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POWER WAVE 11124
Lincoln Electric POWER WAVE 11124 Manuals
Manuals and User Guides for Lincoln Electric POWER WAVE 11124. We have
1
Lincoln Electric POWER WAVE 11124 manual available for free PDF download: Operator's Manual
Lincoln Electric POWER WAVE 11124 Operator's Manual (75 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 5.36 MB
Table of Contents
Safety
2
Warning
2
Fumes and Gases
3
Table of Contents
9
Specifications
11
Technical Specifications
11
Input at Rated Output
11
Output
11
Installation
12
Safety Precautions
12
Location and Mounting
12
Lifting
12
Input and Ground Connections
13
Machine Grounding
13
Input Connection
13
Input Voltage Selection
13
System Connection
14
System Overview
14
Recommended Equipment
15
Optional Equipment
16
Connection Diagram- Typical Single Arc System
17
Step by Step Installation Checklist
18
Single Arc System Checklist
18
Connection Diagram- Typical Tandem Arc System
19
Tandem Arc System Checklist
20
Triple Arc System Checklist
22
Connection Diagram - Parallel Machines
23
Extra Capacity Parallel Connection
24
PF-10S Connections
24
PF-10A Controlled Systems
24
Device Net PLC Controlled Systems
24
Electrode and Work Connections
25
General Guidelines
25
Work Connections
25
Output Cable Guidelines
25
Cable Inductance, and Its Effects on Welding
26
Remote Sense Lead Connections
26
Voltage Sensing Overview
26
Electrode Voltage Sensing
26
Voltage Sensing for Slave Machines
27
Voltage Sensing Considerations for Multiple Arc Systems
27
If Sense Leads Are Not Used
27
If Sense Leads Are Used
27
Control Cable Connections
29
Common Equipment Connections
29
Connections between Multiple Power Sources Run in Parallel
30
Connections between a Power Source and System Interface
30
Connection between Power Source and Ethernet Network
30
External I/O Connector
31
Receptacle Specification
31
Output Arclink Receptacle S1
31
External I/O S7
32
Master/Slave I/O and System Interface Output Receptacles
32
Ethernet Connector S9
32
Wire Drive Gear Ratio Setting
33
Ethernet Configuration
33
Devicenet Coniguration
34
Internal Controls
34
Internal Control Description
34
Control Board Dip Switch
35
Feed Head Board Dip Switch
35
Ethernet Board Dip Switches
35
Devicenet Set-Up
35
Object Instance
36
Devicenet Baud Rate
36
Devicenet Mac ID
37
Master
38
Definitions of Welding Modes
39
Common Welding Abbreviations
39
Non-Synergic Welding Modes
39
Synergic Welding Modes
39
Graphic Symbols
40
Operation
41
Product Summary
41
Recommended Processes
41
Common Equipment Packages
41
Case Front Control Descriptions
42
Power Switch
42
Status Lights
42
Thermal Fault Light
42
Case Rear Components Description
44
Power-Up Sequence
44
Duty Cycle
45
Common Welding Procedures
45
Making a Weld
45
Overview of the AC/DC Submerged ARC Process
45
Multiple Arc System Considerations
46
Basic Modes of Operation
46
Constant Current (CC)
46
Constant Voltage (CV)
46
Weld Sequence
47
End Options
47
Start Options
47
Re-Strike Timer
47
Weld Process Adjustments
48
AC Adjustments
48
Wave Balance
48
DC Offset
48
Multiple ARC AC Adjustments
49
Phase Relationship
49
Accessories
50
Kits, Options and Accessories
50
Optional Kits and Accessories
50
Software Tools
50
Maintenance
51
Routine Maintenance
51
Periodic Maintenance
51
Calibration Specification
51
Troubleshooting
52
Locate Problem
52
Recommended Course of Action
52
Using the Status LED to Troubleshoot System Problems
63
Error Codes
64
Power Source - Weld Controller
64
Wire Drive Module
65
Communication Module
65
Diagrams
66
Power Wave
66
Dimension Print
70
Symbols
72
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