Mercury MerCruiser Alpha 5.7L Manuals

Manuals and User Guides for Mercury MerCruiser Alpha 5.7L. We have 4 Mercury MerCruiser Alpha 5.7L manuals available for free PDF download: Product Applications Manual, Installation Manual, Manual, Instruction Manual

Mercury MerCruiser Alpha 5.7L Product Applications Manual (163 pages)

Gasoline Inboard Models

Brand: Mercury | Category: Engine | Size: 14.13 MB

Important Information 1

6
Transmission and Drive Line 2

20
- General Information
  21
- Propeller Shaft Log Seal Connections
  23
- Transmissions
  25
  - Gear Ratios
    25
  - Model Offerings and Identification
    26
  - Propeller Rotation
    29
Engine

31
- General Information
  32
  - Engine Rotation
    32
  - Special Tools
    32
  - Engine Lifting Provisions
    33
  - Engine Oil Dipstick Relocation
    33
- Clearance
  34
- Engine Bed Requirements
  34
- Engine Compartment Construction
  34
  - Engine Compartment Ventilation
    34
- Engine Compartment Seams
  34
- Serviceability
  35
- Engine Alignment
  48
- ZF Marine Transmissions-DTS
  51
- Remote Control and Shift Cable
  52
Air Intake System

54
- Engine Compartment Ventilation
  55
- Engine Compartment and Fuel System Pressure and Temperature Test
  56
  - Connections
    56
- Heat Soak Test
  57
- Running Test
  57
- Interpreting Results
  58
Fuel Delivery System

60
- Fuel Delivery System
  61
- Fuel Tank
  62
- Anti-Siphon Valve
  63
- Fuel Inlet Connection
  64
  - Inline Fuel Filter
    66
  - Special Fitting Installation Procedure
    67
- Fuel Lines and Fittings
  64
- Cool Fuel Insulator Covers
  68
Exhaust System

70
- Exhaust System
  71
  - Important Information
    71
  - Carbon Monoxide Poisoning
    71
  - Exhaust Connections
    72
  - Exhaust Through-Hull Fittings
    74
  - Exhaust Resonators
    74
- Exhaust System Design
  76
- Measuring Exhaust Elbow Height
  84
- Testing the Exhaust System
  93
Cooling System

98
- General Information
  99
- Seawater Supply System
  100
  - Specifications
    100
  - Seawater Inlet Hose
    101
  - Through-Hull Seawater Pickup System
    102
  - Seawater Pickup
    102
  - Seacock
    104
  - Sea Strainer
    105
- Seawater Supply Test
  105
  - Seawater Inlet Restriction Test
    105
  - Seawater Pressure Test for MPI Models
    106
  - Seawater Aeration Test
    106
- Closed Cooling
  107
  - Description
    107
  - Antifreeze Recommendations
    107
  - Coolant Recovery System
    108
- Water Heaters
  109
  - Water Heater Hose Connection Points
    110
- 5.7L Tow Sport Water Flow Diagram
  114
  - Inboard and Tow Sport (Carburetor) Water Flow Diagram
    114
- Inboard V8 Water Flow Diagrams
  115
  - Mie Water Flow Diagrams
    115
- 8.1S and HO Inboard Water Flow Diagram
  118
  - Coolant and Water Flow Diagrams
    118
Electrical System

120
- Finding Other Diagrams
  121
- General Information
  121
- Precautions
  121
- Industry Standards and Regulations
  122
- Battery and Battery Cables Requirements
  123
  - Battery
    123
  - Battery Cables
    124
  - Battery Cable Connections
    125
- Electrical Connections
  127
  - Smartcraft Product
    127
  - Engine Harness
    127
  - Audio Warning System
    129
- Multiple EFI Engine Battery Precautions
  129
  - Situation
    129
  - Recommendations
    130
- Battery Switch
  130
- Battery Isolator
  131
  - Battery Isolator Diagram
    132
Instrumentation and Controls

