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496 MAG H.O.
MerCruiser 496 MAG H.O. Manuals
Manuals and User Guides for MerCruiser 496 MAG H.O.. We have
2
MerCruiser 496 MAG H.O. manuals available for free PDF download: Owner's Manual
MerCruiser 496 MAG H.O. Owner's Manual (146 pages)
With Emissions Control
Brand:
MerCruiser
| Category:
Engine
| Size: 11.69 MB
Table of Contents
Read this Manual Thoroughly
3
Table of Contents
5
Section 1 - Warranty
9
Warranty Registration: United States and Canada
10
Warranty Registration: Outside the United States and Canada
10
Transfer of Warranty
11
Mercury Product Protection Plan: United States and Canada
11
Mercury Mercruiser Limited Warranty (Gasoline-Fueled Products Only)
12
3-Year Limited Warranty against Corrosion
14
4-Year Limited Corrosion Warranty: Seacore Sterndrive Models with Gas Engines
15
Global Warranty Charts
16
Consumer Application Warranty Chart
16
Commercial Application Warranty Chart
17
Government Application Warranty Chart
18
California Emissions Limited Warranty
18
What Is Covered
19
Duration of Coverage
19
How to Obtain Warranty Coverage
20
What Mercury will Do
20
What Is Not Covered
20
Components of the Emission Control System
20
Components of the Emission Control System 12 Disclaimers and Limitations
22
Disclaimers and Limitations
22
Mercury Installation Quality Certification Program
22
Your Warranty Rights and Obligations
23
Manufacturer's Warranty Coverage
23
Owner's Warranty Responsibilities
23
California Emission Control Warranty Statement
23
Emission Control Information Label
24
Owner Responsibility
25
Emission Certification Star Label
25
Section 2 - Getting to Know Your Power Package
27
Identification
28
Engine Serial Number Decal
28
Bravo Sterndrive Serial Number and Identification
28
Bravo Transom Serial Number
29
Lanyard Stop Switch
30
Instrumentation
31
Digital Gauges
31
Analog Gauges
32
Remote Controls (Non-DTS Models)
33
Remote Controls
33
Panel Mount Features
33
Console Mount Features
34
Zero Effort Features
35
Remote Controls (DTS Models)
35
Remote Controls
35
Panel Mount Features
36
Console Mount Features - Single Engine
37
Slim Binnacle Console Mount Features - Single Engine
38
Console Mount Features- Dual Engine
39
Synchronizing Dual Engines
40
Dual Helm Station Transfer
40
Synchronizing Dual Helms Prior to Station
41
Synchronizing Dual Helms Prior to Station Transfer
41
Transfer
41
Zero Effort Features
41
Power Trim
42
Single Engine Trim/Trailer
43
Dual Engine Trim/Trailer
43
Trim Without Key
43
Trim Delta
44
Electrical System Overload Protection
44
Audio Warning System
48
Testing the Audio Warning System
48
Engine Guardian Strategy
48
Warning Horn Signals
49
Section 3 - on the Water
51
Safe Boating Suggestions
52
Be Alert to Carbon Monoxide Poisoning
53
Good Ventilation
53
Poor Ventilation
54
Basic Boat Operation (Non-DTS Models)
54
Launching and Boat Operation
54
November
55
Operation Chart
55
Starting and Stopping the Engine
55
Starting the Engine
55
Starting the Engine after It Has Been Stopped While in Gear
56
Stopping the Engine
56
Throttle-Only Operation
56
Trailering the Boat
56
Drain Plug and Bilge Pump
57
Freezing Temperature Operation
57
Basic Boat Operation (DTS Models)
57
Launching and Boat Operation
57
Operation Chart
57
Starting and Stopping the Engine
58
Starting the Engine
58
Stopping the Engine
59
Throttle-Only Operation
59
Drain Plug and Bilge Pump
60
Freezing Temperature Operation
60
Trailering the Boat
60
Protecting People in the Water
60
While You Are Cruising
60
While Boat Is Stationary
60
High-Speed and High-Performance Operation
61
Passenger Safety in Pontoon Boats and Deck Boats
61
Boats Having an Open Front Deck
61
Boats with Front-Mounted, Raised Pedestal Fishing Seats
61
Wave and Wake Jumping
62
Impact with Underwater Hazards
62
Drive Unit Impact Protection
63
Operating with Low Water Inlets in Shallow Water
63
Conditions Affecting Operation
64
Weight Distribution (Passengers and Gear) Inside the Boat
64
The Bottom of the Boat
64
Cavitation
64
Ventilation
64
Elevation and Climate
64
Propeller Selection
65
