Terex Genie Z13505-101 Manuals

Manuals and User Guides for Terex Genie Z13505-101. We have 1 Terex Genie Z13505-101 manual available for free PDF download: Service And Repair Manual

Genie Genie Z13505-101 Service And Repair Manual

Genie Genie Z13505-101 Service And Repair Manual (253 pages)

Brand: Genie | Category: Boom Lifts | Size: 8.14 MB

Table of Contents

October
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

31
- Introduction
  31
- About this Section
  32
Platform Controls

33
- Platform Circuit Board
  34
  - How to Remove the LED Circuit Board
    35
- Joysticks - How to Calibrate a Joystick
  35
Platform Components

44
- Platform
  44
- Platform Leveling Cylinder
  45
  - Specifications
    45
- October
  45
- Platform Rotator
  46
  - How to Bleed the Platform Rotator
    47
- Platform Level Sensor - How to Calibrate the Platform Level Sensor
  48
- Platform Overload System (if Equipped)
  49
- Platform Overload Recovery Message
  51
Jib Boom Components

52
Boom Components

68
Engines

96
- RPM Adjustment
  96
- Flex Plate
  96
  - How to Install the Flex Plate
    97
Ground Controls

98
- Bypass/Recovery Key Switch
  98
  - How to Use the Recovery Mode
    100
- Circuit Boards
  101
- Membrane Decal
  103
- Full Machine Calibration
  104
Display Module

105
Hydraulic Pumps

114
- Function Pump
  114
- Drive Pump
  117
  - How to Prime the Drive Pump
    118
Manifolds

120
- Function Manifold Components
  120
- Valve Adjustments - Function Manifold
  124
- Platform Manifold
  126
- Jib Boom Manifold
  128
- Flow Control Mainfold
  130
- Function Enable Valve
  131
- Turntable Rotation Manifold
  132
- Steer and Axle Manifold
  134
- Valve Adjustments - Steer and Axle Manifold
  138
- Traction Manifold Components
  140
- Valve Adjustments - Traction Manifold
  144
- Drive Oil Diverter Manifold Components (Welder Option)
  145
- Valve Coils
  146
Turntable Rotation Components

148
- Turntable Rotation Assembly
  148
  - How to Adjust the Turntable Rotation Gear Backlash
    149
- Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
  150
Axle Components

153
- Steer Sensors
  153
  - How to Calibrate a Replacement Steer Sensor
    155
  - How to Calibrate All Steer Sensors
    156
  - October
    156
- Steer Cylinders
  158
- Axle Extension Cylinders
  159
- Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
  160
Fault Codes

163
- Introduction
  163
- Section 4 Fault Codes
  163
- Control System Fault Codes
  164
- Fault Matrix
  181
Deutz TD 2.9 L4 Engine Fault Codes

182
Perkins 854F-34T Engine Fault Code

197
Schematics

205
- Introduction
  205
- Section 5 Schematics
  205
- Wire Circuit Legend
  206
- Wire Color Legend
  210
- Limit Switches and Angle Sensors
  215
- Circuit Connector Legend
  219
- Drive Chassis and Platform Controller Pin Legend
  222
- Safety Controller Pin Legend
  223
- Turntable Controller Pin Legend
  224
- Telematics Connector Pin Legend
  225
- Engine Relay and Fuse Panel Legend - Deutz Td2011L04I
  226
- Engine Relay and Fuse Panel Legend - Deutz TD2.9
  227
- Engine Relay and Fuse Panel Legend - Perkins 1104D-44T
  228
- Engine Relay and Fuse Panel Legend - Perkins 854F-34T
  229
- Electrical Symbols Legend
  230
- Hydraulic Symbols Legend
  231
- Perkins 1104D Engine Electrical Schematic
  234
- Perkins 854F-34T Engine Electrical Schematic
  236
- Perkins 854F-34T Engine Harness
  237
- Deutz TD2.9 Engine Electrical Schematic
  240
- Deutz TD2.9 Engine Harness
  241
- Hydraulic Generator (Welder Option)
  244
- Generator Wiring Schematic
  245
- Hydraulic Schematic (to SN ZX13516H-2804)
  248
- Hydraulic Schematic (from SN ZX13516H-2805)
  249
- Electrical Schematic
  251
- Electrical Schematic
  252

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