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Sterndrive 4.3 MPI
MerCruiser Sterndrive 4.3 MPI Manuals
Manuals and User Guides for MerCruiser Sterndrive 4.3 MPI. We have
3
MerCruiser Sterndrive 4.3 MPI manuals available for free PDF download: User Manual
MerCruiser Sterndrive 4.3 MPI User Manual (150 pages)
Gasoline Engines
Brand:
MerCruiser
| Category:
Engine
| Size: 9.23 MB
Table of Contents
Read this Manual Thoroughly
3
Table of Contents
5
Warranty Registration: United States and Canada
10
Warranty Registration: Outside the United States and Canada
10
Transfer of Warranty
11
Mercury Product Protection Plan: United States and Canada
11
Mercury Mercruiser Limited Warranty (Gasoline-Fueled Products Only)
12
3-Year Limited Warranty against Corrosion
14
4-Year Limited Corrosion Warranty: Seacore Sterndrive Models with Gas Engines
15
Global Warranty Charts
16
Consumer Application Warranty Chart
17
Commercial Application Warranty Chart
18
Government Application Warranty Chart
19
Mercury Installation Quality Certification Program
19
Section 1 - Warranty
19
California Emissions Limited Warranty
20
Duration of Coverage
21
How to Obtain Warranty Coverage
21
What Mercury will Do
22
What Is Not Covered
22
Components of the Emission Control System
22
Components of the Emission Control System 14 Disclaimers and Limitations
23
Your Warranty Rights and Obligations
23
Disclaimers and Limitations
23
Mercury Installation Quality Certification Program 11 California Emissions Limited Warranty
20
What Is Covered
20
California Emission Control Warranty Statement
23
Manufacturer's Warranty Coverage
24
Owner's Warranty Responsibilities
24
Emission Control Information Label
24
Owner Responsibility
25
Emission Certification Star Label
25
Section 2 - Getting to Know Your Power Package
27
Identification
28
Engine Serial Number Decal MPI
28
Bravo Sterndrive Serial Number and Identification
28
Bravo Transom Serial Number
29
Lanyard Stop Switch
30
Instrumentation
31
System View
31
Digital Gauges
32
Analog Gauges
33
Remote Controls (Non-DTS Models)
33
Remote Controls
33
Panel Mount Features
34
Console Mount Features
35
Remote Controls (DTS Models)
35
Remote Controls
35
Panel Mount Features
36
Console Mount Features - Single Engine
37
Engine
38
Slim Binnacle Console Mount Features - Single Engine
38
Console Mount Features- Dual Engine
39
Synchronizing Dual Engines
40
Dual Helm Station Transfer
40
Synchronizing Dual Helms Prior to Station Transfer
41
Zero Effort Features
41
Power Trim
42
Single Engine Trim/Trailer
43
Dual Engine Trim/Trailer
43
Electrical System Overload Protection
43
Audio Warning System
46
Testing the Audio Warning System
46
Engine Guardian Strategy
46
Warning Horn Signals
47
Safe Boating Suggestions
50
Be Alert to Carbon Monoxide Poisoning
51
Good Ventilation
52
Poor Ventilation
52
Basic Boat Operation (Non-DTS Models)
52
Launching and Boat Operation
52
Section 3 - on the Water
52
Operation Chart
52
Starting and Stopping the Engine
53
Starting the Engine
53
June
53
Stopping the Engine
54
Starting Engine after Stopped While in Gear
54
Throttle Only Operation
54
Trailering the Boat
54
Freezing Temperature Operation
54
Drain Plug and Bilge Pump
55
Basic Boat Operation (DTS Models)
55
Launching and Boat Operation
55
Operation Chart
55
Starting and Stopping the Engine
55
Starting the Engine
55
Stopping the Engine
56
Throttle Only Operation
57
Trailering the Boat
57
Drain Plug and Bilge Pump
58
Freezing Temperature Operation
58
Protecting People in the Water
58
While You Are Cruising
58
While Boat Is Stationary
58
High-Speed and High-Performance Boat Operation
58
Passenger Safety in Pontoon Boats and Deck Boats
59