Getting Started
65
20-Hour Break-In Period
65
After Break-In Period
66
End of First Season Checkup
66
Section 4 - Specifications
67
Fuel Requirements
68
Fuel Ratings
68
Using Reformulated (Oxygenated) Gasoline (USA Only)
68
Gasoline Containing Alcohol
68
Engine Oil
69
Engine Specifications
69
Fluid Specifications
70
Engine
70
Bravo Sterndrives
70
Power-Assisted Steering and Power Trim Fluids
71
Approved Power Trim Fluids
71
Approved Power-Assisted Steering Fluids
71
Owner/Operator Responsibilities
74
Dealer Responsibilities
74
Maintenance
74
Section 5 - Maintenance
74
Do It Yourself Maintenance Suggestions
75
Inspection
75
Maintenance Schedule-Sterndrive Models
76
Routine Maintenance
76
Scheduled Maintenance
76
Maintenance Log
77
Engine Oil
78
Checking
78
Filling
79
Changing Oil and Filter
80
Easy Engine Oil Drain System
80
Engine Oil Drain Pump
80
Changing the Oil Filter
81
Power-Assisted Steering Fluid
82
Checking
82
Filling
82
Changing
83
Engine Coolant
83
Checking
83
Filling
83
Changing
84
Sterndrive Gear Lube
84
Checking
84
Filling
85
Changing
85
Power Trim Fluid
87
Checking
87
Filling
88
Changing
88
Battery
88
Multiple EFI Engine Battery Precautions
89
Cleaning the Flame Arrestor
89
November
89
Cleaning the IAC Muffler (Non-DTS Models Only)
90
Water-Separating Fuel Filter
91
GEN III Models
92
Removal
92
Installation
93
Lubrication
93
Steering System
93
Throttle Cable
95
Shift Cable - Typical
96
Sterndrive Unit and Transom Assembly
96
Sterndrive U-Joint Shaft Splines and O-Rings (Sterndrive Unit Removed)
97
Engine Coupler
97
Driveshaft Extension Models
98
Propellers
98
Propeller Repair
98
Bravo Sterndrive Propeller Removal
98
Bravo One Models
98
Bravo Two Models
101
Bravo Three Models
102
Bravo Sterndrive Propeller Installation
103
Bravo One Models
103
Bravo Two Models
105
Bravo Three
106
Serpentine Drive Belt
108
Belt Routing
108
Checking
108
Replacing
109
Corrosion Protection
109
Corrosion Information
109
Maintaining Ground Circuit Continuity
110
Anodes and Mercathode System Locations
110
System
111
Checking the Quicksilver Mercathode System
111
Power Package Exterior Surfaces
112
Boat Bottom Care
112
Anti-Fouling Paint
112
Sterndrive Surface Care
114
Flushing the Seawater System-Sterndrive Models
115
General Information-Bravo Sterndrive
115
Flushing Attachments
115
Sterndrive Water Pickups
116
The Boat out of the Water-Bravo Sterndrive
116
The Boat in the Water-Bravo Sterndrive
117
The Boat out of the Water-Alternative Water Pickups
118
The Boat in the Water-Alternative Water Pickups
119
Seacore Power Package Flushing Procedure
120
Models Using the Sterndrive Water Pickup
120
Cold Weather or Extended Storage
126
Preparing Power Package for Storage
126
Engine and Fuel System Preparation
127
Draining the Seawater System
128
Drain System Identification
128
Air Actuated Single Point Drain System
128
Manual Drain System
129
Air Actuated Single Point Drain System
129
Boat in the Water
129
Section 6 - Storage
130
Boat out of the Water
131
Manual Drain System
133
Boat in the Water
133
Boat out of the Water
134
Draining the Sterndrive
134
Battery Storage
135
Power Package Recommissioning
135
Section 7 - Troubleshooting
137
Diagnosing EFI Problems
138
Diagnosing DTS Problems
138
Engine Guardian System
138
Troubleshooting Charts
138
Starter Motor will Not Crank Engine, or Cranks Slowly
138
Engine will Not Start or Is Hard to Start
139
Engine Runs Rough, Misses, or Backfires
139
Poor Performance
139
Excessive Engine Temperature
139
Insufficient Engine Temperature
140
Low Engine Oil Pressure
140
Battery will Not Recharge
140
Excessive Play, or Makes Unusual Sounds
140
Remote Control Is Difficult to Move, Has Excessive Play, or Makes Unusual Sounds
140
November
140
Steering Wheel Jerks or Is Difficult to Turn
141
Power Trim Does Not Operate (Motor Does Not Operate)
141
Power Trim Does Not Operate (Motor Operates but Sterndrive Unit Does Not Move)
141
Section 8 - Customer Assistance Information
143
Owner Service Assistance
144
Local Repair Service
144
Service Away from Home
144
Stolen Power Package
144
Attention Required after Submersion
