THRUSH AIRCRAFT S2R-R1340 Manuals

Manuals and User Guides for THRUSH AIRCRAFT S2R-R1340. We have 1 THRUSH AIRCRAFT S2R-R1340 manual available for free PDF download: Maintenance Manual

THRUSH AIRCRAFT S2R-R1340 Maintenance Manual (227 pages)

SINGLE COCKPIT AND DUAL COCKPIT

Brand: THRUSH AIRCRAFT | Category: Aircrafts | Size: 9.08 MB

General Information

9
- Table of Contents
  9
- General Description
  
  10
  - Contact Information
    10
- Principal Dimensions
  
  10
  - General
    10
  - Weight & Balance
    10
  - Wing
    11
  - Horizontal Stabilizer and Elevators
    11
  - Vertical Stabilizer and Rudder
    11
  - Areas
    11
  - Supplier Furnished Component Manuals
    12
- Aircraft Structure
  
  12
  - Fuselage
    12
  - Wing
    12
  - Empennage
    13
  - Cockpit
    13
- Aircraft Systems
  
  13
  - Hydraulic Systems
    13
  - Power Plant & Propeller
    13
  - Fuel System
    13
  - Landing Gear, Wheels & Brakes
    14
  - Flight Controls
    14
  - Instruments
    15
  - Electrical System
    15
  - Aircraft Weight & Balance
    15
  - Figure 1-1: Aircraft 3-View
    16
  - Figure 1-2: Aircraft Stations
    17
Servicing & Inspection

19
- Servicing & Inspection
  
  21
  - Ground Handling
    21
    
    Jacking
    21
    
    Leveling
    21
    
    Mooring
    21
    
    Parking
    21
    
    Taxiing
    21
    
    Towing
    21
    
    Calculated Weight
    22
    
    Weighing
    22
    
    Weighing the Airplane
    23
- Cold Weather Operation
  
  23
  - Cold Weather Maintenance Hints
    24
- Ground Operation of Engine
  
  24
  - Exterior Pre-Start Check
    25
  - Pre-Start Checklist
    25
  - Cockpit Pre-Start Check
    25
  - Starting Engine
    25
  - Engine Operational Checks
    26
- Ground Emergency Procedures
  
  24
  - Engine Fires
    24
  - Electrical Fires
    24
- System and Component Servicing
  
  27
  - Hydraulic System
    27
  - Engine Oil System
    27
  - Engine Air Induction and Filter Cleaning
    28
  - Fuel System
    28
    
    Defueling
    30
  - Landing Gear, Wheels & Brakes
    30
    
    Mlg Shock Struts
    30
    
    Tires
    30
    
    Brake Bleeding
    31
  - Engine Depreservation
    31
    
    Engine Preservation Procedure
    31
- Inspection
  
  40
  - Inspection Check List
    40
    
    General Instructions
    40
    
    A: Propeller
    41
    
    B: Engine Externals
    41
    
    C: Engine Oil System
    42
    
    D: Engine Fuel System
    43
    
    E: Air Induction System
    43
    
    F: Airframe Fuel System
    44
    
    G: Ignition System
    45
    
    H: Main Landing Gear
    45
    
    J: Hydraulic System
    46
    
    K: Tail Gear
    46
    
    L: Fuselage Skins
    48
    
    M: Hopper
    48
    
    N: Wings
    48
    
    P: Fuselage Frame
    49
    
    Q: Control Systems
    50
    
    R: Empennage
    51
    
    S: Ailerons and Flaps
    51
    
    T: Cockpit
    52
    
    U: Electrical System
    52
  - Battery Maintenance
    53
- Airframe Maintenance
  
  53
  - Corrosion Control
    53
  - Windshield
    54
  - Hopper Repair
    54
  - Fuel Tank Repair
    54
- Lubrication
  
  56
Table of Contents

65
- General Description
  66
- Hydraulic System
  66
- Master Cylinder
  66
- Brake System Bleeding
  68
- Parking Brakes
  70
Power Plant and Propeller

71
- Ignition System
  
  73
- Powerplant General
  
  73
- Oil System
  
  79
  - Pressure Relief Valve
    80
  - Pressure Oil Strainer
    80
  - Installing Oil Strainer
    80
  - Pre-Oiling
    80
    
    Pre-Oiling (Optional)
    81
- Carburetor
  
  81
  - Carburetor Removal
    81
  - Carburetor Installation
    81
    
    Cleaning Fuel Strainer
    82
- Starter
  
  82
  - Starter Removal
    83
  - Starter Installation
    83
- Alternator
  
  83
  - Alternator Removal
    83
  - Alternator Installation
    83
- Fuel Pump
  
  83
  - Fuel Pump Removal
    83
  - Fuel Pump Installation
    83
- Propeller
  
  84
  - Propeller Removal
    84
  - Propeller Installation
    85
  - Propeller Governor
    88
    
