kw
124
External Connection Diagram
125
11 Water Quality Requirements
126
12 Commissioning/Service
128
Reports Settings and Test Values
128
13 Specification Vitocrossal 100 Specification
130
Matrix Cylinder Burner Specification
132
14 Shutdown and Disposal Final Decommissioning and Disposal
133
15 Certificates Declaration of Conformity
134
Manufacturer's Certificate According to the 1St Bimschv [Germany]
135
16 Keyword Index
136
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