134
- Important Installation Information
  135
- Instrumentation
  135
- Requirements and Recommendations
  135
- Accessory Connections
  136
- Dual Station Instrumentation
  136
- Audio Warning System
  137
- Engine Guardian
  138
- Lanyard Stop Switch Information
  139
- Instrumentation Harness Receptacle
  140
- 10-Pin Instrument Harness
  142
- 10-Pin Instrument Harness Dual Station
  143
- 14-Pin Instrument Harness
  144
- Remote Control and Cables
  145
- Requirements and Recommendations
  145
- Installation
  146
- Dual Station (Helm) Cable Setup
  147
- Cable Attachment Hardware
  148
- Cable Adjustment
  150
Predelivery Preparation

154
- Operating Engine with the Boat out of the Water
  155
- Predelivery Inspection
  155
- Propeller Selection
  156
  - Selection Procedure
    156
  - Cruising RPM
    158
- How Elevation and Climate Affect Performance
  158
- Extended Storage
  159
- Power Package Preparation for Shipment
  159
- Disconnecting the Battery
  160
- Draining the Cooling System
  160
- Engine Corrosion Protection
  160
- Disconnecting the Propeller Shaft Coupling
  161
- Predelivery Inspection Checklist
  162

Mercury MerCruiser Alpha 5.7L Installation Manual (137 pages)

GASOLINE ENGINE STERNDRIVE MODELS

Brand: Mercury | Category: Engine | Size: 2.97 MB

Table of Contents
2
General Information
3
- Notice to Boat Manufacturer/Installer
  3
Torque Specifications
4
Lubricants / Sealants / Adhesives
5
Special Tools
6
Alpha Notice: Increased Trim-In Range Capability
6
Bravo Three Notice: Trim-In Limit Insert
7
Quicksilver Products
7
- Accessories
  7
Serial Number Decal Placement
8
Corrosion Protection
8
- Anti-Fouling Paint
  9
Boat Construction
10
- Transom Thickness and Surface
  10
- Engine Bed
  11
- Crankshaft Vertical Centerline
  11
- Crankshaft Horizontal Centerline
  12
- Transom Cutout
  14
Seawater Connections - General Information
16
- Seawater Pickup
  16
Preliminary Connections
18
- Power Trim Pump
  18
- Fuel Inlet Fitting
  19
Transom Connections
20
- Installing Gimbal Housing
  20
- Installing Inner Transom Plate
  21
- Connecting Speedometer Pickup
  22
- Fluid Connections
  23
- Installing Steering System
  25
- Transom Preparation
  35
Driveshaft Extension Models
39
Engine Preparation
39
Engine Installation
40
Electrical Connections
55
Fluid Connections
61
Shift Cable Installation
67
- Alpha Models - Drive Unit Not Installed
  67
- Bravo Models
  72
Throttle Cable Installation and Adjustment
76
Sterndrive Unit Installation
77
- Alpha Models
  79
- Bravo Models
  82
- All Models
  86
Speedometer Connection
87
- Alpha Models
  87
- Bravo Models
  88
Shift Cable Installation
89
- Alpha Models - Drive Unit Installed
  89
- Troubleshooting Shift Problems
  95
Predelivery Preparation
98
- Power Steering Fluid
  98
- Filling Coolant Recovery Bottle
  99
- Power Trim Pump
  99
- Trim Position Sender Adjustment
  100
- Propeller Selection
  101
- Propeller Installation
  102
- Battery
  106
- Test Running Engine
  107
- Boat in the Water Tests
  111
Cold Weather and Extended Storage
114
Draining Instructions
114
- 3.0L Single Point Drain
  115
- V6 and V8 Seawater (Raw-Water) Cooled Models
  119
- V6 and V8 Closed Cooled Models
  122
- All Models
  124
Wiring Diagrams
126
- Instrumentation
  126
Power Trim System
128
Mercathode System Wiring Diagram
129
MCM Gasoline Engine Wiring Diagrams
130
- 3.0L Engines
  130
- MCM 4.3L, 5.0L and 5.7L Alpha Engines
  131
- MCM 4.3L Bravo Engines
  132
- MCM 5.0L and 5.7L Bravo Engines
  133
Water Flow Diagrams
134
- 181 CID / 3.0L Engines
  134
- V8 Engines - Seawater Cooled
  135
- V6 and V8 Engines - Closed Cooled
  136
Predelivery Inspection
137

