Sym Wolf Classic 125R Manuals

Manuals and User Guides for Sym Wolf Classic 125R. We have 1 Sym Wolf Classic 125R manual available for free PDF download: Service Manual

Sym Wolf Classic 125R Service Manual

Sym Wolf Classic 125R Service Manual (231 pages)

Brand: Sym | Category: Motorcycle | Size: 32.91 MB

Table of Contents

Table of Contents

4
- General Information
  3
  - Table of Contents
    4
  - General Safety
    7
  - Service Precautions
    8
  - Specifications
    14
  - Torque Values
    16
  - Trouble Diagnosis
    18
  - Lubrication Points
    24
2. Maintenance Information

26
- Maintenance Information
  26
  - Periodical Maintenance Schedule
    27
  - Lubrication System
    28
  - Fuel System
    30
  - Air Filter
    31
  - Throttle Operation
    31
  - PCV System
    32
  - Valve Clearance Adjustment
    32
  - Idle Adjustment
    34
  - Ignition System
    35
  - Ignition Timing
    35
  - Spark Plug
    35
  - Cylinder Compression Test
    36
  - Cam Chain Adjustment
    36
  - Clutch Adjustment
    37
  - Drive Chain Adjustment
    38
  - Steering Mechanism
    39
  - Suspension System
    40
  - Disk Brake System
    41
  - Drum Brake System
    43
  - Tire
    44
  - Battery
    45
  - Headlight Adjustment
    46
  - Brake Switch
    46
  - Nuts, Bolts Tightness
    46
  - Special Tools
    47
3. Fuel System

50
- Precautions in Operation
  51
- Troubleshooting
  52
- Carburetor Removal
  53
- Float Chamber/ Jet Set
  55
- Throttle Valve
  55
- Carburetor Installation
  57
- Air Cut-Off Valve
  58
- Idle Speed Adjustment
  59
- Fuel Tank
  60
- Air Cleaner
  62
4 、 Lubrication / Clutch / Transmission

64
- Lubrication / Clutch / Transmission
  64
  - Mechanism Diagram-Clutch / Transmission
    65
  - Troubleshooting
    67
  - Engine Oil
    68
  - Engine Oil Strainer Cleaning
    68
  - Oil Pump Removal / Inspection
    69
  - Oil Pump Assembly / Installation
    72
  - Clutch Disassembly
    75
  - Clutch Inspection
    76
  - Clutch Installation
    77
  - Gear Shift Linkage Mechanism
    79
- AC Generator / Starter Clutch
  82
- Engine Removal
  90
7. Cylinder Head / Valve

98
- Cylinder Head / Valve
  98
  - Precautions in Operation
    99
  - Troubleshooting
    100
  - Cylinder Head
    101
  - Camshaft
    103
  - Valve Rocker Arm
    103
  - Valve
    104
  - Valve Seat Inspection and Refacing
    108
  - Cylinder Head Assembly
    111
  - Cylinder Head Installation
    112
  - Valve Clearance Adjustment
    114
8. Cylinder / Piston

116
- Cylinder / Piston
  116
  - Precautions in Operation
    117
  - Troubleshooting
    117
  - Cylinder Removal / Inspection
    118
  - Piston Removal/ Inspection
    120
  - Piston Rings Installation
    123
  - Piston Installation
    124
  - Cylinder Installation
    125
9. Crankshaft / Crankcase / Transmission / Kick Starter

126
- Precautions in Operation
  128
- Troubleshooting
  129
- Crankcase Disassembly
  130
- Crankshaft Inspection
  131
- Transmission Disassembly
  132
- Transmission Inspection
  133
- Kick Starter Disassembly
  135
- Crankcase Inspection
  136
- Crankcase Assembly
  137
10. Brake System

142
- Brake System
  142
  - Mechanism Diagram-Drum Brake
    143
  - Precautions in Operation
    144
  - Troubleshooting
    145
  - Disk Brake System Inspection
    146
  - Brake Caliper
    148
  - Brake Disk
    150
  - Brake Master Cylinder
    150
  - Brake Drum
    153
  - Brake Shoe
    153
  - Brake Panel
    154
11. Steering / Front Wheel / Front Fork

156
- Steering / Front Wheel / Front Fork
  156
  - Precautions in Operation
    157
  - Troubleshooting
    158
  - Headlight
    159
  - Meter
    160
  - Steering Handlebar
    162
  - Front Wheel
    166
  - Front Fork
    170
  - Steering Stem
    175
12. Rear Wheel / Rear Cushion / Swingarm

178
- Rear Wheel / Rear Cushion / Swingarm
  178
  - Precautions in Operation
    179
  - Rear Wheel
    180
  - Drive Chain / Sprocket / Flange 12-8 Rear Cushion
    186
  - Swingarm
    191
    
    Rear Brake Pedal
    193
13. Electrical System

194
- Electrical System
  194
- Precautions in Operation
  195
- Technical Specification
  196
- Troubleshooting
  197
- Charging System
  198
- Ignition System
  204
- Starting System
  207
- Light System
  209
- Switch / Horn
  215
- Emission Control System
  220
- Wiring Diagram
  230

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