Boats Having an Open Front Deck
59
Boats with Front-Mounted, Raised Pedestal Fishing Seats
59
Wave and Wake Jumping
59
Impact with Underwater Hazards
60
Drive Unit Impact Protection
61
Operating with Low Water Inlets in Shallow Water
61
Conditions Affecting Operation
61
Weight Distribution (Passengers and Gear) Inside the Boat
61
Bottom of Boat
62
Cavitation
62
Ventilation
62
Elevation and Climate
62
Propeller Selection
63
Getting Started
63
20-Hour Break-In Period
63
After Break-In Period
63
End of First Season Checkup
64
Section 4 - Specifications
65
Fuel Requirements
66
Fuel Ratings
66
Using Reformulated (Oxygenated) Gasolines (USA Only)
66
Gasolines Containing Alcohol
66
Engine Oil
67
Engine Specifications (MPI)
67
Engine Specifications
67
Fluid Specifications (MPI)
68
Fluid Specifications
68
Engine
68
Alpha Sterndrive
69
Bravo Sterndrives
69
Power-Assisted Steering and Power Trim Fluids
69
Approved Power Trim Fluids
69
Approved Power-Assisted Steering Fluids
69
Owner/Operator Responsibilities
73
Dealer Responsibilities
73
Maintenance
73
Do It Yourself Maintenance Suggestions
74
Inspection
74
Maintenance Schedule - Sterndrive Models
75
Routine Maintenance
75
Each Day End
75
Each Day Start
75
Every Two Months or 50 Hours
75
Weekly
75
Scheduled Maintenance
75
After the Initial 20 Hour Break-In Period
75
Every 100 Hours or Annually (Whichever Occurs First)
75
Section 5 - Maintenance
75
Every 200 Hours or 3 Years
76
Every 300 Hours or 3 Years
76
Every 5 Years
76
Maintenance Log
76
Engine Oil
77
Checking
77
Filling
77
Changing Oil and Filter
78
Easy Engine Oil Drain System
78
Engine Oil Drain Pump
79
Changing Filter
80
Power Steering Fluid
80
Checking
80
Filling
81
Changing
81
Engine Coolant
81
Checking
81
Filling
82
Changing
83
Drive Unit Oil
83
Checking
83
Filling
84
Changing
85
Power Trim Fluid
87
Checking
87
Filling
87
Changing
88
Battery
88
Multiple EFI Engine Battery Precautions
88
Cleaning the Flame Arrestor
89
Positive Crankcase Ventilation Valve (PCV)
90
Changing
90
Water-Separating Fuel Filter (MPI)
90
Water-Separating Fuel Filter
90
GEN II Models
91
Installation
91
Removal
91
GEN III Models
92
Removal
92
Installation
93
Lubrication
93
Steering System
93
Throttle Cable
95
Shift Cable - Typical
96
Sterndrive Unit and Transom Assembly
96
Sterndrive U-Joint Shaft Splines and O-Rings (Sterndrive Unit Removed)
97
Engine Coupler
97
Driveshaft Extension Models
98
Propellers
98
Propeller Repair
98
Alpha Propeller Removal
98
Alpha Propeller Installation
99
Bravo One Propeller Removal
100
Bravo One Propeller Installation
100
Bravo Two Propeller Removal
101
Bravo Two Propeller Installation
101
Bravo Three Propeller Removal
102
Bravo Three Propeller Installation
104
Serpentine Drive Belt
106
Checking
106
Replacing Belt And/Or Adjusting Tension
106
Corrosion Protection
107
Corrosion Information
107
Maintaining Ground Circuit Continuity
108
Anodes and Mercathode System Locations
108
System
109
Checking the Quicksilver Mercathode System
109
Power Package Exterior Surfaces
110
Boat Bottom Care
110
Anti-Fouling Paint
110
Sterndrive Surface Care
112
Flushing the Power Package
113
Flushing Attachments
113
Sterndrive Water Pickups
114
Alternative Water Pickups
116
The Seacore Power Package Flushing Procedure
117
Models Using the Sterndrive Water Pickup
117
Cold Weather or Extended Storage
124
Preparing Power Package for Storage
124
Engine and Fuel System Preparation
125
Draining the Seawater System
126
Drain System Identification
127
Air Actuated Single Point Drain System
127
Manual Single Point Drain System
127
Three Point Manual Drain System
127
Air Actuated Single Point Drain System
128
Boat in the Water
128
