Porsche 2016 911 GT3 Cup 991 Manuals

Manuals and User Guides for Porsche 2016 911 GT3 Cup 991. We have 1 Porsche 2016 911 GT3 Cup 991 manual available for free PDF download: Technical Manual

Porsche 2016 911 GT3 Cup 991 Technical Manual

Porsche 2016 911 GT3 Cup 991 Technical Manual (321 pages)

Brand: Porsche | Category: Automobile | Size: 14.45 MB

Table of Contents

Preface

2
- GT3 Cup (991 MY 2015
  4
- Table of Contents
  5
1 Engine

14
- General
  14
- Specifications
  15
- Engine Lubrication
  16
  - Engine Oil Circuit
    17
  - Oil Level Measurement
    18
  - Refilling Engine Oil
    18
  - Engine Oil
    18
- Engine Cooling System
  19
  - Schematic Diagram
    19
  - Thermostat
    19
  - Coolant
    20
  - Filling the Cooling System
    20
  - Races at Low Temperatures
    20
- Intake System
  21
  - Resonance Flaps
    21
  - Throttle
    22
- Work on the Engine
  23
- Engine Tightening Torque Overview
  37
- Exhaust System
  39
- Fixation Pre-Silencer
  40
- Engine Run Time
  41
  - Behavior When Exceeding the Maximum Speed
    41
2 Powertrain

42
- General
  42
- Clutch
  43
  - Installation Instructions
    43
  - Clutch Wear
    44
  - Fluid for Clutch Actuation
    44
  - Central Release Mechanism
    45
- Sequential Six-Speed Gearbox
  46
  - Overview
    46
  - Technical Specifications
    47
  - Gear Set
    48
  - Drive
    51
  - Oil Circuit
    53
- Gear Shift Mechanism
  54
  - Gear Shifting
    55
  - Gear Recognition
    57
  - Emergency Gearbox" Switch
    57
  - Maintenance
    58
- Drive Shafts
  59
  - Tightening Instructions
    59
- Gearbox Run Time
  60
- Gearbox Tightening Torques
  60
- Transmission Dismantling
  62
  - Dismantling of Hang-On Parts
    62
  - Gear Housing Dismantling
    63
  - Gear Set Removal
    64
  - Dismantling the Shift Drum
    65
  - Dismantling the Locking Sleeve
    65
  - Oil Supply
    66
  - Cross Shaft Dismantling
    67
  - Pinion Shaft Dismantling
    70
  - Differential Removal
    71
  - Central Clutch Operator Removal
    72
  - Connecting Shaft Dismantling
    72
  - Drive Shaft Dismantling
    73
  - Bearing Dismantling
    74
- Transmission Assembly
  76
  - Gearbox Housing Pre-Assembly
    76
  - Gear Housing Pre-Assembly
    87
  - Differential Lid Pre-Assembly
    93
  - Pinion Shaft Bearing Assembly
    94
  - Pinion Shaft
    95
  - Pinion Shaft Position Adjustment
    97
  - Assembly of Gear Sets
    99
  - Vormontage Schaltwalze
    105
  - Oil Pump Assembly
    106
  - Reverse Idler Gear
    107
  - Locking Sleeve
    108
  - Shift Rod and Shift Forks
    109
  - Suction Tube Assembly
    110
  - Central Clutch Operator Assembly
    112
  - Cutted Gear Housing Assembly
    112
  - Determining Cross Shaft Bearing Adjusting Disk Q1
    114
  - Cross Shaft Setup
    115
  - Cross Shaft Assembly
    116
  - Differential Setup
    120
  - Gear Housing Assembly
    127
- Overview Gearbox Settings
  131
3 Chassis

132
- General
  132
  - Wheel Bearing
    133
  - Wheel Hub
    134
  - Wheel Nut
    135
  - Locking Piece
    136
- Front Axle
  137
  - Front Axle Cross Member
    138
  - Front Axle Transverse Control Arm
    139
  - Longitudinal Control Arm
    140
  - Front Axle Wheel Mount
    141
  - Front Axle Shock Absorber
    142
  - Front Axle Anti-Roll Bar
    143
- Rear Axle
  145
  - Rear Axle Control Arm and Tie Rod
    146
  - Fixation Trailing Arm Bracket
    147
  - Rear Axle Transverse Control Arm
    148
  - Rear Axle Wheel Mount
    149
  - Rear Axle Shock Absorber
    150
  - Rear Axle Anti-Roll Bar
    151
  - Rear Axle Side Part
    153
- Wheel Alignment
  153
  - Preparatory Measures
    154
  - Vehicle Ride Height Measuring Points
    155
- Steering System
  156
  - Bleeding the Steering System
    158
- Rims and Tire
  159
  - Rim
    159
  - Tires
    159
- Brake System
  160
  - General
    160
  - Front Axle Brake
    162
  - Rear Axle Brake
    163
  - Master Cylinders
    164
  - Changing the Brake Fluid
    165
- Brake Pressure Distribution
  166
  - Balance Beam Basic Setting
    167
  - Calculating the Brake Power
    169
- Balance Bar Replacement Kit
  170
  - Replacing the Trunnion
    170
  - Replacing the Balance Bar
    170
- Performance Setup
  171
4 Bodywork

