KYMCO Bet & Win 150 Manuals

Manuals and User Guides for KYMCO Bet & Win 150. We have 1 KYMCO Bet & Win 150 manual available for free PDF download: User Manual

KYMCO Bet & Win 150 User Manual

KYMCO Bet & Win 150 User Manual (225 pages)

Brand: KYMCO | Category: Scooter | Size: 19.79 MB

Table of Contents

Preface

1
- Table of Contents
  1
- Engine Serial Number
  3
- General Information
  3
- Bet & Win 125/150
  4
- Specification
  4
- General Information
  6
- Service Precautions
  6
- Torque Values
  10
- Special Tools
  11
- Lubrication Points
  12
- Cable & Harness Routing
  14
- Wiring Diagram
  19
- Troubleshooting
  20
2. Exhaust Muffler/Frame Covers 2

31
- Exhaust Muffler/Frame Covers
  31
  - Exhaust Muffler/Frame Covers
    32
  - Schematic Drawing
    32
  - Service Information
    33
  - Troubleshooting
    33
  - Frame Covers Removal
    34
  - Exhaust Muffler Removal
    37
3. Inspection/Adjustment 3

38
- Inspection/Adjustment
  38
  - Inspection/Adjustment
    39
  - Service Information
    39
  - Maintenance Schedule
    40
  - Fuel Line/Fuel Filter
    41
  - Throttle Operation
    41
  - Engine Oil
    42
  - Air Cleaner
    43
  - Spark Plug
    43
  - Valve Clearance
    44
  - Carburetor Idle Speed
    44
  - Ignition Timing
    45
  - Cylinder Compression
    45
  - Final Reduction Gear Oil
    46
  - Drive Belt
    46
  - Headlight Aim
    47
  - Clutch Shoe Wear
    47
  - Cooling System
    47
  - Brake System
    48
  - Nuts/Bolts/Fasteners
    49
  - Wheels/Tires
    49
  - Steering Handlebar
    49
  - Suspension
    49
4. Lubrication System 4

50
- Lubrication System
  50
- Lubrication System Diagram
  51
- Service Information
  52
- Troubleshooting
  52
- Lubrication System
  53
  - Engine Oil/Oil Filter
    53
  - Oil Pump Removal
    54
  - Oil Pump Disassembly
    54
  - Oil Pump Inspection
    55
  - Oil Pump Assembly
    55
  - Oil Pump Installation
    56
5. Engine Removal/Installation 5

57
- Schematic Drawing
  58
- Engine Removal/Installation
  59
  - Service Information
    59
  - Engine Removal
    60
  - Engine Installation
    62
Cylinder Head/Valves

63
- Cylinder Head/Valves
  64
- Schematic Drawing
  64
- Service Information
  65
- Troubleshooting
  66
- Camshaft Removal
  67
- Cylinder Head Cover Removal
  67
- Cylinder Head Removal
  69
- Cylinder Head Disassembly
  70
- Cylinder Head Assembly
  71
- Cylinder Head Installation
  72
- Camshaft Installation
  73
- Cylinder Head Cover Installation
  74
7 Cylinder/Piston

75
- Cylinder/Piston
  76
- Schematic Drawing
  76
- Service Information
  77
- Troubleshooting
  77
- Cylinder Removal
  78
- Piston Removal
  78
- Cylinder Installation
  82
- Piston Installation
  82
Kick Starter 8

84
- Drive and Driven Pulleys/Kick
  85
- Starter
  85
  - Kick Starter
    85
  - Schematic Drawing
    85
  - Service Information
    86
  - Troubleshooting
    86
  - Kick Starter
    86
  - Left Crankcase Cover
    87
  - Drive Pulley
    88
  - Drive Pulley
    92
  - Clutch/Driven Pulley
    92
  - Kick Starter
    94
9. Final Reduction 9

102
- Schematic Drawing
  103
- Final Reduction
  104
  - Service Information
    104
  - Final Reduction Disassembly
    105
  - Final Reduction Inspection
    105
  - Final Reduction Assembly
    108
10. A.C. Generator/Starter Clutch 10