144
Replacement Service Parts
144
Parts and Accessories Inquiries
145
Resolving a Problem
145
Mercury Marine Service Offices
145
Ordering Literature
146
United States and Canada
146
Outside the United States and Canada
146
Advertisement
MerCruiser 496 MAG H.O. Owner's Manual (124 pages)
Brand:
MerCruiser
| Category:
Engine
| Size: 10.22 MB
Table of Contents
Read this Manual Thoroughly
2
Table of Contents
5
Warranty Registration: United States and Canada
10
Warranty Registration: Outside the United States and Canada
10
Transfer of Warranty
10
Mercury Product Protection Plan: United States and Canada
11
Mercury Mercruiser Limited Warranty (Gasoline-Fueled Products Only)
11
3-Year Limited Warranty against Corrosion
13
4-Year Limited Corrosion Warranty: Seacore Sterndrive Models with Gas Engines
14
Global Warranty Charts
15
Consumer Application Warranty Chart
16
Commercial Application Warranty Chart
17
Government Application Warranty Chart
18
California Emissions Limited Warranty
18
What Is Covered
18
Section 1 - Warranty
18
Duration of Coverage
19
How to Obtain Warranty Coverage
19
What Mercury will Do
19
What Is Not Covered
19
Components of the Emission Control System
20
Disclaimers and Limitations
21
Mercury Installation Quality Certification Program
21
California Emission Control Warranty Statement
22
Your Warranty Rights and Obligations
22
Manufacturer's Warranty Coverage
22
Owner's Warranty Responsibilities
22
Emission Control Information Label
22
Owner Responsibility
23
Emission Certification Star Label
23
Section 2 - Getting to Know Your Power Package
25
Identification
26
Engine Serial Number Decal
26
Bravo Sterndrive Serial Number and Identification
26
Bravo Transom Serial Number
27
Lanyard Stop Switch
27
Instrumentation
28
Digital Gauges
28
Analog Gauges
29
Remote Controls (Non-DTS Models)
29
Remote Controls
29
Console Mount Features
30
Panel Mount Features
30
Zero Effort Features
31
Remote Controls (DTS Models)
31
Remote Controls
31
Panel Mount Features
31
Console Mount Features - Single Engine
32
Slim Binnacle Console Mount Features - Single Engine
33
Console Mount Features- Dual Engine
33
Synchronizing Dual Engines
34
Dual Helm Station Transfer
34
Synchronizing Dual Helms Prior to Station Transfer
35
Zero Effort Features
35
Power Trim
35
Single Engine Trim/Trailer
36
Dual Engine Trim/Trailer
37
Trim Without Key
37
Trim Delta
37
Electrical System Overload Protection
37
Audio Warning System
40
Caution
40
Severe
40
Obdm
41
Testing the Audio Warning System
41
Guardian Strategy
41
Safe Boating Suggestions
44
Be Alert to Carbon Monoxide Poisoning
45
Good Ventilation
45
Poor Ventilation
45
Basic Boat Operation (Non-DTS Models)
46
Launching and Boat Operation
46
Operation Chart
46
Starting and Stopping the Engine
46
Starting the Engine
46
Section 3 - on the Water
46
Stopping the Engine
47
Starting the Engine after It Has Been Stopped While in Gear
47
Throttle-Only Operation
47
Trailering the Boat
47
Freezing Temperature Operation
47
Drain Plug and Bilge Pump
48
Basic Boat Operation (DTS Models)
48
Launching and Boat Operation
48
March
48
Operation Chart
48
Starting and Stopping the Engine
48
Starting the Engine
48
Stopping the Engine
49
Throttle-Only Operation
49
Drain Plug and Bilge Pump
50
Freezing Temperature Operation
50
Trailering the Boat
50
Protecting People in the Water
50
While You Are Cruising
50
While Boat Is Stationary
50
High-Speed and High-Performance Operation
50
Passenger Safety in Pontoon Boats and Deck Boats
51
Boats Having an Open Front Deck
51
Boats with Front-Mounted, Raised Pedestal Fishing Seats
51
Wave and Wake Jumping
51
Impact with Underwater Hazards
52
Drive Unit Impact Protection
52
Operating with Low Water Inlets in Shallow Water
53
Conditions Affecting Operation
53
Weight Distribution (Passengers and Gear) Inside the Boat
53
The Bottom of the Boat
53
Cavitation
53
Ventilation
53
Elevation and Climate
54
Propeller Selection
54
Getting Started
54
20-Hour Break-In Period
54
After Break-In Period
54
End of First Season Checkup
55
Section 4 - Specifications
57
Fuel Requirements
58
Fuel Ratings
