Lincoln Electric POWER WAVE 455 Manuals

Manuals and User Guides for Lincoln Electric POWER WAVE 455. We have 4 Lincoln Electric POWER WAVE 455 manuals available for free PDF download: Service Manual, Operator's Manual, Brochure

Lincoln Electric POWER WAVE 455 Service Manual (182 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 3.36 MB

Master for All Sections

6
- Service Manual
  1
- Safety
  
  2
  - Electric Shock Can Kill
    3
  - Table of Contents
    6
- Installation
  
  8
-Operation Section-

23
-Accessories Section-

33
- Power Wave Options and Accessories
  33
- Wire Feeder Options and Accessories
  33
- Accessories
  
  34
  - General
    34
  - Power Wave Options and Accessories
    35
  - Wire Feeder Options and Accessories
    35
    
    Drive Roll and Guide Tube Kits
    35
    
    Factory Installed
    35
    
    Field Installed
    35
    
    Cable Receptacles
    36
    
    Input Cable Assemblies
    36
    
    Guns and Gun Adapters
    38
    
    Reel Adapters
    38
    
    Conduit Adapters
    39
    
    Chassis Options
    40
    
    Dual Procedure Switch Options
    40
    
    Gas and Water Kits
    40
    
    Description and Installation of Optional Control Box Panels
    41
    
    Periodic Maintenance
    49
    
    Routine Maintenance
    49
- Maintenance
  
  50
  - Safety Precautions
    50
  - Routine Maintenance
    50
  - Periodic Maintenance
    50
Theory of Operation

51
- Modular Inverter Based Welding System
  52
- System Diagram a
  52
- Theory of Operation
  52
- Theory of Operation Section
  52
- System Diagram B
  53
- Theory of Operation
  54
  - System Diagram C
    54
  - Power Source General Description
    55
  - Input Voltage and Precharge
    55
  - Switch Boards and Main Transformer
    56
  - Control Board
    57
  - Output Rectifier and Choke
    58
  - Thermal Protection
    59
  - Protective Circuits
    59
  - Over Current Protection
    59
  - Under/Over Voltage Protection
    59
  - Insulated Gate Bipolar Transistor (IGBT) Operation
    60
  - Pulse Width Modulation
    61
    
    Maximum Output
    61
    
    Minimum Output
    61
  - Control Box (User Interface
    62
  - Power Feed 10 Feed Head
    63
-Troubleshooting and Repair Section-

65
- Component Replacement Procedures
  65
- PC Board Troubleshooting Procedures
  65
- Test Procedures
  65
- Troubleshooting Guide
  65
- How to Use Troubleshooting Guide
  66
- Troubleshooting and Repair
  66
- PC Board Troubleshooting Procedures
  67
- Troubleshooting Guide
  69
  - Power Wave
    69
  - Power Feed
    77
- Test Procedures
  87
  - Input Filter Capacitor Discharge Procedure
    87
  - Switch Board Test
    89
  - Output Rectifier Test
    93
  - Input Rectifier Test
    95
  - Input Contactor Test
    97
  - Auxiliary Transformer No. 2 Test
    101
  - Auxiliary Transformer No. 1 Test
    103
  - Power Board Test
    107
- Troubleshooting and Repair
  109
  - Current Transducer Test
    111
    
    Drive Motor Test
    115
    
    Tach Feedback Test
    117
    
    Voltage Sense PC Board Test
    119
    
    Dual Encoder PC Board Test
    121
    
    Control Cable Continuity Test
    123
  - Component Replacement Procedures
    125
    
    Gas Solenoid Removal and Replacement
    125
    
    Wire Feeder Control Board Removal and Replacement
    127
    
    Tach (Hall Effect) Assembly Removal and Replacement
    129
    
    Gear Box and Drive Motor Removal and Replacement
    131
    
    Switch Board and Filter Capacitor Removal and Replacement
    135
    
    Meter Accuracy Check
    138
    
    Control or Power Board Removal and Replacement
    139
    
    Auxiliary Transformer No. 1 Removal and Replacement Procedure
    143
    
    Main Input Contactor Removal and Replacement
    147
    
    Input Rectifier Removal and Replacement
    151
    
    Output Rectifier and Module Removal and Replacement
    153
    
    Power Source Error Interpretation Guide
    157
    
    Performance Troubleshooting Guide
    158
    
    Functional Troubleshooting Guide
    159
-Electrical Diagrams Section-

160

Lincoln Electric POWER WAVE 455 Operator's Manual (33 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 0.64 MB

California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
7
Installation
8
Operation
13
Accessories
19
- Options / Accessories
  19
  - Field Installed
    19
Maintenance
20
- Safety Precautions
  20
- Routine Maintenance
  20
Troubleshooting
21
- How to Use Troubleshooting Guide
  22
- Troubleshooting Guide
  23

Lincoln Electric POWER WAVE 455 Operator's Manual (32 pages)

Lincoln Electric Home Safety Product User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 0.56 MB

Table of Contents
7
Installation
8
Operation
13
Accessories
19
- Options / Accessories
  19
  - Factory Installed
    19
  - Field Installed
    19
Maintenance
20
- Safety Precautions
  20
- Routine Maintenance
  20
Troubleshooting
21
- How to Use Troubleshooting Guide
  22
- Troubleshooting Guide
  23

Lincoln Electric POWER WAVE 455 Brochure (12 pages)

Lincoln Electric Owner's Manual POWER WAVE WELDING SYSTEMS

Brand: Lincoln Electric | Category: Welding System | Size: 0.86 MB

Lincoln Electric Categories

Welding System Welding Accessories Flashlight Wire Feeders Portable Generator

More Lincoln Electric Manuals

Lincoln Electric POWER WAVE 455 Manuals

Lincoln Electric POWER WAVE 455 Service Manual (182 pages)

Table of Contents

Master for All Sections

Safety

Installation

-Operation Section-

-Accessories Section-

Accessories

Maintenance

Theory of Operation

-Troubleshooting and Repair Section-

-Electrical Diagrams Section-

Lincoln Electric POWER WAVE 455 Operator's Manual (33 pages)

Table of Contents

Lincoln Electric POWER WAVE 455 Operator's Manual (32 pages)

Table of Contents

Lincoln Electric POWER WAVE 455 Brochure (12 pages)

Table of Contents

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