172
- General
  172
- Front and Side View
  173
- Rear View
  175
- Body Shell
  176
  - General
    176
  - Weight Distribution
    178
  - Weight Percentage of the Body -In-White
    178
  - Body Aluminum Parts
    179
  - Body Features
    180
  - Body Steel Parts
    181
  - Materials Overview
    182
  - Roll Cage
    183
  - Recovery Device
    184
- Aerodynamics
  185
  - General
    185
  - Rear Wing
    185
  - Additional Aerodynamic Improvements
    185
- Exterior Mirrors
  186
- Roof
  186
- Air Jack System
  187
- Doors
  189
- Trunk and Engine Lid
  189
  - Trunk Lid
    189
  - Engine Lid
    189
- Windows
  190
- Fenders
  198
- Wheel Cover
  198
- Fuel System
  199
  - Fuel
    200
  - Defueling
    200
  - Tank Installation
    201
- Repairing the Body
  201
  - Repairing the Front Section
    202
  - Replacing the Front Strut Mount
    216
  - Repairing the Rear End
    224
- Thread Repair Kit
  228
  - Germany
    229
  - Thread Repair of Chassis Bolt Connections
    230
- Installing Roof Assembly
  246
5 Interior

248
- General
  248
- Drivers Safety
  249
  - Seat
    249
  - Seat Rail Tightening Torques
    250
  - Bucket Seat Tightening Torques
    251
  - Padding System
    252
- Steering Wheel
  253
- Cockpit Ventilation
  254
6 Electrical System

256
- General
  256
- Power Supply
  256
  - Battery
    256
  - Generator
    256
  - Battery Master Switch
    257
- Electrical System Protection
  258
  - Electrical System Control Unit IPS32
    258
  - Fuse Holder Hydraulic Pump
    259
- DME Engine Electronics
  259
  - DME Control Unit
    260
  - DME Diagnosis
    261
  - Carburation
    261
  - Ignition System
    261
- Sensors
  262
  - Sensor Rated Values
    263
  - Optional Sensors
    264
- ICD Display
  265
  - General
    265
  - Race Page
    267
  - Practice Page
    270
  - Warmup Page
    272
  - Vitals Page
    273
  - Pedals Page
    276
  - Additional Information
    278
- Lights
  284
- Data Bus System
  285
- Wiring Harness
  286
- Ground Connection Roof Antenna
  286
- Fire Extinguisher
  287
  - Testing the Trigger Switch
    288
  - Battery Change
    288
- Driver Control Systems
  289
  - Steering Wheel
    289
  - Center Console
    290
  - Windscreen Wiper
    291
  - Interior Fan Switch
    291
7 Maintenance

292
- Engine
  292
  - Oil Level Measurement Using the Dipstick
    292
  - Oil Level Measurement with Display
    293
  - Changing the Engine Oil
    293
  - Refilling Engine Oil
    294
  - Oil Specification
    294
  - Engine Cooling System
    295
  - Setting the Valve Timing
    297
  - Engine Tightening Torques
    298
  - Engine Runtime
    298
- Fuel System
  299
  - Fuel
    299
  - Fuel Pump
    299
  - Fuel Extraction
    299
- Power Transmission
  301
  - Gearbox
    301
  - Clutch
    302
  - Paddle Shift
    304
  - Drive Shafts
    305
- Chassis
  306
  - Wheel Nut
    306
  - Locking Piece
    307
  - Wheel Bearings
    308
  - Wheel Hub
    308
  - Wheel Rim
    308
  - Brake System
    309
  - Replacing the Piston Seal Rings
    309
  - Shock Absorber/Spring
    311
  - Anti-Roll Bar
    311
  - Steering System
    312
- Body
  314
  - Airjack System
    314
    
    Electrical System
    315
    
    Maintenance Intervals
    316
  - After each Weekend (Sprint Race)
    317
- Special Tools 911 GT3 Cup (991)
  318
- Partner Contacts
  320

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