Toro ProCore 648 Manuals

Manuals and User Guides for Toro ProCore 648. We have 6 Toro ProCore 648 manuals available for free PDF download: Service Manual, Operator's Manual, Installation Instructions Manual, Installation Instructions

Toro ProCore 648 Service Manual (168 pages)

Brand: Toro | Category: Lawn Mower | Size: 8.42 MB

Table of Contents

7
- Chapter 1 - Safety
  
  10
- Chapter 5 - Electrical System
  
  10
  - Safety Instructions
    10
  - Before Operating
    10
  - While Operating
    10
  - Maintenance and Service
    11
  - Jacking Instructions
    12
  - Safety and Instruction Decals
    13
Product Records/Maintenance

15
- Chapter 2 - Product Records and Maintenance
  
  15
  - Maintenance
    15
  - Product Records
    15
  - Equivalents and Conversions
    16
    
    Product Records
    16
- Chapter 6 - Chassis
  
  17
  - Torque Specifications
    17
    
    Fastener Identification
    17
    
    Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
    18
    
    Standard Torque for Dry, Zinc Plated and
    19
    
    Conversion Factors
    20
    
    Other Torque Specifications
    20
Chapter 3 Kohler Engine

21
- Introduction
  22
- Chapter 7 - Coring Head
  
  23
  - Specifications
    23
  - Fuel Shutoff Valve
    24
  - General Information
    24
  - Adjust Choke Control
    25
    
    Adjust Engine Speed
    25
  - Adjustments
    25
  - Cooling System
    27
  - Service and Repairs
    27
  - Fuel System
    28
  - Exhaust System
    30
    
    Engine
    32
    
    Belt Tensioners
    36
Chapter 4 Hydraulic System

39
- Chapter 8 - Electrical Diagrams
  
  39
  - Hydraulic Flow Diagrams
    39
  - Hydraulic Schematic
    39
  - Hydro-Gear Bdp-10A/16A/21L Hydrostatic
    39
  - Pumps Service and Repair Manual
    39
    
    Specifications
    40
    
    Hydraulic Fitting Installation
    42
    
    Hydraulic Hoses
    42
    
    Check Hydraulic Fluid
    44
    
    Pushing/Pulling Machine
    44
    
    Relieving Hydraulic System Pressure
    44
    
    Hydraulic Schematic
    45
    
    Traction Circuit
    47
    
    Coring Head Raise/Lower Circuits
    48
    
    Hydraulic Pressure Test Kit
    50
    
    Hydraulic Tester (Pressure and Flow)
    50
    
    Special Tools
    50
    
    Hydraulic Test Fitting Kit
    51
    
    Wheel Hub Puller
    51
    
    Troubleshooting
    52
    
    Testing
    55
    
    Charge Pressure Test
    56
    
    Pressure Test
    59
    
    Traction (Piston) Pump (P1) Flow Test (Using Tester with Flow Meter and Pressure
    60
    
    Traction Circuit Relief Pressure Test
    62
    
    Check Hydraulic Lines and Hoses
    68
    
    General Precautions for Removing and Installing Hydraulic System Components
    68
    
    Service and Repairs
    68
    
    Flush Hydraulic System
    69
    
    Hydraulic Pump Drive Belt
    72
    
    Hydraulic System Start--Up
    72
    
    Hydraulic Pump Control Assembly
    74
    
    Hydraulic (Traction/Charge) Pump
    76
    
    Hydraulic (Traction/Charge) Pump Service
    76
    
    Wheel Motors
    80
    
    Wheel Motor Service
    82
    
    Hydraulic Lift Control Manifold
    84
    
    Hydraulic Lift Control Manifold Service
    86
    
    Lift Cylinder
    88
    
    Lift Cylinder Service
    90
    
    Hydraulic Reservoir
    92
  - Service and Repairs
    39
  - Special Tools
    39
  - Specifications
    39
  - Testing
    39
  - Troubleshooting
    39
Chapter 5 Electrical System

93
- Electrical Diagrams
  93
- Circuit Operation
  94
  - OK to Lower Circuit
    98
  - Electric Clutch Circuit
    98
- Special Tools
  99
- Troubleshooting
  100
  - Starting Problems
    100
  - General Run Problems
    101
  - Coring Head Operating Problems
    102
- Electrical System Quick Checks
  103
  - Battery Test (Open Circuit Test)
    103
  - Charging System Test
    103
- Component Testing
  105
  - Ignition Switch
    105
  - Engine Oil Pressure Indicator Light
    106
  - Hour Meter
    106
- Relays
  107
- Manual Raise/Lower Switch
  108
- Ground Follow Switch
  109
- Lift Reset Switch
  110
- Solenoid Valve Coil
  111
- Head Low and Head High Limit Switches
  112
- Fuses
  113
- Proximity Switches
  114
- Aerator Control Module
  116
- Electric Clutch
  118
- Diode Assemblies
  119
- Battery Care
  120
- Battery Storage
  120
- Service and Repairs
  120
- Battery Service
  121
- Electric Clutch
  124
- Solenoid Valve Coil
  126
Table of Contents

127
- Specifications
  128
- Special Tools
  129
- Service and Repairs
  130
  - Wheels
    130
  - Parking Brake
    132
  - Parking Brake Cable
    134
  - Steering Assembly
    136
  - Traction Control Cable
    138
Table of Contents