    Propeller Governor Installation
    88
    
    Propeller Governor Removal
    88
  - Propeller Ground Test
    88
- Engine Change
  
  89
  - Engine Removal
    89
  - Engine Buildup
    90
  - Engine Installation
    91
  - Initial Engine Ground Run
    91
- Engine Controls
  
  92
  - Rigging
    92
- Engine Mount
  
  92
- Oil Cooler
  
  92
  - Oil Cooler Removal
    92
  - Oil Cooler Installation
    92
- Exhaust System
  
  93
  - Exhaust Ring Removal
    93
  - Exhaust Ring Installation
    94
- Engine Conditioning Hints
  
  94
  - Ignition
    94
Fuel System

109
- General Description
  110
- Maintenance Precautions
  111
- Fuel Sub-Systems and Components
  112
  - Fuel Quantity Indicator
    112
  - Fuel Quantity Transmitter
    112
  - Fuel Tank Vent System
    112
  - Fuel Quantity Indicating System Calibration
    113
  - Installation
    113
  - Removal
    113
  - Auxiliary Fuel Pump
    115
  - Auxiliary Fuel Pump Installation
    115
  - Auxiliary Fuel Pump Removal
    115
  - FUEL Strainer
    115
  - Fuel Strainer Service Instructions
    116
  - FUEL System MAINTENANCE and Repair
    116
- Figure 5-2: Fuel Vent System
  
  113
- Figure 5-3: R1340 Fuel Quantity Gauge
  
  115
  - Use of Fuel Proof Sealants
    116
    
    Leak Sealing
    118
- Figure 5-4: Proper Application of Fuel Proof Sealant
  
  118
  - Fuel Tank Pressure Check
    119
    
    Fuel Tank Set-Up
    119
    
    Required Equipment
    119
    
    Pressure Check Procedure
    120
    
    Pressure Check Set-Up
    120
  - Fuel System Troubleshooting
    121
- Table 5-2: Fuel System Trouble Shooting Chart
  
  124
  - Activating Hopper (Ferry) Fuel System
    124
    
    Operating Instructions for the P/N 60167 Ferry Fuel System
    124
Section 6

127
- Main Landing Gear
  
  128
  - Landing Gear, Wheels & Brakes
    128
  - Main Landing Gear Assembly
    128
    
    Cleaning, Inspection and Repair of Main Gear
    128
    
    Removal
    128
    
    Cleaning, Inspection and Repair of Shock Struts
    129
  - General Description
    129
    
    Main Wheel Removal and Disassembly
    129
    
    Inspection of Main Wheel Assembly
    131
    
    Main Wheel REASSEMBLY and INSTALLATION
    132
    
    Brake Removal and Disassembly
    133
    
    Brake Servicing
    134
    
    Measuring Brake Lining Wear
    134
    
    Removal of Brake Linings from Calipers
    134
    
    Replacement of Organic Linings
    134
    
    Brake Lining Conditioning Procedures
    136
    
    Non-Asbestos Organic Linings
    136
    
    Reassembly of Organic Linings to Caliper
    136
    
    Brake Reassembly and Installation
    137
    
    Brake Bleeding
    138
    
    Disassembly and Repair
    138
    
    Master Cylinder Installation
    138
    
    Removal of Brake Master Cylinders
    138
  - Main Wheels and Brakes
    129
- General Description
  
  128
- Tail Landing Gear
  
  138
  - Tail Gear Removal
    138
    
    Cleaning, Inspection and Repair of Tail Landing Gear
    139
    
    Tail Landing Gear INSTALLATION
    139
    
    Cleaning, Inspection and Repair of Tail Gear Spindle Housing Assembly
    141
    
    Disassembly of Spindle Housing Assembly
    141
    
    TAIL Landing GEAR RIGGING
    141
    
    Inspection of Tail Landing Gear Wheel Assembly
    142
    
    TAIL Gear WHEEL and Tire REMOVAL and DISASSEMBLY
    142
    
    TAIL Landing Gear WHEEL & Tire REASSEMBLY and INSTALLATION
    143
- Wheel and Brake Troubleshooting
  
  145
Flight Controls

147
- General Description
  
  149
- General Maintenance of Flight Controls
  
  149
- Aileron Control System
  
  150
  - Control Stick
    150
  - Control Stick, Fork and Torque Tube Removal
    150
  - Control Stick, Fork and Torque Tube Installation
    150
  - Aileron Control Linkage
    150
  - Aileron Rigging
    152
  - Aileron Servo Tabs
    153
  - Aileron
    153
  - Flap Jackscrew Removal
    154
  - Flap Removal
    155
  - Flap Installation
    155
  - Flap Rigging
    155
  - Rudder Removal
    156
  - Rudder Installation
    156
  - Rudder Pedal Removal
    156
  - Control Cables Removal
    156
  - Rudder Control Cables Installation
    157
  - Rudder Rigging
    158
  - Rudder Trim Tab
    158
  - Balance Cable Rigging
    158
- Elevators
  