Multi-Point Drain (MPD) System
128
Section 6 - Storage
129
Boat out of the Water
130
Manual Single Point Drain System
132
Boat in the Water
132
Boat out of the Water
133
Boat in the Water
134
Three Point Manual Drain System
134
Boat out of the Water
136
Multi-Point Drain (MPD) System
136
Draining the Sterndrive
138
Battery Storage
139
Power Package Recommissioning
139
Section 7 - Troubleshooting
141
Diagnosing EFI Problems
142
Diagnosing DTS Problems
142
Engine Guardian System
142
Starter Motor will Not Crank Engine, or Cranks Slow
142
Engine will Not Start or Is Hard to Start
142
Engine Runs Rough, Misses And/Or Backfires
143
Poor Performance
143
Excessive Engine Temperature
143
June
143
Insufficient Engine Temperature
144
Low Engine Oil Pressure
144
Battery will Not Come up on Charge
144
Remote Control Operates Hard, Binds, Has Excessive Free-Play or Makes Unusual Sounds
144
Steering Wheel Turns Hard or Jerky
144
Power Trim Does Not Operate (Motor Does Not Operate)
145
Power Trim Does Not Operate (Motor Operates but Sterndrive Unit Does Not Move)
145
Section 8 - Customer Assistance Information
147
Owner Service Assistance
148
Local Repair Service
148
Service Away from Home
148
Stolen Power Package
148
Attention Required after Submersion
148
Replacement Service Parts
148
Parts and Accessories Inquiries
149
Resolving a Problem
149
Mercury Marine Service Offices
149
Ordering Literature
150
United States and Canada
150
Outside the United States and Canada
150
Advertisement
MerCruiser Sterndrive 4.3 MPI User Manual (148 pages)
Gasoline Engines
Brand:
MerCruiser
| Category:
Engine
| Size: 11.28 MB
Table of Contents
Read this Manual Thoroughly
3
Table of Contents
5
Warranty Registration: United States and Canada
10
Warranty Registration: Outside the United States and Canada
10
Transfer of Warranty
11
Mercury Product Protection Plan: United States and Canada
11
Mercury Mercruiser Limited Warranty (Gasoline-Fueled Products Only)
12
3-Year Limited Warranty against Corrosion
14
4-Year Limited Corrosion Warranty: Seacore Sterndrive Models with Gas Engines
15
Global Warranty Charts
16
Consumer Application Warranty Chart
16
Commercial Application Warranty Chart
17
Government Application Warranty Chart
18
Mercury Installation Quality Certification Program
18
Section 1 - Warranty
18
California Emissions Limited Warranty
19
Duration of Coverage
20
How to Obtain Warranty Coverage
20
What Mercury will Do
21
What Is Not Covered
21
Components of the Emission Control System
21
Components of the Emission Control System 13 Disclaimers and Limitations
22
Your Warranty Rights and Obligations
22
Manufacturer's Warranty Coverage
22
Disclaimers and Limitations
22
Mercury Installation Quality Certification Program 10 California Emissions Limited Warranty
19
What Is Covered
19
California Emission Control Warranty Statement
22
Owner's Warranty Responsibilities
23
Emission Control Information Label
23
Owner Responsibility
24
Emission Certification Star Label
24
Section 2 - Getting to Know Your Power Package
27
Identification
28
Engine Serial Number Decal MPI
28
Bravo Sterndrive Serial Number and Identification
28
Bravo Transom Serial Number
29
Lanyard Stop Switch
30
Instrumentation
31
System View
31
Digital Gauges
32
Analog Gauges
33
Remote Controls (Non-DTS Models)
33
Remote Controls
33
Panel Mount Features
34
Console Mount Features
35
Remote Controls (DTS Models)
35
Remote Controls
35
Panel Mount Features
36
Console Mount Features - Single Engine
37
Slim Binnacle Console Mount Features - Single Engine
38
Console Mount Features- Dual Engine
39
Synchronizing Dual Engines
40
Dual Helm Station Transfer
40
Synchronizing Dual Helms Prior to Station Transfer