139
- General Information
  140
  - Coring Head Operation
    140
  - Coring Crankshaft
    140
  - Coring Head Service Latch
    141
  - Coring Head Adjustments
    141
- Service and Repairs
  142
  - Rotolink Dampers
    142
  - Stomper Arms
    144
  - Coring Crankshaft Bearing Housings
    146
  - Primary Drive Belt
    148
  - Secondary Drive Belt
    150
  - Coring Head Drive Jackshaft
    152
  - Coring Head Pivot (H-Frame)
    154
  - Electrical Schematic
    159
  - Start Engine
    160
  - Lower Coring Head
    161
  - Aerating (Level Ground Surface)
    162
  - Aerating (High Spot in Turf Encountered)
    163
  - Raise Coring Head
    165
  - Transport
    166
  - Wire Harness Drawing
    167
  - Wire Harness Diagram
    168

Toro ProCore 648 Operator's Manual (52 pages)

Brand: Toro | Category: Tiller | Size: 3.65 MB

Introduction
2
Table of Contents
3
Safety
4
Setup
10
Product Overview
16
- Controls
  16
- Specifications
  18
- Attachments/Accessories
  18
Operation
19
Maintenance
32
- Recommended Maintenance Schedule(S)
  32
  - Daily Maintenance Checklist
    33
- Premaintenance Procedures
  33
  - Jacking Instructions
    34
- Lubrication
  35
  - Checking the Coring Head Bearings
    35
- Engine Maintenance
  35
- Fuel System Maintenance
  38
  - Replacing the Fuel Filter
    38
  - Draining the Fuel Tank
    38
- Electrical System Maintenance
  39
  - Servicing the Battery
    39
  - Fuses
    40
- Drive System Maintenance
  41
  - Checking the Tire Pressure
    41
  - Adjusting the Traction Drive for Neutral
    41
- Belt Maintenance
  42
  - Adjusting the Pump Belt
    42
  - Inspecting the Belts
    42
- Controls System Maintenance
  43
  - Resetting the Ground Following System
    43
- Hydraulic System Maintenance
  43
- Aerator Maintenance
  45
  - Checking the Fastener Torque
    45
  - Adjusting the Side Shields
    45
  - Replacing the Turf Guards
    45
  - Adjusting Hole Spacing
    45
  - Coring Head Timing
    46
Storage
47
Troubleshooting
48
Schematics
50

Toro ProCore 648 Operator's Manual (52 pages)

Aerator

Brand: Toro | Category: Lawn and Garden Equipment | Size: 3.8 MB

Table of Contents
2
Introduction
3
Safety
3
- Safe Operating Practices
  3
  - Maintenance and Storage
    4
  - Slope Operation
    4
- Sound Pressure Level
  5
- Sound Power Level
  5
- Vibration Level
  5
- Safety and Instruction Decals
  5
Specifications
9
Accessory Chart
10
Setup
11
- Loose Parts Chart
  11
- Install the Rear Wheels
  12
- Install the Handle
  12
- Activate, Charge and Connect the Battery
  12
- Secure Rear Hood
  14
- Secure Belt Cover
  14
- Install Tine Holders, Turf Guards and Tines
  14
Before Operating
15
- Recommended Gasoline
  15
- Using Stabilizer/Conditioner
  15
- Filling the Fuel Tank
  16
- Check Engine Oil Level
  16
- Check Hydraulic System Fluid
  17
- Check the Tire Pressure
  18
Operation
19
- Controls
  19
- Starting and Stopping the Engine
  20
- The Safety Interlock System
  21
- Service Latches
  21
- Install Tine Holders, Turf Guards and Tines
  22
- Setting the Coring Depth
  23
- Manual Ground Following
  23
- Pushing/Pulling the Aerator by Hand
  24
- System Control Circuit Reset
  24
- Coring Head Stranded in Lowered Position
  24
- Transporting Aerator
  25
- Loading Aerator
  26
- Operating Tips
  26
- Using Line Marker
  27
- Adjusting Weight Transfer
  28
- Additional Weight
  28
- Aerator Control Module (ACM)
  28
Maintenance
30
- Recommended Maintenance Schedule
  30
- Daily Maintenance Checklist
  31
- Lubrication
  32
- Jacking Instructions
  32
- Servicing the Air Cleaner
  33
- Servicing the Engine Oil
  34
- Servicing the Spark Plug
  35
- Servicing the Fuel Filter
  36
- Servicing the Fuel Tank
  37
- Cleaning the Cooling Systems
  37
- Servicing the Hydraulic System
  37
- Re-Setting Ground Following System
  39
- Inspecting Belts
  39
- Side Shield Adjustment
  40
- Adjusting Pump Belt
  40
- Replacing the Turf Guards
  41
- Adjusting Hole Spacing
  41
- Check Torque of Coring Head Fasteners
  42
- Coring Head Timing
  42
- Servicing the Fuses
  42
- Servicing the Battery
  42
- Storing the Battery
  43
Troubleshooting
44
- Wiring Schematic
  47
- Hydraulic Schematic
  48
- Cleaning and Storage
  49
The Toro Aerator Commercial Products Warranty
52

Toro ProCore 648 Installation Instructions Manual (12 pages)

Tow-Behind Trailer, Aerator

Brand: Toro | Category: Lawn and Garden Equipment | Size: 0.48 MB

Toro ProCore 648 Installation Instructions (4 pages)

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Brand: Toro | Category: Lawn and Garden Equipment | Size: 0.17 MB

Toro ProCore 648 Installation Instructions (2 pages)

Brand: Toro | Category: Lawn and Garden Equipment | Size: 0.12 MB

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Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

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Chapter 1 - Safety

Chapter 5 - Electrical System

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Chapter 6 - Chassis

Chapter 3 Kohler Engine

Chapter 7 - Coring Head

Chapter 4 Hydraulic System

Chapter 8 - Electrical Diagrams

Chapter 5 Electrical System

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