MV Agusta Rivale 800 Manuals

MV Agusta Rivale 800 Manuals

Manuals and User Guides for MV Agusta Rivale 800. We have 2 MV Agusta Rivale 800 manuals available for free PDF download: Workshop Manual, User Manual

MV Agusta Rivale 800 Workshop Manual

MV Agusta Rivale 800 Workshop Manual (457 pages)

Brand: MV Agusta | Category: Motorcycle | Size: 46.17 MB

Table of Contents

General Index
5
General Description
7
Table of Contents
8
Summary
8
How to Consult this Manual
9
- Order of the Subjects
  9
- Display of the Operations
  9
Glossary and Symbols
10
Right Hand and Left Hand Standard
11
- Carbon Monoxide
  12
- Petrol
  12
- Engine Oil
  12
Safety
12
- Battery
  13
- Thread-Locking Fluid
  13
- Nitrogen - Rear Shock Absorber
  13
- Brake Fluid
  13
Index
14
Motorcycle Identification
15
Operative Technical Specifications
15
- Maintenance
  17
- Technical Data
  19
- Technical Information
  19
- Periodical Maintenance Schedule
  22
- Programmed Maintenance Schedule
  22
- Engine Oil and Oil Filter
  24
- Maintenance and Tuning Operations
  24
- Table of Lubricants and Fluids
  24
- Engine Coolant
  27
  - Oil Pipes
    27
  - Engine Coolant Substitution
    29
- Electric Cooling Fan
  31
- Valve Mechanism Adjustment
  31
- Spark Plugs
  36
- Fuel Filters
  38
- Fuel Pump Assembly
  41
- Check, Disassembly and Reassembly Fuel Pipe Fittings
  42
- Checking Engine During Idle
  45
- Air Filter
  46
- Brakes
  47
- Brake / Clutch / Gearchange Commands Check
  52
  - Front Brake Lever Adjustment
    52
  - Adjusting the Gear Lever
    54
- Accelerator Control
  55
- Brake Pads
  55
- Ignition/Steering Block Switch
  56
- Locks
  56
  - “OFF” Position
    56
  - “ON” Position
    56
  - Fuel Cap Lock
    57
  - “LOCK” Position
    57
  - Personal Compartment Lock
    58
- Steering
  59
- Transmission Chain
  59
- Chain Lubrication
  61
- Front Wheel Bearings
  62
- Tyres
  62
- Rear Wheel Hub
  63
- Swingarm Bearings
  63
- Rear Shock Absorber
  64
- Side Stand
  64
- Battery
  67
- Electrical System
  67
  - Front Fork
    67
  - Mounting Battery Terminals
    68
  - Instruments and Warning Lights
    70
  - Multifunction Display
    71
  - Selecting and Setting the Display Functions
    72
  - Selecting the Display Functions
    72
  - “RUN” Mode
    73
  - “SPEED LIMITER” Mode
    73
  - “TC” Mode
    73
  - “ABS” Mode
    74
  - “CHRONO” Mode
    74
  - “QUICK SHIFT” Mode
    74
  - Trip Reset
    75
  - “CLOCK” Mode
    75
  - Chronometer
    79
  - Lap Time Recording
    79
  - Data Display
    80
  - How to Delete Data
    82
  - Selecting the ABS Functions
    85
  - Clock Settings
    87
  - How to Select the Mapping of the Control Unit
    88
  - Setting of “Custom” Mapping
    88
  - Warning / Malfunction Alerts
    96
  - Dealer Menu
    97
  - “SERVICE” Mode
    98
  - “UNIT CHANGE” Mode
    98
  - Changing the Unit of Measurement
    100
- Lights
  101
- Replacing the Headlight Bulb
  101
- Fuses
  104
  - Front Headlamp
    107
  - Headlight Adjustment
    107
  - Superstructures
    109
  - Fairings
    111
- Front Headlight Cover Disassembly
  112
- Removing Front Mudguard
  112
- Headlight Support Disassembly
  114
- Dashboard Disassembly
  115
- Removing Handlebar
  116
- Fuel Tank
  120
- Disassembly of Number Carrier Side Panels and Seat Rail Side Panels
  121
- Removing Fuel Tank
  124
- Removal of Fuel Tank Cap
  126
- Radiator Side Panels
  128
- Intake Air System - Airbox
  131
- Removing Airbox
  132
- Airbox Removal
  133
- Rear Tail
  136
- Lower Bulkhead and Tail Light
  137
- Tail Tidy Disassembly
  138
- Disassembly of the Frame Lower Bulkhead
  139
- Foot Peg Support Disassembly
  139
- Disassembly of the Glove Compartment Bulkhead
  140
- Removing Number Plate Support
  140
- Disassembly of the Complete Mudguard Number Plate Carrier Unit
  144
- Disassembly of Exhaust Guards
  150
- Tail Light Disassembly
  150
- Air Intake Injection System
  153
- Injection System Technical Characteristics
  155
- Injection Time (Injection Volume)
  155
- Injection Arrest Control
  156
- Injection Time Compensation (Volume)
  156
- Fuel Feed System
  157
  - Fuel Injector
    158
  - Fuel Pressure Regulator
    158
- Fuel Pump Control System
  159
- Atmospheric Air Temperature Sensor
  160
- Ecu (Electronic Control Unit)
  160
  - Intake Air Pressure Sensor
    160
  - Intake Air Temperature Sensor
    161
  - Throttle Body Position Sensors
    162
  - Fuel Pump Check
    163
  - Injector Check
    163
  - Ignition Coils
    165
- Diagnostics System
  166
  - Ignition and Injection System Diagnostics
    166
  - Eldor Power Unit Fault Codes (with TEXA Diagnostic Software)
    167
- Air Intake System Technical Characteristics
  176
- Positions of Engine-Control System Parts
  177
- Injection System Electrical Diagram
  178
  - Engine Control Unit Pinout, MV Agusta Rivale 800
    179
  - Electrical System
    181
  - Connectors
    183
  - Couplings
    183
  - Semiconductor Parts
    184
  - Electrical Diagram
    185
  - Fuses List
    186
  - Parts List
    186
  - Wiring Colour Code
    186
  - Charging the Battery
    190
  - Removal of the Battery
    191
  - Charging System
    192
  - Warning Function
    192
  - Battery Current Loss Check
    194
  - Battery Current Loss: Less than 1Ma
    194
  - Battery Efficiency Check
    194
  - Charge Feed Check
    194
  - Feed Charge
    195
  - Starter System
    195
  - Checking the Generator
    199
  - Starter Motor Removal
    200
  - Starter Motor Assembly
    201
  - Starter Motor Check
    201
  - Starter Relay Check
    201
  - Tilt Sensor
    202
  - Gearchange Position Switch
    203
  - Side Stand Switch
    203
  - Fuses Rivale 800
    204