41
Zero Effort Features
41
Power Trim
42
Single Engine Trim/Trailer
43
Dual Engine Trim/Trailer
43
Electrical System Overload Protection
43
Audio Warning System
46
Testing the Audio Warning System
46
Engine Guardian Strategy
46
Warning Horn Signals
47
Safe Boating Suggestions
50
Be Alert to Carbon Monoxide Poisoning
51
Good Ventilation
52
Poor Ventilation
52
Basic Boat Operation (Non-DTS Models)
52
Launching and Boat Operation
52
Section 3 - on the Water
52
Operation Chart
53
Starting and Stopping the Engine
53
Starting the Engine
53
November
53
Stopping the Engine
54
Starting Engine after Stopped While in Gear
54
Throttle Only Operation
54
Trailering the Boat
54
Freezing Temperature Operation
55
Drain Plug and Bilge Pump
55
Basic Boat Operation (DTS Models)
55
Launching and Boat Operation
55
Operation Chart
55
Starting and Stopping the Engine
56
Starting the Engine
56
Stopping the Engine
57
Throttle Only Operation
57
Drain Plug and Bilge Pump
58
Freezing Temperature Operation
58
Trailering the Boat
58
Protecting People in the Water
58
While You Are Cruising
58
While Boat Is Stationary
58
High-Speed and High-Performance Boat Operation
59
Passenger Safety in Pontoon Boats and Deck Boats
59
Boats Having an Open Front Deck
59
Boats with Front-Mounted, Raised Pedestal Fishing Seats
59
Wave and Wake Jumping
60
Impact with Underwater Hazards
60
Drive Unit Impact Protection
61
Operating with Low Water Inlets in Shallow Water
61
Conditions Affecting Operation
62
Weight Distribution (Passengers and Gear) Inside the Boat
62
Bottom of Boat
62
Cavitation
62
Ventilation
62
Elevation and Climate
63
Propeller Selection
63
Getting Started
63
20-Hour Break-In Period
63
After Break-In Period
64
End of First Season Checkup
64
Section 4 - Specifications
65
Fuel Requirements
66
Fuel Ratings
66
Using Reformulated (Oxygenated) Gasolines (USA Only)
66
Gasolines Containing Alcohol
66
Engine Oil
67
Engine Specifications (MPI)
67
Engine Specifications
67
Fluid Specifications (MPI)
68
Fluid Specifications
68
Engine
68
Alpha Sterndrive
69
Bravo Sterndrives
69
Power-Assisted Steering and Power Trim Fluids
69
Approved Power Trim Fluids
69
Approved Power-Assisted Steering Fluids
69
Owner/Operator Responsibilities
73
Dealer Responsibilities
73
Maintenance
73
Do It Yourself Maintenance Suggestions
74
Inspection
74
Maintenance Schedule - Sterndrive Models
75
Routine Maintenance
75
Each Day End
75
Each Day Start
75
Every Two Months or 50 Hours
75
Weekly
75
Scheduled Maintenance
75
After the Initial 20 Hour Break-In Period
75
Every 100 Hours or Annually (Whichever Occurs First)
75
Section 5 - Maintenance
75
Every 200 Hours or 3 Years
76
Every 300 Hours or 3 Years
76
Every 5 Years
76
Maintenance Log
76
Engine Oil
77
Checking
77
Filling
77
Changing Oil and Filter
78
Easy Engine Oil Drain System
78
Changing Filter
79
Engine Oil Drain Pump
79
Power Steering Fluid
80
Checking
80
Filling
80
Changing
81
Engine Coolant
81
Checking
81
Filling
82
Changing
82
Drive Unit Oil
83
Checking
83
Filling
83
Changing
84
Power Trim Fluid
86
Checking
86
Filling
86
Changing
87
Battery
87
Multiple EFI Engine Battery Precautions
87
Cleaning the Flame Arrestor
88
Positive Crankcase Ventilation Valve (PCV)
89
Changing
89
Water-Separating Fuel Filter (MPI)
89
Water-Separating Fuel Filter
89
GEN II Models
90
Installation
90
Removal
90
GEN III Models
91
Removal
91
Installation
92
Lubrication
92
Steering System
92
Throttle Cable
94
Shift Cable - Typical
95
Sterndrive Unit and Transom Assembly
95
Sterndrive U-Joint Shaft Splines and O-Rings (Sterndrive Unit Removed)
96
Engine Coupler
96
Driveshaft Extension Models
97
Propellers
97
Propeller Repair
97
Alpha Propeller Removal
