Mercury FourStroke 8 Manuals

Manuals and User Guides for Mercury FourStroke 8. We have 8 Mercury FourStroke 8 manuals available for free PDF download: Service Manual, Installation Operation Maintenance Warranty Manual, User Manual, Operation And Maintenance Manual, Manual, Brochure & Specs

Mercury FourStroke 8 Operation And Maintenance Manual

Mercury FourStroke 8 Operation And Maintenance Manual (90 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1.01 MB

Table of Contents

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Mercury FourStroke 8 Operation And Maintenance Manual

Mercury FourStroke 8 Operation And Maintenance Manual (88 pages)

Brand: Mercury | Category: Outboard Motor | Size: 0.94 MB

Table of Contents

Mercury FourStroke 8 Operation And Maintenance Manual

Mercury FourStroke 8 Operation And Maintenance Manual (86 pages)

Brand: Mercury | Category: Outboard Motor | Size: 0.9 MB

Table of Contents

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Mercury FourStroke 8 Service Manual

Mercury FourStroke 8 Service Manual (149 pages)

Brand: Mercury | Category: Outboard Motor | Size: 2.26 MB

Table of Contents

Cleanliness and Care of Outboard Motor
3
Propeller Information
5
How to Use this Manual
5
Table of Contents
16
Gearcase Lubricant Capacity
17
Special Tools
17
Inspection and Maintenance Schedule
18
Before each Use
18
After each Use
18
Every 100 Hours of Use or Once Yearly, Whichever Occurs First
18
Every 300 Hours of Use or Three Years
18
Flushing the Cooling System
19
Fuel System
20
Fuel Line Inspection
20
Engine Fuel Filter
20
Corrosion Control Anode
21
Spark Plug Inspection
21
Battery Inspection
22
Fuse Replacement - Electric Start Remote Control Models
22
Lubrication Points
23
Gearcase Lubrication
25
Gearcase Lubricant Capacity
25
Draining Gearcase
25
Checking Lubricant Level and Refilling Gearcase
26
Storage Preparations
27
Fuel System
27
Protecting External Engine Components 1B-12
27
Protecting Internal Engine Components
27
Gearcase
27
Positioning Outboard for Storage
28
Battery Storage
28
Conditions Affecting Performance
31
Weather
31
Boat
32
Engine
33
Following Complete Submersion
34
Submerged While Running
34
Fresh Water Submersion
34
Salt Water Submersion
34
Propeller Selection
35
Propeller Removal/Installation
36
Compression Check
38
Painting Procedures
38
Cleaning & Painting Aluminum Propellers & Gear Housings
38
Decal Application
40
Decal Removal
40
Instructions for Wet Application
40
Outboard Remote Control
43
Selecting Accessories for the Outboard 1D-2
43
Selecting Steering Cables and Remote Control Cables
43
Installing Outboard
44
Steering Cable and Steering Link Rod Installation
44
Installing Ride Guide Steering Cable to the Outboard
44
Steering Cable Seal
45
Steering Link Rod Installation
46
Remote Control Installation
48
Shift and Throttle Cable Installation to the Outboard
48
Remote Wiring Harness Connection to Engine
54
Battery Cable Connections
55
Tilt Pin Adjustment
56
Placing Tilt Pin in Lower Holes
56
Placing Tilt Pin in Upper Holes
56
Electrical Components
61
Torque Specifications
66
Recommended Battery
69
Battery
69
Precautions
69
Operating Engine Without Battery
69
Battery Charging System Troubleshooting 2B-3
70
Battery Charging System
70
(1998 and Prior)
70
Alternator Amperes Output 1998 and Prior (Stator - 8 Pole/4 Pulse)
71
Alternator Test (1998 and Prior)
71
Rectifier Test (1998 and Prior)
71
(1999 and Newer)
73
Alternator Amperes Output 1999 and Newer (Stator - 10 Pole/5 Pulse)
73
Tachometer Module Static Test
74
Tachometer Module Running or Cranking Test
76
Rectifier/Regulator (P/N 853358T1) Diode Test
77
Digital Meter (DMT 2000 or Equivalent) . 2B-10
77
Analog Meter
79
Starting System
80
Description
80
Troubleshooting the Starting Circuit
80
Starting Circuit Troubleshooting Flow Chart
81
COMMANDER 2000 Key Switch Test
83
Emergency Stop Switch (Lanyard Type) . 2B-17
84
Push Button Stop Switch
84
Electrical Component Removal and Installation
85
Starter Motor
86
Disassembly
86
Cleaning and Inspection
87
Testing Motor Armature
87
Starter Motor Reassembly
88
Starter Solenoid Test
90
Flywheel Ring Gear
91
Installation
91
Neutral Start Switch (Electric Start Tiller Handle Shift Models)
91
Tiller Handle Start Button
92
Choke Solenoid
93
Installation
93
Battery Cables/Engine Wiring Harness (Remote Electric Start Models)
94
Battery Cables
96
(Tiller Handle Push Button Electric Start Models)
96
Installation
96
Plug Harness (Battery Charging Kit)
97

Mercury FourStroke 8 Installation Operation Maintenance Warranty Manual

Mercury FourStroke 8 Installation Operation Maintenance Warranty Manual (131 pages)

Brand: Mercury | Category: Outboard Motor | Size: 8.76 MB

Table of Contents

Mercury FourStroke 8 User Manual

Mercury FourStroke 8 User Manual (126 pages)

4-Stroke

Brand: Mercury | Category: Outboard Motor | Size: 7.32 MB

Table of Contents

Mercury FourStroke 8 Manual

Mercury FourStroke 8 Manual (31 pages)

Brand: Mercury | Category: Outboard Motor | Size: 0.96 MB

Table of Contents

Mercury FourStroke 8 Brochure & Specs

Mercury FourStroke 8 Brochure & Specs (2 pages)

Mercury Marine Outboard Motor User Manual

Brand: Mercury | Category: Outboard Motor | Size: 0.77 MB

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