  - Fuses Rivale 800 ABS
    204
  - Main Relay
    206
  - E.A.S. (Electronically-Assisted Gear Shift)
    207
  - Engine Pick-Up
    207
  - Run off Safety Switch
    208
  - Timing Wheel Gap
    208
  - Instrumentation
    209
  - Fuel Level Warning Light Check Switch
    210
  - Oil Pressure Sensor
    210
  - Water Sensor
    211
  - Keu Switch
    212
  - R.P.M. Sensor
    212
  - Turn Indicators
    212
  - Dipping Beam
    213
  - Rivale 800
    213
  - Rivale 800 ABS
    213
  - Speed Sensor
    213
  - High Beam Headlight
    214
  - Licence Plate Light
    215
  - Rear Tail Lights and Brake Lights
    216
  - Front Turn Indicators Indicator and Side Light
    217
  - Rear Turn Indicator Lights
    218
  - Cooling Fan System
    219
  - ECU Disassembly
    220
  - Engine Control Unit Replacement/Programming
    220
  - Horn
    220
- Engine Control Unit Pinout
  221
  - Replacement of the ASB Unit
    221
  - ABS Unit Activation
    224
  - Switches
    226
  - Positioning of Electrical System Wire Clamps Rivale 800
    227
  - Positioning of Electrical System Wire Clamps Rivale 800 ABS
    240
  - Suspension and Wheels
    245
- Front Wheel
  247
  - Front Wheel Removal
    248
  - Front Wheel Bearing Check
    250
  - Front Wheel Bearing Replacement
    250
  - Reassembly – Front Wheel Bearings
    251
  - Wheel Assembly
    253
  - Wheel Spindle Check
    253
- Front Fork
  254
  - Fork Tube Exploding
    255
  - Front Fork Overhaul
    255
  - Stem Removal
    255
  - Assembly Oil Seal and Anti-Dust Seal
    260
  - Fork Assembly Check
    260
  - Adjusting the Front Suspension
    267
  - Rebound Damper
    267
  - Spring Preload
    267
  - Compression Damper
    268
- Steering Assembly
  269
  - Steering Assembly Overhaul
    270
  - Steering Head Removal
    271
  - Steering Base Removal
    272
  - Assembly Steering Base
    273
  - Steering Head Assembly
    274
  - Steering Pin Tightening
    274
- Rear Suspension and Swingarm
  275
  - Rear Shock Absorber Disassembly
    276
  - Rear Shock Absorber Test
    277
  - Adjusting the Rear Suspension
    278
  - Rear Shock Absorber Assembly
    279
  - Pinion Cover Removal
    280
  - Rear Wheel Removal
    280
  - Swingarm Removal and Overhaul
    280
  - Footrest Removal
    281
  - Lower Chain Guard Removal
    282
  - Silencer Disassembly
    282
  - Top Chain Guard Removal
    282
- Chain Removal
  284
  - Reassembling Chain
    285
  - Riveting of Pin
    286
  - Removing the Rear Brake Caliper
    287
  - Speed Sensor Cable Disassembly
    287
  - Swingarm Pin Removal
    288
  - Upper Chain Guide Removal
    289
  - Bearings Overhaul
    290
  - Lower Chain Guide Removal
    290
- Rear Wheel Hub
  293
  - Brake Caliper Support Flange Removal
    297
  - Disassembly of the Wheel Pin
    297
  - Caliper Holder Pin
    298
  - Wheel Hub Disassembly
    298
  - Wheel Spindle Unit Check
    299
  - Crown Wheel Assembly Check
    300
  - Flexible Coupling Check
    301
  - Reassembly Wheel Hub
    302
  - Reassembly Rear Wheel Pin
    303
  - Rear Wheel Assembly
    305
  - Pinion Disassembly
    306
- Motorcycle Set-Up Adjustment
  310
  - Front Wheel Balancing
    312
  - Rear Wheel Balancing
    312
  - Wheel Balance Check
    312
  - Frame
    315
- Battery Cables
  317
- Preliminary Operations
  317
- Foot Peg Removal
  319
- Exhaust Silencer Disassembly
  320
- Exhaust Manifolds Removal
  321
- Frame Removal Preliminary Operations
  323
- Control Unit Removal
  324
- Battery Box Removal
  326
- Glove Compartment Removal
  327
- Removal of Ignition Switch
  328
- Expansion Tank Removal
  330
- Disconnecting the Horn
  333
- Throttle Body Removal
  333
- Removing the Seat Lock
  337
- Removing the Main Cabling
  338
- Removing Clutch Control Transmission
  341
- Frame Removal from the Engine
  342
- Frame Checks and Inspection
  344
- Frame Measurements Control Diagram
  346
- Steering Bearings Housing Check
  347
- Frame Assembly Pn the Vehicle
  348
- Rear Frame Disassembly
  352
- Removal of the Starter Contactor and Fuse Box
  353
- Rear Frame Unit Assembly
  355
- Engine Removal
  356
- Re-Assembly of the Vehicle
  360
- Brakes
  361
- Front Brake System
  363
- Front Brake Pads Substitution
  364
- Removing Front Mudguard
  364
- Substitution and Bleeding of the Front Brake Fluid
  366
- Front Brake Calipers Substitution
  371
- Front Brake Pump Removal
  372
- Front Brake Lever Removal
  377
- Front Brake Disc Removal
  378
- Front Disc Assembly
  379
- Rear Brake System
  380
- Rear Brake Pads Substitution
  381
- Substitution and Bleeding of the Rear Brake Fluid
  383
  - Rear Brake Caliper Substitution
    385
  - Rear Brake Pump Removal
    387
- Rear Brake Disc
  389
- Rear Brake Disc Removal
  390
  - Cooling System
    393
  - Cooling System
    394
- Complete Cooling System Assembly
  395
- Checking Expansion Tank Cap
  396
- Cooling System Leakage Check
  396
- Draining the Coolant
  397
- Water Radiator Cap Check
  397
- Removing Expansion Tank
  399
- Water Radiator Disassembly
  401
- Water Radiator Group Assembly
  412
  - Thermostat Removal
    414
  - Standard
    415
  - Thermostat Assembly
    416
- Water Radiator Vehicle Unit Assembly
  417
- Oil Radiator Disassembly
  418
- Oil Radiator Component Disassembly
  421
  - Removal of Spacers and Silent Blocks
    421
  - Removing the Connecting Pipes
    421
- Oil Radiator Assembly
  422
- Filling the Cooling System
  427
- Motor Oil System Filling
  429
- System Functioning Check
  430
- Motor Oil System
  430
- Special Tools
  431
- Maintenance Tools
  432
- Special Tools
  433
- Tightening Torques
  439
- Diagnostic
  443
- Electrical Components
  444
- Analytical Index
  451

