VESPA Vespa GTS 250 Manuals

VESPA Vespa GTS 250 Manuals

Manuals and User Guides for VESPA Vespa GTS 250. We have 2 VESPA Vespa GTS 250 manuals available for free PDF download: User Manual, Datasheet

Vespa Vespa GTS 250 User Manual

Vespa Vespa GTS 250 User Manual (511 pages)

Motor Scooter

Brand: Vespa | Category: Scooter | Size: 38.12 MB

Table of Contents

Safety
3
Table of Contents
5
Index
5
Vehicle

7
- Dashboard
  8
- Analogue Instrument Panel
  8
- Clock
  10
- Digital Lcd Display
  10
  - Setting the Total and Trip Odometers
    11
- Key Switch
  11
  - Locking the Steering Wheel
    11
  - Releasing the Steering Wheel
    12
- Switch Direction Indicators
  12
- Horn Button
  13
- Light Switch
  13
- Start-Up Button
  14
- Engine Stop Button
  14
- The Immobilizer System
  14
  - Keys
    15
  - Immobilizerdevice Enabled Indicator Led
    16
  - Operation
    17
  - Programming the Immobilizer System
    18
    
    Procedure Start - Red Key
    18
    
    Intermediate Step - Blu Key
    19
    
    Final Step - Red Key
    19
    
    Proper Programming Check
    19
- Accessing the Fuel Tank
  20
  - Opening the Saddle
    21
- Identification
  21
- Rear Top Box Opening
  22
Use

25
- Checks
  26
- Refuelling
  26
- Characteristic
  27
- Tyre Pressure
  29
- Shock Absorbers Adjustment
  30
- Running in
  31
- Starting up the Engine
  31
  - Precautions
    32
- Difficult Start up
  33
- Stopping the Engine
  33
- Stand
  34
- Automatic Transmission
  34
- Safe Driving
  35
- Rear Rack
  37
Maintenance

39
- Engine Oil Level Check
  40
- Engine Oil Top-Up
  40
- Engine Oil Change
  41
- Warning Light (Insufficient Oil Pressure)
  41
- Recommended Products
  42
- Hub Oil Level
  43
- Tyres
  45
- Spark Plug Dismantlement
  46
- Removing the Air Filter
  47
- Cooling Fluid Level
  48
- Oil for Air Filter Sponge
  48
- Checking the Brake Oil Level
  50
- Battery
  51
  - Use of a New Battery
    52
- Long Periods of Inactivity
  53
- Fuses
  54
- Protected Circuits: Front and Rear Side Lights, Dashboard Lighting
  57
- Front Light Group
  59
  - To Remove the Headlight Assembly
    59
  - Bulbs
    60
  - Electric Characteristic
    60
  - Headlight Adjustment
    61
- Front Direction Indicators
  61
- Rear Optical Unit
  62
- Rear Turn Indicators
  62
- Rear-View Mirrors
  63
- Front and Rear Disc Brake
  63
- Puncture
  64
- Periods of Inactivity
  65
- Cleaning the Vehicle
  65
  - Staring Failure
    67
  - Ignition Problem
    67
  - Lack of Compression
    68
  - High Consumption and Low Performance
    68
  - Insufficient Braking
    68
  - Insufficient Suspensions
    69
  - Irregular Automatic Transmission
    69
Technical Data

