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LN-9 GMA
Lincoln Electric LN-9 GMA Manuals
Manuals and User Guides for Lincoln Electric LN-9 GMA. We have
2
Lincoln Electric LN-9 GMA manuals available for free PDF download: Service Manual, Operator's Manual
Lincoln Electric LN-9 GMA Service Manual (144 pages)
Wire Feeder
Brand:
Lincoln Electric
| Category:
Welding Accessories
| Size: 1.73 MB
Table of Contents
Master
6
Safety
2
Electric Shock Can Kill
3
Table of Contents
6
Installation Section
9
Installation
10
Technical Specifications
10
Installing the LN-9GMA 2-Roll and 4-Roll Models
11
Installing the LN-9F GMA 2-Roll and 4-Roll Models
11
Attaching the Wire Reel Stand
11
Mounting the Unit
11
Mounting the Wire Feed Unit
11
Mounting the Control Box
11
Connecting the Wire Feed Unit to the Control Box
11
Routing the Electrode
12
Power Input Cable Assembly
12
Connecting the Power Input Cable Assembly to the LN-9 GMA Wire Feed Unit
12
Electrical Connections - LN-9 GMA and LN-9F GMA
12
Connecting the Power Input Cable Assembly to Power Sources
13
Machine Grounding
20
Work Cable Connection
20
Direct Work Lead Connection
20
Connecting the Gun Cable to the Wire Feeder
21
For GMA Gun Cables
21
Hooking up GMA Shielding Gas
22
Operation Section
23
Operation
24
Operating Instructions
24
Safety Precautions
24
General Description
25
Recommended Processes and Equipment
25
DC Constant Voltage Power Sources
26
Controls and Settings
27
Circuit Protection and Automatic Shutdown
30
Avoiding Grounding Lead Protector (GLP) Shutdown
30
Drive Roll Installation
32
Changing Drive Rolls for 2-Roll Wire Feeders
32
Changing Drive Rolls for 4-Roll Wire Feeders
34
Wire Loading
36
Loading a 10 to 30 Lb. Spool
37
Loading 50 to 60 Lb. Coils
38
Idle Roll Pressure Setting
40
2-Roll Wire Feeders
40
Adjust the Power Source
41
Adjust the LN9 GMA Controls
41
Voltage Control Response
42
Starting Characteristics
42
Procedure at End of Coil
43
Security of Weld Procedure Settings
43
Making a Weld
43
Auxiliary Equipment Contacts
45
Accessories
46
Auxiliary Equipment Contacts
46
Optional Equipment and Accessories
46
Power Input Cable Assemblies (K196, K595, K596
46
Wire Reel Stands and Mountings
46
Gun and Cable Assemblies
49
Wire Feeder Accessories
49
Gun and Cable Maintenance
55
Maintenance
56
Routine Maintenance
56
Periodic Maintenance
56
Drive Rolls and Guide Tubes
56
Wire Reel Mounting - 50 and 60 Lb. Coils
56
Control Box
56
Wire Drive Motor and Gear Box
56
Gun and Cable Maintenance
57
Proper Speed Sensor Module Mounting
57
Gun Cable Connector Requirements
58
Theory of Operation
59
Theory of Operation
60
General Description
60
Power Input Circuits
60
Trigger and Shutdown Circuit
61
Arc Voltage, Wire Speed Control and Metering
62
Printed Circuit Board Functions
63
Table of Contents
65
How to Use Troubleshooting Guide
66
PC Board Troubleshooting Procedures
67
Troubleshooting Guide
68
T1 Transformer Test
88
T2 Transformer Test
91
Wire Drive Motor Test
95
Voltmeter Accuracy Test
102
Meter Circuit Accuracy Test
105
Wire Speed Accuracy Test
110
Out of Voltage Range Shut down Test
112
General Power Supply Tests
115
Digital Meter and Meter PC Board Removal and Replacement
118
Reed Switch (CR2) Removal and Replacement
121
T1 Transformer Removal and Replacement
123
Drive Motor Removal and Replacement
128
Retest after Repair
133
Wiring Diagram-LN-9 GMA
137
Electrical Diagrams
137
Wiring Diagram-LN-9F GMA
138
Voltage Board Schematic
139
Power PC Board Schematic
140
Trigger PC Board Schematic
141
PM Control Schematic
142
Meter Board Schematic
143
Operating Schematic
144
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Lincoln Electric LN-9 GMA Operator's Manual (70 pages)
Wire Feeder
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2.9 MB
Table of Contents
California Proposition 65 Warnings
2
Safety
3
Table of Contents
7
Installation
10
Technical Specifications
10
Installing the LN-9GMA 2-Roll and 4-Roll Models
11
Attaching the Wire Reel Stand
11
Mounting the Unit
11
Installing the LN-9F GMA 2-Roll and 4-Roll Models
11
Mounting the Wire Feed Unit
11
Mounting the Control Box
11
Connecting the Wire Feed Unit to the Control Box
11
Routing the Electrode
12
Electrical Connections - LN-9 GMA and LN-9F GMA
12
Power Input Cable Assembly
12
Connecting the Power Input Cable Assembly to the LN-9 GMA Wire Feed Unit
12
Connecting the Power Input Cable Assembly to Power Sources
13
Machine Grounding
21
Work Cable Connection
21
Connecting the Gun Cable to the Wire Feeder
22
For GMA Gun Cables
22
Hooking up GMA Shielding Gas
23
Operation
24
Operating Instructions
24
Safety Precautions
24
General Description
25
Recommended Processes and Equipment
25
K424 LN-9 GMA 2-Roll and K568-1 LN-9 GMA 4-Roll
25
K436 LN-9F GMA 2-Roll and K583-1 LN-9F GMA 4-Roll
25
DC Constant Voltage Power Sources
26
Controls and Settings
27
Circuit Protection and Automatic Shutdown
30
Avoiding Grounding Lead Protector (GLP) Shutdown
30
Drive Roll Installation
32
Changing Drive Rolls for 2-Roll Wire Feeders
32
Changing Drive Rolls for 4-Roll Wire Feeders
34
Wire Loading
36
Loading a 10 to 30 Lb. Spool
37
Loading 50 and 60 Lb. Coils
38
Loading and Feeding 13-14 Lbs. Innershield Coils
39
Idle Roll Pressure Setting
40
2-Roll Wire Feeders
40
Adjust the Power Source
41
Adjust the LN9 GMA Controls
41
Voltage Control Response
42
Starting Characteristics
42
Making a Weld
43
Procedure at End of Coil
43
Security of Weld Procedure Settings
43
Accessories
44
Auxiliary Equipment Contacts
44
Optional Equipment and Accessories
44
Power Input Cable Assemblies (K196, K595, K596
44
Wire Reel Stands and Mountings
44
Gun and Cable Assemblies
47
Wire Feeder Accessories
47
Maintenance
52
Routine Maintenance
52
Drive Rolls and Guide Tubes
52
Wire Reel Mounting - 50 and 60 Lb. Coils
52
Periodic Maintenance
52
Control Box
52
Wire Drive Motor and Gear Box
52
Gun and Cable Maintenance
53
Gun Cable Connector Requirements
54
Troubleshooting
55
How to Use Troubleshooting Guide
55
Troubleshooting Guide
56
Welding Problems
61
Diagrams
62
Ln-9 Gma Wiring Diagram
62
LN-9F GMA Wiring Diagram
63
Ln-9 Gma Dimension Print
64
LN-9F GMA Dimension Prints
65
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