97
Alpha Propeller Installation
98
Bravo One Propeller Removal
99
Bravo One Propeller Installation
99
Bravo Two Propeller Removal
100
Bravo Two Propeller Installation
100
Bravo Three Propeller Removal
101
Bravo Three Propeller Installation
103
Serpentine Drive Belt
105
Checking
105
Replacing Belt And/Or Adjusting Tension
105
Corrosion Protection
106
Corrosion Information
106
Maintaining Ground Circuit Continuity
107
Anodes and Mercathode System Locations
107
Checking the Quicksilver Mercathode System
108
Power Package Exterior Surfaces
109
Boat Bottom Care
109
Anti-Fouling Paint
109
Sterndrive Surface Care
111
Flushing the Power Package
112
Flushing Attachments
112
Sterndrive Water Pickups
113
Alternative Water Pickups
115
The Seacore Power Package Flushing Procedure
116
Models Using the Sterndrive Water Pickup
116
Cold Weather or Extended Storage
122
Preparing Power Package for Storage
122
Engine and Fuel System Preparation
123
Draining the Seawater System
123
Drain System Identification
124
Air Actuated Single Point Drain System
124
Manual Single Point Drain System
124
Multi-Point Drain (MPD) System
125
Three Point Manual Drain System
125
Air Actuated Single Point Drain System
126
Boat in the Water
126
Boat out of the Water
128
Boat in the Water
130
Manual Single Point Drain System
130
Boat out of the Water
131
Section 6 - Storage
132
Three Point Manual Drain System
132
Boat in the Water
132
Boat out of the Water
133
Multi-Point Drain (MPD) System
134
Draining the Sterndrive
136
Battery Storage
137
Power Package Recommissioning
137
Section 7 - Troubleshooting
139
Diagnosing EFI Problems
140
Diagnosing DTS Problems
140
Engine Guardian System
140
Starter Motor will Not Crank Engine, or Cranks Slow
140
Engine will Not Start or Is Hard to Start
140
Engine Runs Rough, Misses And/Or Backfires
141
Poor Performance
141
Excessive Engine Temperature
141
November
141
Insufficient Engine Temperature
142
Low Engine Oil Pressure
142
Battery will Not Come up on Charge
142
Remote Control Operates Hard, Binds, Has Excessive Free-Play or Makes Unusual Sounds
142
Steering Wheel Turns Hard or Jerky
142
Power Trim Does Not Operate (Motor Does Not Operate)
143
Power Trim Does Not Operate (Motor Operates but Sterndrive Unit Does Not Move)
143
Section 8 - Customer Assistance Information
145
Owner Service Assistance
146
Local Repair Service
146
Service Away from Home
146
Stolen Power Package
146
Attention Required after Submersion
146
Replacement Service Parts
146
Parts and Accessories Inquiries
147
Resolving a Problem
147
Mercury Marine Service Offices
147
Ordering Literature
148
United States and Canada
148
Outside the United States and Canada
148
MerCruiser Sterndrive 4.3 MPI User Manual (126 pages)
Gasoline Engines
Brand:
MerCruiser
| Category:
Engine
| Size: 9.02 MB
Table of Contents
Read this Manual Thoroughly
2
Table of Contents
5
Warranty Registration: United States and Canada
10
Warranty Registration: Outside the United States and Canada
10
Transfer of Warranty
10
Mercury Product Protection Plan: United States and Canada
11
Mercury Mercruiser Limited Warranty (Gasoline-Fueled Products Only)
11
3-Year Limited Warranty against Corrosion
13
4-Year Limited Corrosion Warranty: Seacore Sterndrive Models with Gas Engines
14
Global Warranty Charts
15
Consumer Application Warranty Chart
16
Commercial Application Warranty Chart
17
Government Application Warranty Chart
18
Mercury Installation Quality Certification Program
18
Section 1 - Warranty
18
California Emissions Limited Warranty
19
What Is Covered
19
Duration of Coverage
19
How to Obtain Warranty Coverage
20
What Mercury will Do
20
What Is Not Covered
20
Disclaimers and Limitations
