Terex GTH08E-11500 Manuals

Manuals and User Guides for Terex GTH08E-11500. We have 1 Terex GTH08E-11500 manual available for free PDF download: Service And Repair Manual

Terex GTH08E-11500 Service And Repair Manual (143 pages)

Brand: Terex | Category: Lifting Systems | Size: 9.22 MB

Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
13
Hydraulic Component Specifications
16
Manifold Component Specifications
16
Air Conditioner Refrigerant Specifications
16
DEF Storage Specifications
16
Machine Component Weights
17
Deutz TCD3.6 L4 Engine Specifications
18
Deutz TCD3.6 L4 T4F Engine Specifications
19
Perkins 1104D-E44TA Engine Specifications
20
Perkins 854E-E34TA Engine Specifications
21
Dana VDT12000 Transmission Specifications
22
Dana 212 Drive Axle
22
Hydraulic Hose and Fitting Torque Specifications
23
Torque Procedure
24
Repair Procedures
26
Introduction
26
Boom Components
28
Boom Proximity Switch
28
How to Test a Proximity Switch
28
How to Adjust the Boom Angle Proximity Switch
29
Boom
29
How to Replace the Boom Wear Pads
29
How to Remove the Lifting Fork Frame
30
How to Replace the Retraction Chain
30
How to Replace the Extension Chains
32
How to Remove the Boom
33
How to Disassemble the Boom
35
Boom Lift Cylinder
37
Boom Extension Cylinder
38
Fork Level Cylinder
38
Hydraulic Hoses
39
How to Adjust the Fork Level Cylinder And/Or Auxiliary Hose
39
How to Replace the Fork Level Cylinder And/Or Auxiliary Hoses
40
Operator's Compartment
42
Machine Controls
43
How to Remove the Steering Column
43
How to Remove the Steering Wheel
44
How to Remove the Steer Orbitral
44
How to Remove the Joystick - Models with Electronic Joystick
45
How to Remove the Brake Pedal Assembly
45
How to Remove the Gauge Cluster Assembly
46
Fuel and Hydraulic Tanks
47
Engines
49
How to Repair the Perkins 1104D-E44TA Engine
49
How to Repair the Perkins 854E-34TA Engine
49
How to Repair the Deutz TCD3.6 Engine
49
Engine Fault Codes
50
Transmission
51
Hydraulic Pump
52
How to Test the Function Pump
52
How to Remove the Function Pump
53
How to Install the Function Pump
54
How to Prime the Function Pump
54
How to Adjust the Function Pump Standby Pressure
55
How to Adjust the Function Pump Pressure Compensator
56
Manifolds
57
PVG Manifold
57
Secondary Function Manifold Components
58
Brake Manifold Components
60
Valve Adjustments - Secondary Function Manifold
61
How to Set the Steer System Pressure
61
How to Set the Parking Brake System Pressure
62
How to Set the Rear Lock-Up System Pressure
63
Valve Coils
64
Axle
66
Axles
66
Fault Codes
67
Introduction
67
Diagnostic Display
68
Deutz TCD3.6 Engine Fault Codes
69
Perkins 1104 Engine Fault Codes
93
Schematics
95
Introduction
95
Fuse Panel Layout
96
Deutz TCD3.6 T4F Module
97
Electrical Component & Wire Color Abbreviation Legend
98
Electrical Symbol Legend
102
Hydraulic Symbols Legend
103
Harness Map Legend
104
Electrical Schematics - Harness Maps
105
Harness Map - Control System Ground Electronic Joystick
106
Harness Map - Beacon, Proximity Alarm and 3Rd Gear Lockout
107
Harness Map - Deutz TCD3.6 Engine Battery Power and Ground
110
Harness Map - Perkins Engine Battery Power and Ground
111
Harness Map - Options Work Lights
114
Harness Map - Options Road Lights
115
Harness Map - Options Enclosed Cab with Heater
118
Harness Map - Options Enclosed Cab with HVAC
119
Electrical Schematics
121
Electrical Schematic [From GTH08E-11500 to 13228]
122
Electrical Schematic [From GTH08E-11500 to 13228]
123
Electrical Schematic [From GTH08E-13229]
126
Electrical Schematic [From GTH08E-13229]
127
Electrical Schematic, Option [From GTH08E-13229]
130
Electrical Schematic - Deutz T3 Eng Harness
131
Electrical Schematic - Deutz T4F Eng Harness
134
Electrical Schematic - Deutz T4F Eng Harness
135
Electrical Schematic - Deutz T4F Eng Harness
138
Hydraulic Schematics
139
Hydraulic Schematic [From GTH08E-11500 to 13228]
140
Hydraulic Schematic [From GTH08E-13229]
141

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Terex GTH08E-11500 Service And Repair Manual (143 pages)

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