111
- Generator/Starter Clutch
  111
  - . A.C. Generator/Starter Clutch
    112
  - Schematic Drawing
    112
  - Service Information
    113
  - Troubleshooting
    113
  - Right Crankcase Cover Removal
    114
  - Stator Removal
    114
  - Flywheel Removal
    114
  - Starter Clutch
    115
  - Flywheel Installation
    116
  - Stator Installation
    117
  - Right Crankcase Cover Installation
    117
11. Crankcase/Crankshaft 11

118
- Crankcase/Crankshaft
  118
  - Crankcase/Crankshaft
    119
  - Schematic Drawing
    119
  - Service Information
    120
  - Troubleshooting
    120
  - Crankcase Separation
    121
  - Crankshaft
    121
  - Crankcase Assembly
    123
12. Cooling System 12

126
- Cooling System
  126
  - Cooling System
    127
  - Schematic Drawing
    127
  - Service Information
    128
  - Cooling System Testing
    130
  - Radiator
    130
  - Water Pump
    135
  - Thermosensor
    141
  - Thermostat
    142
13. Fuel System/Carburetor/ Fuel Pump/ Fuel Tank 13

144
- Fuel System
  145
- Fuel System/Carburetor/Fuel Pump
  145
- Schematic Drawing
  146
- Operation of Carburetor Jets
  147
- Fuel Pump
  148
- Service Information
  149
- Carburetor Removal
  151
- Vacuum Chamber Disassembly
  151
- Float Chamber Disassembly
  153
- Fuel System/Carburetor/Fuel Pump Fuel Tank
  155
  - Auto Bystarter Inspection/Removal
    155
  - Air Cut-Off Valve (A.C.V.)
    156
  - Auto Bystarter Installation
    158
  - Float Chamber Assembly
    159
  - Float Level Inspection
    160
  - Vacuum Chamber Assembly
    160
  - Carburetor Installation
    161
  - Fuel Pump Removal/Disassembly
    162
  - Fuel Pump Inspection
    163
  - Fuel Pump Assembly
    163
  - Fuel Pump Installation
    164
  - Fuel Tank Removal
    164
Steering Handlebar/Front Wheel/Front Brake/Front Shock Absorber/Front Fork

166
- Steering Handlebar/Front Wheel/Front Brake/Front
  166
  - Schematic Drawing
    167
  - Troubleshooting
    169
  - Steering Handlebar
    170
  - Front Wheel
    171
  - Front Brake
    174
  - Front Shock Absorber
    180
  - Front Fork
    180
  - Front Fork
    183
- Rear Brake/Rear Fork/Rear
  185
  - Rear Brake
    188
  - Rear Wheel
    189
  - Rear Shock Absorber
    190
- Rear Brake/Rear Fork/Rear Wheel/Rear Shock Absorber
  185
16. Battery/Charging System 16

192
- Charging System Layout
  193
- Service Information
  194
- Ignition System
  195
- Troubleshooting
  195
- Battery/Charging System
  196
  - Battery
    196
  - Charging System
    197
  - A.C. Generator Inspection
    197
  - Regulator/Rectifier Inspection
    198
  - Charging Indicator Inspection
    199
17. Ignition System 17

200
- Ignition System
  200
  - Ignition System
    201
- Troubleshooting
  202
- Ignition Coil Inspection
  203
- Spark Plug
  203
- A .C. Generator Inspection
  204
- CDI Unit Resistance Inspection
  205
- Starting System
  206
  - Starting System
    207
  - Starting System Layout
    207
  - Service Information
    208
  - Troubleshooting
    208
  - Starter Motor
    209
  - Starter Clutch Inspection
    211
  - Starter Relay Inspection
    212
- Switches/Horn/Fuel Unit/Thermostatic
  213
  - Electrical Equipment Layout
    214
  - Service Information
    215
  - Troubleshooting
    215
  - Switches
    216
  - Horn Inspection
    218
  - Fuel Unit
    218
  - Thermostatic Switch
    219
  - Temperature Gauge
    219
  - Instruments
    220
  - Lights
    221
  - Heater Wiring Diagram
    222

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