20
California Emission Control Warranty Statement
20
Your Warranty Rights and Obligations
20
Manufacturer's Warranty Coverage
21
Owner's Warranty Responsibilities
21
Emission Control Information Label
21
Owner Responsibility
22
Emission Certification Star Label
22
Section 2 - Getting to Know Your Power Package
25
Identification
26
Engine Serial Number Decal MPI
26
Bravo Sterndrive Serial Number and Identification
26
Bravo Transom Serial Number
27
Lanyard Stop Switch
27
Instrumentation
28
System View
28
Digital Gauges
29
Analog Gauges
29
Remote Controls (Non-DTS Models)
29
Remote Controls
29
Console Mount Features
30
Panel Mount Features
30
Remote Controls (DTS Models)
31
Remote Controls
31
Panel Mount Features
31
Console Mount Features - Single Engine
32
Slim Binnacle Console Mount Features - Single Engine
32
Console Mount Features- Dual Engine
33
Synchronizing Dual Engines
33
Dual Helm Station Transfer
34
Synchronizing Dual Helms Prior to Station Transfer
34
Zero Effort Features
35
Power Trim
35
Single Engine Trim/Trailer
36
Dual Engine Trim/Trailer
36
Electrical System Overload Protection
36
Audio Warning System
38
Testing the Audio Warning System
39
Engine Guardian Strategy
39
Warning Horn Signals
39
Safe Boating Suggestions
42
Be Alert to Carbon Monoxide Poisoning
43
Good Ventilation
43
Poor Ventilation
43
Basic Boat Operation (Non-DTS Models)
44
Launching and Boat Operation
44
Operation Chart
44
Starting and Stopping the Engine
44
Starting the Engine
44
Drain Plug and Bilge Pump
45
Freezing Temperature Operation
45
Starting the Engine after It Has Been Stopped While in Gear
45
Stopping the Engine
45
Throttle-Only Operation
45
Trailering the Boat
45
Section 3 - on the Water
45
Basic Boat Operation (DTS Models)
46
Launching and Boat Operation
46
Operation Chart
46
Starting and Stopping the Engine
46
Starting the Engine
46
Stopping the Engine
47
Throttle-Only Operation
47
Trailering the Boat
47
Drain Plug and Bilge Pump
48
Freezing Temperature Operation
48
Protecting People in the Water
48
While You Are Cruising
48
While Boat Is Stationary
48
High-Speed and High-Performance Operation
48
Passenger Safety in Pontoon Boats and Deck Boats
48
Boats Having an Open Front Deck
48
Boats with Front-Mounted, Raised Pedestal Fishing Seats
49
Wave and Wake Jumping
49
Impact with Underwater Hazards
50
Drive Unit Impact Protection
50
Operating with Low Water Inlets in Shallow Water
51
Conditions Affecting Operation
51
Weight Distribution (Passengers and Gear) Inside the Boat
51
The Bottom of the Boat
51
Cavitation
51
Ventilation
51
Elevation and Climate
52
Propeller Selection
52
Getting Started
52
20-Hour Break-In Period
52
After Break-In Period
52
End of First Season Checkup
53
Section 4 - Specifications
55
Fuel Requirements
56
Fuel Ratings
56
Using Reformulated (Oxygenated) Gasolines (USA Only)
56
Gasolines Containing Alcohol
56
Engine Oil
56
Engine Specifications (MPI)
57
Engine Specifications
57
Fluid Specifications (MPI)
58
Fluid Specifications
58
Engine
58
Alpha Sterndrive
59
Bravo Sterndrives
59
Power-Assisted Steering and Power Trim Fluids
59
Approved Power Trim Fluids
59
Approved Power-Assisted Steering Fluids
59
Owner/Operator Responsibilities
62
Dealer Responsibilities
62
Maintenance
62
Do-It-Yourself Maintenance Suggestions
62
Inspection
63
Maintenance Schedule - Sterndrive Models
63
Routine Maintenance
63
Each Day End
63
Each Day Start
63
Every Two Months or 50 Hours
63
Weekly
63
Scheduled Maintenance
63
After the Initial 20 Hour Break-In Period
63
Every 100 Hours or Annually (Whichever Occurs First)
64
Every 200 Hours or 3 Years
64
Every 300 Hours or 3 Years
64
Every 5 Years
64
Maintenance Log
64