58
Using Reformulated (Oxygenated) Gasoline (USA Only)
58
Gasoline Containing Alcohol
58
Engine Oil
58
Engine Specifications
59
Fluid Specifications
60
Engine
60
Bravo Sterndrives
60
Power-Assisted Steering and Power Trim Fluids
60
Approved Power-Assisted Steering Fluids
60
Approved Power Trim Fluids
61
Owner/Operator Responsibilities
64
Dealer Responsibilities
64
Maintenance
64
Do-It-Yourself Maintenance Suggestions
64
Inspection
65
Maintenance Schedule-Sterndrive Models
65
Routine Maintenance
65
Scheduled Maintenance
65
Maintenance Log
66
Engine Oil
67
Checking
67
Filling
68
Changing Oil and Filter
68
Easy Engine Oil Drain System
68
Engine Oil Drain Pump
69
Changing the Oil Filter
69
Section 5 - Maintenance
69
Power-Assisted Steering Fluid
70
Checking
70
Filling
70
Changing
70
Engine Coolant
71
Checking
71
Filling
71
Changing
72
Sterndrive Gear Lube
72
Checking
72
Filling
72
Changing
73
Power Trim Fluid
74
Checking
74
Filling
75
Changing
75
Battery
75
Multiple EFI Engine Battery Precautions
75
Cleaning the Flame Arrestor
76
Cleaning the IAC Muffler (Non-DTS Models Only)
76
Water-Separating Fuel Filter
77
GEN III Models
78
Installation
78
Removal
78
Lubrication
79
Steering System
79
Throttle Cable
80
Shift Cable - Typical
81
Sterndrive Unit and Transom Assembly
81
Sterndrive U-Joint Shaft Splines and O-Rings (Sterndrive Unit Removed)
82
Engine Coupler
82
Driveshaft Extension Models
82
Propellers
83
Propeller Repair
83
Bravo Sterndrive Propeller Removal
83
Bravo One Models
83
Bravo Three Models
85
Bravo Two Models
85
Bravo Sterndrive Propeller Installation
87
Bravo One Models
87
Bravo Two Models
88
Bravo Three
89
Serpentine Drive Belt
90
Belt Routing
90
Checking
90
Replacing
91
Corrosion Protection
92
Corrosion Information
92
Maintaining Ground Circuit Continuity
92
Anodes and Mercathode System Locations
92
Checking the Quicksilver Mercathode System
93
Power Package Exterior Surfaces
94
Boat Bottom Care
94
Anti-Fouling Paint
94
Sterndrive Surface Care
96
Flushing the Seawater System-Sterndrive Models
96
General Information-Bravo Sterndrive
96
Flushing Attachments
97
March
97
Sterndrive Water Pickups
97
The Boat out of the Water-Bravo Sterndrive
97
The Boat in the Water-Bravo Sterndrive
98
The Boat out of the Water-Alternative Water Pickups
99
Models Using the Sterndrive Water Pickup
100
Seacore Power Package Flushing Procedure
100
The Boat in the Water-Alternative Water Pickups
100
Section 6 - Storage
105
Cold Weather or Extended Storage
106
Preparing Power Package for Storage
106
Engine and Fuel System Preparation
106
Draining the Seawater System
107
Drain System Identification
108
Air Actuated Single Point Drain System
108
Boat in the Water
108
Manual Drain System
108
Boat out of the Water
110
Boat in the Water
112
Boat out of the Water
112
Draining the Sterndrive
112
Manual Drain System
112
Battery Storage
113
Power Package Recommissioning
113
Section 7 - Troubleshooting
115
Diagnosing EFI Problems
116
Diagnosing DTS Problems
116
Engine Guardian System
116
Troubleshooting Charts
116
Starter Motor will Not Crank Engine, or Cranks Slowly
116
Engine will Not Start or Is Hard to Start
116
Engine Runs Rough, Misses, or Backfires
117
Poor Performance
117
Excessive Engine Temperature
117
Insufficient Engine Temperature
117
Battery will Not Recharge
118
Low Engine Oil Pressure
118
Power Trim Does Not Operate (Motor Does Not Operate)
118
Remote Control Is Difficult to Move, Has Excessive Play, or Makes Unusual Sounds
118
Steering Wheel Jerks or Is Difficult to Turn
118
Power Trim Does Not Operate (Motor Operates but Sterndrive Unit Does Not Move)
119
Section 8 - Customer Assistance Information
121
Owner Service Assistance
122
Local Repair Service
122
Service Away from Home
122
Stolen Power Package
122
Attention Required after Submersion
122
Replacement Service Parts
122
Parts and Accessories Inquiries
122
Resolving a Problem
122
Mercury Marine Service Offices
123
Ordering Literature
123
United States and Canada
123
Outside the United States and Canada
124
Advertisement
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