71
- Dimensions
  75
- Kit Equipment
  76
Spare Parts and Accessories

77
- Warnings
  78
- Programmed Maintenance
  81
- Scheduled Maintenance Table
  82
- Recommended Products Table
  83
- Table of Contents
  85
- Product View
  90
- Index of Topics
  91
- Characteristics
  93
- Safety Rules
  94
- Maintenance Rules
  94
- Vehicle Identification
  95
- Dimensions and Mass
  95
- Engine
  96
- Transmission
  96
- Capacities
  96
- Electrical System
  96
- Frame and Suspensions
  97
- Brakes
  97
- Wheels and Tyres
  97
- Tightening Torques
  98
- Overhaul Data
  100
- Assembly Clearances
  100
- Cylinder - Piston Assy
  101
- Crankcase - Crankshaft - Connecting Rod
  101
- Slot Packing System
  102
- Products
  104
- Tooling
  105
- Appropriate Tool
  106
- Maintenance Chart
  120
- Checking the Spark Advance
  122
- Spark Plug
  123
- Hub Oil
  124
- Check
  124
- Replacement
  125
- Air Filter
  125
- Engine Oil
  126
- Engine Oil Filter
  128
- Oil Pressure Warning Light
  128
- Oil Top up
  128
- Checking the Ignition Timing
  129
- Cooling System
  129
- Braking System
  130
- Level Check
  130
- Top-Up
  130
- Troubleshooting
  133
- Excessive Oil Consumption/Exhaust Smoke
  134
- Clutch Grabbing or Performing Inadequately
  134
- Brakes Overheating
  135
- Steering and Suspensions
  135
- Heavy Steering
  135
- Excessive Steering Play
  135
- Noisy Suspension
  136
- Suspension Oil Leakage
  136
- Front Side
  142
- Back Side
  147
- Conceptual Diagrams
  151
- Ignition
  151
- Headlights and Automatic Starter Section
  153
- Battery Recharge and Starting
  156
- Level Indicators and Enable Signals Section
  158
- Turn Signal Lights
  160
- Checks and Inspections
  162
- Immobiliser
  162
- Virgin Circuit
  165
- Diagnostic Codes
  166
- Diagnostic Code - 1 Flash
  167
- Diagnostic Code - 2 Flashes
  168
- Diagnostic Code - 3 Flashes
  168
- Battery Recharge Circuit
  168
- Stator Check
  168
- Recharge System Voltage Check
  169
- Turn Signals System Check
  170
- Sealed Battery
  173
- Battery Installation
  174
- Engine from Vehicle
  177
- Exhaust Assy. Removal
  178
- Removal of the Engine from the Vehicle
  179
- Transmission Cover
  186
- Air Duct
  186
- Removing the Driven Pulley Shaft Bearing
  187
- Refitting the Driven Pulley Shaft Bearing
  187
- Baffle Roller
  187
- Plastic Roller
  188
- Removing the Driven Pulley
  188
- Inspecting the Clutch Drum
  189
- Removing the Clutch
  190
- Inspecting the Clutch
  190
- Pin Retaining Collar
  191
- Removing the Driven Half-Pulley Bearing
  191
- Inspecting the Driven Fixed Half-Pulley
  192
- Inspecting the Driven Sliding Half-Pulley
  193
- Refitting the Driven Half-Pulley Bearing
  193
- Refitting the Driven Pulley
  194
- Inspecting the Clutch Spring
  195
- Refitting the Clutch
  195
- Drive-Belt
  197
- Removing the Driving Pulley
  197
- Inspecting the Rollers Case
  198
- Refitting the Driving Pulley
  199
- Refitting the Transmission Cover
  200
- End Gear
  200
- Removing the Hub Cover
  201
- Removing the Wheel Axle
  201
- Removing the Hub Bearings
  202
- Removing the Wheel Axle Bearings
  202
- Inspecting the Hub Shaft
  203
- Inspecting the Hub Cover
  203
- Refitting the Wheel Axle Bearing
  204
- Refitting the Hub Cover Bearings
  205
- Refitting the Hub Bearings
  206
- Refitting the Ub Cover
  206
- Flywheel Cover
  206
- Removing the Stator
  207
- Refitting the Stator
  208
- Refitting the Flywheel Cover
  208
- Flywheel and Starting
  208
- Removing the Starter Motor
  209
- Removing the Flywheel Magneto
  209
- Inspecting the Flywheel Components
  210
- Refitting the Free Wheel
  210
- Refitting the Flywheel Magneto
  211
- Refitting the Starter Motor
  212
- Cylinder Assy. and Timing System
  212
- Removing the Intake Manifold
  212
- Removing the Rocker-Arms Cover
  213
- Removing the Timing System Drive
  213
- Removing the Cam Shaft
  215
- Removing the Cylinder Head
  215
- Removing the Valves
  216
- Removing the Cylinder - Piston Assy.
  216
- Inspecting the Small End
  217
- Inspecting the Wrist Pin
  217
- Inspecting the Piston
  218
- Inspecting the Cylinder
  219
- Inspecting the Piston Rings
  219
- Removing the Piston
  220
- Choosing the Gasket
  220
- Refitting the Piston Rings
  222
- Refitting the Cylinder
  222
- Inspecting the Cylinder Head
  223
- Inspecting the Timing System Components
  223
- Inspecting the Valve Sealings
  224
- Inspecting the Valve Housings
  224
- Inspecting the Valves
  225
- Inspecting the Springs and Half-Cones
  227
- Refitting the Valves
  227
- Inspecting the Cam Shaft
  228
- Refitting the Head and Timing System Components
  229
- Refitting the Rocker-Arms Cover
  232
- Refitting the Intake Manifold
  232
- Crankcase - Crankshaft
  233