  158
  - Elevator down Spring
    158
  - Elevator Removal
    158
  - Elevator Installation
    158
  - Elevator Rigging
    159
  - Elevator Trim Tabs
    160
  - Elevator Trim Tab Removal
    160
  - Elevator Trim Tab Rigging
    161
- Empennage
  
  161
  - Empennage Removal
    161
  - Empennage Installation
    161
  - Horizontal Stabilizer
    161
  - Vertical Stabilizer
    163
- Wings
  
  164
  - Wing Removal
    164
  - Wing Installation
    166
  - Wing Installation When the Wing Attach Angles Are Replaced
    170
  - Aileron System
    172
  - Flap System
    172
  - Rudder System
    173
  - Elevator System
    174
  - Elevator Trim System
    174
  - Flight Control Static Balance Limits
    175
Instruments

177
- Flight Instruments
  178
  - Pitot-Static System
    178
    
    Inspection and Leakage Test
    179
    
    Maintenance
    179
  - Altimeter
    181
  - Airspeed Indicator
    181
  - Magnetic Compass
    181
  - Magnetic Compass Compensation
    182
  - Turn Coordinator
    182
- General Description
  178
- Instrument System Maintenance
  178
- Power Plant Instruments
  183
  - Oil Temperature System
    183
  - Oil Pressure System
    183
  - Fuel Pressure System
    184
  - Manifold Pressure System
    184
  - Tachometer System
    184
  - Voltmeter
    185
  - Ammeter
    186
  - HOPPER QUANTITY (Optional Equip.)
    186
    
    Calibration of Hopper Quantity Gauge
    187
- Instrument Troubleshooting
  187
  - Airspeed Indicator
    188
  - Altimeter
    188
  - Magnetic Compass
    189
  - Engine Oil Pressure Gauge
    189
  - Engine Fuel Pressure Gauge
    190
  - Tachometer
    190
  - Fuel Quantity Indicator
    191
  - Engine Oil Temperature Gauge
    191
Dispersal Systems

195
- General Description
  
  196
- Dispersal Systems
  
  196
- Hopper
  
  196
  - Hopper Care
    196
  - Hopper Repair
    197
  - Hopper Gate Box Removal
    198
  - Hopper Gate Box Installation
    198
- Spray Dispersal System
  
  199
  - Dispersal System Maintenance
    199
- Agitator and Spreader
  
  200
Electrical System

203
- General Description
  
  204
- Power Distribution
  
  204
- Battery and External Power
  
  204
  - Battery Servicing
    204
  - Servicing Battery Installed in Aircraft
    205
  - Battery Operation
    205
  - Battery Removal
    205
  - Battery Installation
    205
- Alternator System
  
  206
  - Voltage Regulator Removal
    206
  - Voltage Regulator Installation
    206
- Table 10-1: Electrical Troubleshooting Chart
  
  210
- Battery System
  
  210
- Starter
  
  211

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THRUSH AIRCRAFT S2R-R1340 Manuals

THRUSH AIRCRAFT S2R-R1340 Maintenance Manual (227 pages)

Table of Contents

General Information

General Description

Principal Dimensions

Aircraft Structure

Aircraft Systems

Servicing & Inspection

Servicing & Inspection

Cold Weather Operation

Ground Operation of Engine

Ground Emergency Procedures

System and Component Servicing

Inspection

Airframe Maintenance

Lubrication

Table of Contents

Power Plant and Propeller

Ignition System

Powerplant General

Oil System

Carburetor

Starter

Alternator

Fuel Pump

Propeller

Engine Change

Engine Controls

Engine Mount

Oil Cooler

Exhaust System

Engine Conditioning Hints

Fuel System

Figure 5-2: Fuel Vent System

Figure 5-3: R1340 Fuel Quantity Gauge

Figure 5-4: Proper Application of Fuel Proof Sealant

Table 5-2: Fuel System Trouble Shooting Chart

Section 6

Main Landing Gear

General Description

Tail Landing Gear

Wheel and Brake Troubleshooting

Flight Controls

General Description

General Maintenance of Flight Controls

Aileron Control System

Elevators

Empennage

Wings

Instruments

Dispersal Systems

General Description

Dispersal Systems

Hopper

Spray Dispersal System

Agitator and Spreader

Electrical System

General Description

Power Distribution

Battery and External Power

Alternator System

Table 10-1: Electrical Troubleshooting Chart

Battery System

Starter

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