Mercury MerCruiser Alpha 5.7L Manual (116 pages)

GASOLINE ENGINES BRAVO SERIES

Brand: Mercury | Category: Engine | Size: 2.56 MB

Table of Contents
1
General Information
2
Installation Requirements
10
- Boat Construction
  10
- Exhaust System
  14
- Fuel Delivery System
  20
- Battery
  22
- EFI Electrical System Precautions
  24
- Instrumentation
  24
- Power Trim Control
  25
- Power Trim Pump Location
  25
- Propeller Selection
  26
- Hot Water Heater Installation Recommendation
  27
- Seawater Connections - General Information
  29
- Throttle/Shift Remote Control and Cables
  30
- Steering Helm and Cable
  30
Transom Cutout
32
- Finding Crankshaft Vertical Centerline
  33
- Finding Crankshaft Horizontal Centerline ("X" Dimension)
  34
Cutting Transom
36
Checking Transom Thickness
37
Installing Transom Assembly
37
Engine Installation
46
- Driveshaft Extension Models
  46
- Engine Preparation
  46
- Transom Preparation
  47
- Installing Engine/Alignment
  49
- Coolant Recovery System (if Equipped)
  53
Engine Connections
54
Quick Drain Oil Installation
62
Shift/Throttle Cables Installation and Adjustments
63
Sterndrive Unit Installation
76
Predelivery Preparation
84
Quicksilver Instrumentation Wiring Diagrams
100
Power Trim System Wiring Diagram
102
Mercathode System Wiring Diagram
103
MCM Gasoline Engine Wiring Diagrams
104
Water Flow Diagrams
112
Predelivery Inspection
116

Mercury MerCruiser Alpha 5.7L Instruction Manual (48 pages)

GASOLINE ENGINES

Brand: Mercury | Category: Engine | Size: 0.75 MB

Table of Contents
1
General Information

3
Installation Requirements

6
- Boat Construction
  6
- Exhaust System
  9
- Fuel Delivery System
  10
- Battery
  13
- Battery Cables
  13
- EFI Electrical System Precautions
  14
- Instrumentation
  14
- Propeller Selection
  15
- Throttle/Shift Remote Control and Cables
  16
- Seawater Connections - General Information
  17
- Hot Water Heater Installation Information
  18
Engine Installation

19
- Battery Cable Connection
  19
- Engine Mount Pre-Adjustment
  20
- Initial Engine Alignment
  22
- Final Engine Alignment
  22
- Seawater Pickup Pump Connection
  24
- Throttle/Shift Cable
  25
- Fuel Supply Connection
  28
- Audio Warning System
  30
- Electrical Connections
  31
- Exhaust System Hoses/Tubes Connection
  31
Predelivery Preparation

32
Quicksilver Instrumentation Wiring Diagrams

41
MIE Gasoline Engine Wiring Diagrams

42
MIE Water Flow Diagram

47
Predelivery Inspection

48

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Mercury MerCruiser Alpha 5.7L Manuals

Mercury MerCruiser Alpha 5.7L Product Applications Manual (163 pages)

Table of Contents

Important Information 1

Transmission and Drive Line 2

Engine

Air Intake System

Fuel Delivery System

Exhaust System

Cooling System

Electrical System

Instrumentation and Controls

Predelivery Preparation

Mercury MerCruiser Alpha 5.7L Installation Manual (137 pages)

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Mercury MerCruiser Alpha 5.7L Manual (116 pages)

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Mercury MerCruiser Alpha 5.7L Instruction Manual (48 pages)

Table of Contents

General Information

Installation Requirements

Engine Installation

Predelivery Preparation

Quicksilver Instrumentation Wiring Diagrams

MIE Gasoline Engine Wiring Diagrams

MIE Water Flow Diagram

Predelivery Inspection

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