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THRUSH AIRCRAFT S2R-T660 manual available for free PDF download: Maintenance Manual
THRUSH AIRCRAFT S2R-T660 Maintenance Manual (300 pages)
TURBO THRUSH
Brand:
THRUSH AIRCRAFT
| Category:
Aircrafts
| Size: 12.91 MB
Table of Contents
Section 1
8
General Information
2
Table of Contents
8
Section One
9
General Information
9
General Description
9
Principal Dimensions
9
General
9
Wing
10
Horizontal Stabilizer and Elevators
10
Vertical Stabilizer and Rudder
10
Areas
11
Supplier Furnished Component Manuals
11
Aircraft Structures
11
Fuselage
11
Center Section
12
Wing
12
Empennage
12
Cockpit
13
Aircraft Systems
13
Hydraulic Systems
13
Power Plant & Propeller
13
Fuel System
14
Landing Gear, Wheels & Brakes
15
Flight Controls
15
Instruments
15
Electrical System
16
Aircraft Weight & Balance
16
Figure 1-2
18
Section 2
19
Section Two
21
Ground Handling
21
Towing
21
Taxiing
21
Parking
21
Mooring
22
Jacking
22
Leveling
22
Cold Weather Operation
22
Cold Weather Maintenance Hints
23
Ground Emergency Procedures
23
Engine Fires
23
Electrical Fires
24
Ground Operation of Engine
24
Before Starting Engine
24
Starting Engine
25
Engine Operational Check
26
System and Component Servicing
26
Hydraulic System
27
Engine Oil System
27
Fuel System
31
Defueling
33
Induction System
34
Power Plant Internal Cleaning
34
Landing Gear, Wheels & Brakes
35
Tires
35
Brake Bleeding
35
Inspection
35
Inspection Check List
35
Inspection Chart
37
Engine Externals
39
Engine Oil System
40
Engine Fuel System
42
Ignition System
43
Pneumatic System
43
Airframe Fuel System
43
Main Landing Gear
44
Tail Gear
45
Fuselage Skins
46
Hopper
46
Wings
48
Fuselage Frame
48
Metal Empennage
50
Ailerons and Flaps
51
Cockpit
52
Electrical System
52
Airframe Maintenance
54
Thrush Aicraft Inc - T660 Turbo Thrush Aircraft Maintenance Manual
54
Servicing & Inspection
21
Corrosion Control
54
Battery Maintenance
55
Fuel Tank Repair
55
Hopper Repair
55
Windshield
55
Lubrication
56
Section 4
74
Air Cleaning System
75
Power Plant
75
Description and Operation
75
Engine Buildup
77
Engine Removal
79
Powerplant and Propeller
75
Engine Installation
83
Propeller
86
Description and Operation
86
Propeller and Beta Feedback Mechanism
86
Constant Speed Unit (Csu)
87
Propeller Overspeed Governor
91
Engine Power and Propeller Controls (Fcu)
91
Propeller Speed Select and Feathering Control
93
Propeller Settings
93
Propeller Maintenance
94
Propeller Removal
94
Propeller Installation
95
Constant Speed Unit (Csu) Removal
97
Constant Speed Unit (Csu) Installation
97
Propeller Csu High Rpm Adjustment
98
Propeller Overspeed Governor Removal
99
Propeller Overspeed Governor Installation
99
Engine Controls
99
Rigging Instructions
99
Airframe Control Linkages
99
Propeller Reversing Interconnect Linkage
99
Front Linkage
100
Rear Linkage
100
Condition Lever Linkage
102
Propeller Rigging
102
Engine Rigging Checks and Adjustments
103
Ground Idle Adjustments
103
Flight Idle Adjustments
103
Max Propeller Speed Check
104
Overspeed Governor Check (Prop Test)
104
Feathering Check
104
Reverse Max Power Check
104
Beta & Reverse Lockout
105
Fuel Shutoff Lockout
105
1600 RPM Np TORQUE SETTING
105
Engine Data Pertinent to Thrush Aircraft Inc Installation
108
Engine Limits
108
Propeller Data Pertinent to Thrush Aircraft Inc Installation
109
Section 5
119
General Description
120
Maintenance Precautions
121
Sub-Systems and Components
121
Fuel Quantity Indicating System
121
Fuel Quantity Indicator
122
Removal
122
Installation
122
Calibration
123
Auxiliary Electric Fuel Pump
124
Auxiliary Electric Fuel Pump Removal
124
Auxiliary Electric Fuel Pump Installation
124
Engine-Driven Fuel Pump
125
Fuel Filter
125
Optional: Fuel Flow
126
Fuel Line Maintenance
127
Sealing Compounds
127
Leak Sealing
128
Resealing after Complete Skin Removal
129
Troubleshooting
129
Fuel System Trouble Shooting Chart
130
Activating Hopper (Ferry) Fuel System
134
Operating Instructions for the P/N 60167 Ferry Fuel System
