Lincoln Electric SP-100 Manuals

Manuals and User Guides for Lincoln Electric SP-100. We have 2 Lincoln Electric SP-100 manuals available for free PDF download: Service Manual, Operator's Manual

Lincoln Electric SP-100 Service Manual (62 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 0.93 MB

Master for All Sections

6
- Service Manual
  1
- Electric Shock Can Kill
  2
- March
  5
- Table of Contents
  6
- Installation
  8
  - Technical Specifications
    8
  - Cable and Fuse Sizes
    8
  - Physical Dimensions
    8
  - Identify and Locate Components
    9
  - Select Suitable Location
    10
  - Output Connections
    10
  - Stacking
    10
  - Tilting
    10
  - Work Clamp Installation
    10
  - Work Cable Installation
    10
  - Gun Installation
    11
  - Connecting Gun Cable to the SP-100
    11
  - Gas Connection
    11
  - Input Connections
    12
  - Code Requirements for Input Connections
    13
    
    Requirements for CSA Rated Output
    13
    
    Requirements for Maximum Output
    13
    
    Requirements for Rated Output
    13
  - Extension Cord Usage
    13
General Description

15
- Operation
  
  16
  - General Description
    17
    
    Controls and Settings
    17
    
    Design Features and Advantages
    17
    
    Limitations
    17
    
    Operational Features and Controls
    17
    
    Recommended Processes
    17
    
    Welding Capability
    17
  - Welding Operations
    18
    
    Process Guidelines
    18
    
    Sequence of Operations
    18
    
    Wire Loading
    18
    
    Friction Brake Adjustments
    19
    
    Wire Threading
    19
    
    Making a Weld
    20
    
    Shielding Gas
    20
  - Overload Protection
    21
    
    Accessories
    21
    
    Changing Machine over to Feed Other Wire Sizes
    21
    
    Cleaning Tip and Nozzle
    21
    
    Output Overload
    21
    
    Thermal Protection
    21
    
    Welding with Innershield
    21
    
    Wire Feed Overload Protection
    21
    
    Replacement Parts
    23
- Accessories
  
  24
  - Replacement Parts
    24
  - Items Requiring no Maintenance
    25
- Maintenance
  
  26
Theory of Operation Section E Input Line Voltage, Fan Motor and Main Transformer

31
- Theory of Operation ........................................................................................Section E Input Line Voltage, Fan Motor and Main Transformer
  31
- Theory of Operation
  32
Troubleshooting

37
- Troubleshooting and Repair
  
  38
  - How to Use Troubleshooting Guide
    38
  - Troubleshooting
    38
  - PC Board Troubleshooting Procedures
    39
  - Troubleshooting Guide
    40
    
    Output Problems
    40
  - Feeding Problems
    43
  - Gas Flow Problems
    44
  - Welding Problems
    44
  - PC Board Connector Locations
    45
    
    Normal Open Circuit Voltage Waveform
    46
    
    Typical Output Voltage Waveform - Machine Loaded
    47
    
    Abnormal Open Circuit Voltage Waveform
    48
    
    Wire Drive Assembly Removal
    50
    
    Retest after Repair
    51
    
    Wiring Diagrams
    54
- Electrical Diagrams
  
  60

Lincoln Electric SP-100 Operator's Manual (31 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 0.63 MB

Safety Precautions
2
Table of Contents
5
Introductory Information
6
Product Description
7
Recommended Processes and Equipment
7
Optional Accessories
7
Specifications
8
Installation
8
- Safety Precautions
  8
- Unpacking the SP-100
  8
- Description of Controls
  9
- Location of Equipment
  9
- Work Cable and Clamp
  9
- Output Polarity Connection
  10
- Gun
  10
- Wire Feed Drive Roll
  10
- Welding Wire Loading
  10
- Electrical Input Connection
  11
- Shielding Gas Connection
  12
- Optional Accessories
  12
Operating Instructions
13
- Safety Precautions
  13
- Duty Cycle
  13
- Selecting a Wire Spool Size
  13
- Feeding Welding Wire
  13
- Making a Weld
  14
Overload Protection Shutdown
14
- Wire Feed Overload Protection
  14
Learning to Weld
15
Routine Maintenance
22
Troubleshooting Guide
24
Wiring Diagram
26
Procedures Chart
27
Parts Lists
28
- Limited Warranty
  31
- Statement of Warranty
  31

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More Lincoln Electric Manuals

Lincoln Electric SP-100 Manuals

Lincoln Electric SP-100 Service Manual (62 pages)

Table of Contents

Master for All Sections

General Description

Operation

Accessories

Maintenance

Theory of Operation Section E Input Line Voltage, Fan Motor and Main Transformer

Troubleshooting

Troubleshooting and Repair

Electrical Diagrams

Lincoln Electric SP-100 Operator's Manual (31 pages)

Table of Contents

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Lincoln Electric Categories