Patterson-Kelley MACH C-2500 Manuals

Manuals and User Guides for Patterson-Kelley MACH C-2500. We have 1 Patterson-Kelley MACH C-2500 manual available for free PDF download: Installation & Owner's Manual

Patterson-Kelley MACH C-2500 Installation & Owner's Manual

Patterson-Kelley MACH C-2500 Installation & Owner's Manual (130 pages)

GAS FIRED BOILERS W/ NURO CONTROL SYSTEM

Brand: Patterson-Kelley | Category: Boiler | Size: 5.39 MB

Table of Contents

Table of Contents
6
Introduction

10
- Purpose of this Document
  11
- Common Abbreviations
  11
Site Preparation

12
Installation

21
- Overview
  21
- Appliance Connections
  21
- Appliance Connections (C-1500H & C-2000H)
  22
- Appliance Connections (C-2500 & C-3000)
  23
- Appliance Connections (C-4000)
  24
  - Electrical Connections
    25
- Power Requirements (C-1500H, C-2000H & C-2500)
  25
- Single Phase Power Supply Connection (C-1500H, C-2000H & C-2500)
  25
- Power Requirements (C-3000 & C-4000)
  26
- Three Phase Power Supply Connection (C-3000 & C-4000)
  26
- High Voltage (TB2) Terminal Block
  28
- Low Voltage (TB1) Terminal Block
  29
- Air Inlet Requirements - United States
  31
  - Combustion Air
    31
- Air Inlet Requirements - Canada
  32
  - Combustion Air Requirements
    33
- Direct Vent / Sealed Combustion Installations
  33
- Motorized Combustion Air Dampers
  34
  - Flue Gas / Exhaust Venting
    36
- Category II or IV Venting Installation
  36
- Vent Termination
  37
- Venting for Multiple Boilers
  38
- Sealed Combustion/Direct Vent Systems
  39
- Inlet Duct Connection to Boiler
  39
- Intake Duct Materials and Sizes
  39
- Category II Installations
  40
- Category IV Installations
  41
- Stainless Steel Venting
  41
- CPVC Vent System Installation
  41
  - Removing an Existing Boiler
    42
  - Piping
    43
- Gas Piping Overview
  43
- Natural Gas Piping
  44
- Propane Gas Piping
  44
- Pressure Testing the Gas Piping
  44
- Boiler Water Piping
  45
- Boiler Inlet and Outlet Connections
  45
- Boiler Water Piping (for Installer)
  45
  - Water Quality
    47
  - Pre-Start Checklist
    47
  - Safety Checks
    48
- Ignition Safety System Test
  48
- Low Water Cut-Out Test
  48
- Manual Reset High Temperature Limit Test
  48
- Gas Pressure Switch Tests
  49
  - Fuel/Air Adjustments
    50
- Gas Pressure Adjustment
  50
- Manual Control Mode for High and Low Fire Adjustment
  51
- Adjusting High Fire
  52
- Adjusting Low Fire
  52
- Checking Flame Signal
  52
  - Initial Nuro Control Setup and Adjustment
    53
- Startup
  53
- Home Screen
  54
- Information Screen
  54
- Setup Wizard
  55
  - Typical Boiler Operating Conditions
    55
Dual Fuel Boiler Operation

56
Operations

64
- Nuro Control Panel
  64
- NURO Touch Screen Interface
  64
- Factory Tests
  65
  - Normal Lighting and Shut-Down Procedures
    65
- Normal Lighting Procedures
  65
- Normal Shut down Procedures
  65
  - Emergency Shut-Off
    65
Maintenance

66
- Preventative Maintenance
  66
- Daily Preventative Maintenance
  66
- Weekly Preventative Maintenance
  66
- Monthly Preventative Maintenance
  67
- Semi-Annually
  67
- Annually
  67
  - Cleaning the Burner & Combustion Chamber
    68
- Mach C-1500H & C-2000H
  68
- Mach C-2500, C-3000 & C-4000
  70
  - Maintenance and Inspection Schedule
    71
  - After Repairs or Maintenance
    71
  - Sequence of Operations
    72
  - Troubleshooting
    73
- Loss of Power
  73
- Loss of Water Level
  73
- Low Gas Pressure
  73
- High Water Temperature
  73
- Low Air
  73
- Flame Failure
  74
- Flame Error
  74
- Flue Problem
  74
Parts/Technical Support

75
Boiler Fire-Test Report

117
Appendix A - Maintenance Log

119
Appendix B - Boiler Altitude Derate Schedule

120
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems

121
Appendix D - Best Practices for New & Retrofit Systems

122
Appendix E - Installation and Quick Reference

124

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