135
Section 6 Landing Gear, Wheels & Brakes
139
General Description
140
Landing Gear, Wheels and Brakes
140
Main Landing Gear Removal
140
Cleaning, Inspection and Repair of Main Gear
140
Tail Landing Gear
141
Spring Steel
141
Removal
141
Cleaning, Inspection and Repair of Tail Gear
141
Disassembly of Spindle Housing Assembly
142
Cleaning, Inspection and Repair of Tail Gear Spindle Housing Assembly
142
Installation
142
Tail Gear Rigging
143
Tail Wheel Removal and Disassembly
143
To Remove and Disassemble Tail Wheel/Tire, Proceed as Follows
143
Inspection of Tail Wheel Assembly
144
TAIL WHEEL REASSEMBLY and INSTALLATION (600-6 8Pr)
144
General Description
146
Main Wheel Removal and Disassembly
146
DIVIDED TYPE WHEEL (Cleveland)
146
Inspection of Main Wheel Assembly
147
Reassembly and Installation
148
Measuring Brake Lining Wear
149
Removal of Linings from Calipers
149
Replacement of Metallic Linings
149
Reassembly of Metallic Linings to Caliper
150
Brake Lining Conditioning Procedures
151
T660 Thrush Metallic Linings
151
Brake Removal and Disassembly
152
Brake Reassembly and Installation
153
Removal of Brake Master Cylinders
154
Disassembly and Repair
154
Installation
154
Brake Bleeding
154
Wheels and Brakes
146
Troubleshooting Chart
156
Section 7
164
Flight Controls
165
General Description
165
Maintenance of Flight Controls
165
Flight Control Systems
166
Control Stick
166
Removal of Bearings from Control Stick, Fork and Torque Tube
166
Ailerons
167
Aileron Removal
167
Aileron Installation
167
Aileron Rigging
167
Wing Flaps
168
Flap Jackscrew Removal
169
Flap Removal
169
Flap Installation
169
Flap Rigging
170
Rudder
170
Rudder Removal
170
Rudder Installation
171
Rudder Pedal Removal
171
Control Cables Removal
171
Control Cables Installation
171
Rudder Rigging
171
Rudder Electric Trim Tab
172
Electric Trim Actuator Replacement
172
Balance Cable Rigging
173
Elevators
173
Elevator Balance Spring
173
Elevator Removal
174
Elevator Installation
174
Elevator Rigging
174
Elevator Trim Tabs
175
Elevator Trim Tab Removal
175
Elevator Trim Tab Rigging
175
Empennage
176
Empennage Removal
176
Empennage Installation
176
Wing Removal
177
Center Section Removal
178
Center Section Installation
178
Wing Installation
178
Troubleshooting Chart
180
Aileron System
180
Flap System
181
Rudder System
182
Elevator Control System
184
Elevator Trim Control System
185
Section 8 Instruments
205
General Description
206
Instrument System Maintenance
206
Instruments
206
Flight Instruments
207
Inspection and Leakage Test
207
Maintenance
207
Pitot-Static System
207
Airspeed Indicator
209
Altimeter
209
Magnetic Compass
209
Bank Indicator
210
Magnetic Compass Compensation
210
Ammeter
211
Fuel Quantity Indicator
211
Miscellaneous Instruments
211
Power Plant Instruments
211
Voltmeter
211
Calibration of Remote Gauge
212
Hopper Quantity
212
Altimeter
215
Magnetic Compass
217
Engine Oil Pressure Gauge
218
Engine Fuel Pressure Gauge
220
Fuel Quantity Indicator
221
Tachometer
221
Engine Oil Temperature Gauge
223
Hopper Quantity System
224
Instrument Markings
229
Section 9
231
General Description
232
Hopper
233
Hopper Care
233
Hopper Repair
233
Hopper Gate Box Installation
234
Hopper Gate Box Removal
234
Dispersal Equipment
235
Hopper Adapter Box Installation
235
Hopper Adapter Box Removal
235
Section 10
243
General Description
244
Power Distribution
244
Battery and External Power
244
Battery Servicing
244
Servicing Battery Installed in Aircraft
246
Generator System
246
Diagrams
246
Battery Operation
246
Battery Removal
246
Battery Installation
247
Voltage Regulation
247
Voltage Regulator Removal
247
Voltage Regulator Installation
247
Starter - Generator Maintenance
248
Starter - Generator Removal
248
Starter-Generator Installation
249
Troubleshooting Chart
250
Battery System
250
Starter/Generator - Generator Phase
252
Starter/Generator - Starter Phase
254
Low Battery
254
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