- Splitting the Crankcase Halves
  233
- Inspecting the Crankshaft Alignment
  235
- Inspecting the Crankcase Halves
  236
- Inspecting the Crankshaft Plain Bearings
  237
- Refitting the Crankcase Halves
  239
- Studs
  241
- Lubrication
  241
- Oil Pressure Check
  243
- Crankshaft Oil Seals
  243
- Refitting
  244
- Oil Pump
  245
- Removing the Oil Sump
  248
- Inspecting the By-Pass Valve
  249
- Refitting the Oil Sump
  249
- Injection
  251
- MIU Injection System
  252
- Troubleshooting Hints
  256
- Terminals Setup
  257
- EMS Circuit Diagram
  257
- Troubleshooting Procedure
  260
- Engine Does Not Start
  260
- Starting Difficulties
  261
- Engine Stops at Idle
  261
- Engine Does Not Rev down
  262
- Exhaust Backfires in Deceleration
  262
- Engine Revs Irregularly
  263
- Poor Performance at Full Throttle
  263
- Engine Knocking
  264
- Fuel Supply System
  264
- Removing the Butterfly Valve
  265
- Refitting the Butterfly Valve
  267
- Pump Supply Circuit
  267
- Circuit Leak Test
  274
- Fuel Filter Check
  275
- Inspecting the Injector Circuit
  276
- Inspecting the Injector Hydraulics
  283
- Components Location
  284
- Tachometer
  285
- HT Coil
  286
- Coolant Temperature Sensor
  293
- Zeroing the Throttle
  294
- Lambda Probe
  296
- Signal Check
  303
- Suspensions
  305
- Removing the Front Wheel
  306
- Front Wheel Hub Overhaul
  306
- Refitting the Front Wheel
  308
- Steering Column
  308
- Overhaul
  311
- Front Shock Absorber
  314
- Removing the Rear Wheel
  317
- Refitting the Rear Wheel
  317
- Swing-Arm
  317
- Shock Absorbers
  323
- Exhaust Bracket
  324
- Centre-Stand
  324
- Side Stand
  325
- Rear Brake Calliper
  328
- Front Brake Calliper
  330
- Rear Brake Disc
  332
- Disc Inspection
  333
- Front Brake Disc
  334
- Front Brake Pads
  335
- Rear Brake Pads
  337
- Fill
  338
- Rear - Combined
  338
- Brake Fluid Level Check
  339
- Front Brake Pump
  340
- System Bleed
  344
- Chassis
  347
- Seat
  348
- Rear Handlebar Cover
  350
- Instrument Panel
  350
- Front Handlebar Cover
  350
- Headlight Assy
  351
- Knee-Guard
  351
- Taillight Assy
  353
- Footrest
  353
- Side Fairings
  355
- Helmet Bay
  355
- Fuel Tank
  355
- Rear Central Cover
  356
- Front Mudguard
  356
- Radiator Fan
  357
- Front Central Cover
  358
- Pre-Delivery
  359
- Aesthetic Inspection
  360
- Tightening Torques Inspection
  360
- Levels Check
  361
- Road Test
  361
- Static Test
  362
- Functional Inspection
  362
- Time
  363
- Crankcase
  364
- Crankshaft
  365
- Cylinder Assy
  366
- Cylinder Head Assy
  367
- Rocker Arms Support Assy
  368
- Cylinder Head Cover
  368
- Oil Filter
  369
- Driven Pulley
  370
- Final Gear Assy
  372
- Driving Pulley
  373
- Starter Motor
  375
- Flywheel Magneto
  376
- Butterfly Valve
  377
- Exhaust Pipe
  378
- Air Cleaner
  379
- Frame
  380
- Footrests
  381
- Rear Cover
  382
- Underseat Compartment
  383
- Plate Holder
  384
- Mudguard
  385
- Radiator
  387
- Rear Shock-Absorber
  388
- Steering Column Bearings
  389
- Handlebar Covers
  390
- Handlebar Components
  391
- Locks
  395
- Turn Signal Lights
  396
- Front Wheel
  397
- Rear Wheel
  398
- Electric Devices
  399
- Transmissions
  400
- Front Suspension
  401
- Stickers
  403
- Abbreviations and Symbols - Colour
  411
- Alphanumeric Index
  413
- Table Index
  424
- Engine Assembly
  431
- Cylinder-Piston-Wrist Pin Unit
  435
- Head Unit - Valve
  436
- Rocker Levers Support Unit
  438
- Crancase Cover - Crankcase Cooling
  444
- Cooler Pump
  447
- Electric Starter
  449
- Flywheel Magneto Cover - Oil Filter
  451
- Reduction Unit
  452
- Throttle Body - Injector - Union Pipe
  453
- Silencer
  454
- Frame/Bodywork
  457
- Stands
  459
- Front Shield
  460
- Front Glove Compartment - Counter Shield
  462
- Central Cover - Rubber Mat
  465
- Side Cover - Spoiler
  467
- Wheel Huosing - Mudguard
  469
- Helmet Huosing
  471
- Rear Cover-Splash Guard
  472
- Plates - Emblems
  474
- Saddle - Tool Roll
  475
- Rear Carrier
  476
- Driving Mirrors
  477
- Sipply System
  481
- Handlebars Coverages
  484
- Meter Combination
  486
- Handlebars - Master Cil.
  487
- Swinging Arm
  489
- Fork/Steering Tube - Steering Bearing Unit
  491
- Rear Suspension - Damper/S
  494
- Brakes Pipes - Calipers
  498
- Selectors - Switches - Push Buttons
  501
- Front Headlamps - Turn Signal Lamps
  502
- Rear Headlamps - Turn Signal Lamps
  504
- Remote Control Switches - Battery - Horn
  505
- Voltage Regulators - Electronic Control Units - HT Coil
  506
- Main Cable Harness
  508

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VESPA Vespa GTS 250 Datasheet

VESPA Vespa GTS 250 Datasheet (1 page)

Brand: VESPA | Category: Scooter | Size: 0.1 MB

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