Engine Oil
65
Checking
65
Filling
65
Section 5 - Maintenance
65
Changing Oil and Filter
66
Easy Engine Oil Drain System
66
Engine Oil Drain Pump
66
Changing Filter
67
Power Steering Fluid
67
Checking
67
Filling
68
Changing
68
Engine Coolant
68
Checking
68
Filling
69
Changing
69
Drive Unit Oil
70
Checking
70
Filling
70
Changing
71
Power Trim Fluid
72
Checking
72
Filling
73
Changing
73
Battery
73
Multiple EFI Engine Battery Precautions
73
Cleaning the Flame Arrestor
74
Positive Crankcase Ventilation Valve (PCV)
75
Changing
75
Water-Separating Fuel Filter (MPI)
75
Water-Separating Fuel Filter
75
GEN II Models
76
Installation
76
Removal
76
GEN III Models
77
Installation
77
Removal
77
Lubrication
78
Steering System
78
Throttle Cable
79
Shift Cable - Typical
80
Sterndrive Unit and Transom Assembly
80
Sterndrive U-Joint Shaft Splines and O-Rings (Sterndrive Unit Removed)
81
Engine Coupler
81
Driveshaft Extension Models
82
Propellers
82
Propeller Repair
82
Alpha Propeller Removal
82
Alpha Propeller Installation
82
Bravo One Propeller Removal
83
Bravo One Propeller Installation
83
Bravo Two Propeller Removal
84
Bravo Two Propeller Installation
85
Bravo Three Propeller Removal
85
Bravo Three Propeller Installation
86
Serpentine Drive Belt
88
Checking
88
Replacing Belt And/Or Adjusting Tension
88
Corrosion Protection
89
Corrosion Information
89
Maintaining Ground Circuit Continuity
89
Anodes and Mercathode System Locations
89
Checking the Quicksilver Mercathode System
90
Power Package Exterior Surfaces
91
Boat Bottom Care
91
Anti-Fouling Paint
91
Flushing the Power Package
93
Sterndrive Surface Care
93
Flushing Attachments
94
Sterndrive Water Pickups
95
Alternative Water Pickups
96
Models Using the Sterndrive Water Pickup
97
Seacore Power Package Flushing Procedure
97
Section 6 - Storage
101
Cold Weather or Extended Storage
102
Preparing Power Package for Storage
102
Engine and Fuel System Preparation
103
Draining the Seawater System
103
Drain System Identification
104
Air Actuated Single Point Drain System
104
Manual Single Point Drain System
104
Three Point Manual Drain System
104
Air Actuated Single Point Drain System
105
Boat in the Water
105
Multi-Point Drain (MPD) System
105
Boat out of the Water
107
Boat in the Water
109
Boat out of the Water
109
Manual Single-Point Drain System
109
Boat in the Water
110
Three-Point Manual Drain System
110
Boat out of the Water
111
Multi-Point Drain (MPD) System
112
Draining the Sterndrive
113
Battery Storage
114
Recommissioning the Power Package
114
Section 7 - Troubleshooting
117
Diagnosing EFI Problems
118
Diagnosing DTS Problems
118
Engine Guardian System
118
Starter Motor will Not Crank Engine, or Cranks Slow
118
Engine will Not Start or Is Hard to Start
118
Engine Runs Rough, Misses, or Backfires
119
Poor Performance
119
Excessive Engine Temperature
119
Insufficient Engine Temperature
119
Low Engine Oil Pressure
120
Battery will Not Recharge
120
Remote Control Is Difficult to Move, Has Excessive Play, or Makes Unusual Sounds
120
Steering Wheel Jerks or Is Difficult to Turn
120
Power Trim Does Not Operate (Motor Does Not Operate)
120
Power Trim Does Not Operate (Motor Operates but Sterndrive Unit Does Not Move)
121
Section 8 - Customer Assistance Information
123
Owner Service Assistance
124
Local Repair Service
124
Service Away from Home
124
Stolen Power Package
124
Attention Required after Submersion
124
Replacement Service Parts
124
Parts and Accessories Inquiries
124
Resolving a Problem
124
Mercury Marine Service Offices
125
Ordering Literature
125
United States and Canada
125
Outside the United States and Canada
126
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