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MV Agusta Rivale 800 User Manual

MV Agusta Rivale 800 User Manual (93 pages)

Brand: MV Agusta | Category: Motorcycle | Size: 2.41 MB

Table of Contents

Table of Contents
4
Subjects Covered
4
1 General Information

6
- Purpose of the Manual
  6
- Multifunction Display 27
  6
- Symbols
  7
- Contents of the Digital Support
  8
- Identification Data
  9
2 Safety Information

12
- Allowed Use of the Vehicle
  12
- Maintenance
  12
- Accessories and Modifications
  13
- Vehicle Load
  13
3 Controls and Instruments

15
- Location of Controls and Instruments
  15
- Sidestand
  16
- Handlebar Controls, Left Side
  17
- Handlebar Controls, Right Side
  19
- Ignition Switch and Steering Lock
  22
- Gear Lever
  25
- Instruments and Warning Lights
  26
- Warning Lights
  27
- Table of Lubricants and Fluids
  29
4 Operation

30
- Using the Motorcycle
  30
- Running-In
  31
  - Starting the Engine
    33
- Selecting and Setting the Display Functions
  36
- Selecting the Display Functions
  37
- Trip Reset
  42
- SPEED LIMITER" Mode
  44
- TC" Mode
  46
- Chronometer
  47
- ABS Mode
  56
- QUICK SHIFT" Mode
  58
- Clock Settings
  59
- How to Select the Mapping of the Control Unit
  61
- Warning/Malfunction Alerts
  73
- Refuelling
  76
- Glove Compartment
  78
- Parking the Motorcycle
  79
Adjustments

81

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