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50 SX Junior 2009
KTM 50 SX Junior 2009 Manuals
Manuals and User Guides for KTM 50 SX Junior 2009. We have
1
KTM 50 SX Junior 2009 manual available for free PDF download: Owner's Manual
KTM 50 SX Junior 2009 Owner's Manual (82 pages)
KTM 50 SX Series Motorcycles Owner's manual
Brand:
KTM
| Category:
Motorcycle
| Size: 2.24 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Engine Number
11
Shock Absorber Part Number
11
Controls
12
Throttle Grip
12
Hand Brake Lever
12
Short Circuit Button
12
Fuel Tap
12
Opening Filler Cap
12
Closing Filler Cap
13
Opening Oil Tank Cap (50 SX Mini)
13
Closing Oil Tank Cap (50 SX Mini)
13
Choke (50 SX)
13
Choke (50 SX Junior, 50 SX Mini)
13
Kickstarter
14
Foot Brake Pedal
14
Plug-In Stand
14
General Tips and Hints on Putting into Operation
15
Advice on First Use
15
Running in the Engine
16
Riding Instructions
17
Checks before Putting into Operation
17
Starting
17
Starting up
18
Shifting, Riding
18
Braking
18
Stopping, Parking
18
Refueling
19
Filling up with Oil (50 SX Mini)
19
Service Schedule
21
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
21
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
22
Performance of Urgent Inspection and Care Work by the Supervisory Individual
22
Maintenance Work on Chassis and Engine
23
Jacking up the Motorcycle
23
Removing the Motorcycle from the Work Stand
23
Adjusting the Rebound Damping of the Shock Absorber
23
Measuring Rear Wheel Sag Unloaded
23
Checking the Static Sag of the Shock Absorber
24
Adjusting the Spring Preload of the Shock Absorber
24
Removing the Shock Absorber
25
Installing Shock Absorber
25
Vehicle Level
25
Adjusting Upper Fork Projection
26
Adjusting Seat Height
26
Cleaning Dust Boots of Fork Legs
26
Checking Play of Steering Head Bearing
27
Adjusting Play of Steering Head Bearing
27
Removing the Fork Legs
29
Installing the Fork Legs
29
Removing the Lower Triple Clamp
30
Installing the Lower Triple Clamp
31
Greasing the Steering Head Bearing
32
Dismounting the Front Fender
32
Installing the Front Fender
32
Dismount the Start Number Plate
33
Installing the Start Number Plate
33
Handlebar Position
33
Adjusting Handlebar Position
34
Checking Play in Gas Bowden Cable
34
Adjusting Play in Gas Bowden Cable
34
Checking Chain Dirt
35
Cleaning the Chain
35
Checking the Chain Tension
35
Checking the Chain Tension - Installing Rear Wheel
36
Checking Rear Sprocket / Engine Sprocket for Wear
36
Adjusting Chain Tension
36
Adjusting Chain Tension - after Checking
37
Adjusting Chain Tension - Installing Rear Wheel
37
Adjusting the Chain Guide
37
Checking Brake Discs
38
Checking Play of Handbrake Lever
38
Adjusting Play of Handbrake Lever
38
Adjusting Basic Position of Handbrake Lever
38
Checking Front Brake Fluid Level
39
Adding Front Brake Fluid
39
Checking the Front Brake Linings
40
Removing Front Brake Linings
40
Installing the Front Brake Linings
41
Changing the Front Brake Linings
41
Checking Free Play of Foot Brake Lever
42
Adjusting Basic Position of Foot Brake Pedal
42
Checking Rear Brake Fluid Level
43
Adding Rear Brake Fluid
43
Checking Rear Brake Linings
44
Removing Rear Brake Linings
44
Installing the Rear Brake Linings
44
Changing the Rear Brake Linings
45
Removing Front Wheel
46
Installing the Front Wheel
46
Removing Rear Wheel
47
Installing the Rear Wheel
47
Tire Condition Checking
47
Checking Tire Air Pressure
48
Checking Spoke Tension
48
Removing the Seat
48
Mounting the Seat
49
Cooling System
49
Checking Antifreeze and Coolant Level
49
Checking the Coolant Level
50
Draining the Coolant
50
Refilling Coolant
51
Removing Main Silencer
51
Installing the Main Silencer
52
Glass Fiber Yarn Filling of Main Silencer
52
Removing the Glass Fiber Yarn Filling of the Main Silencer
52
Installing the Glass Fiber Yarn Filling of the Main Silencer
52
Removing the Air Filter
53
Installing the Air Filter
53
Cleaning Air Filter
53
Carburetor - Idle (50 SX)
54
Carburetor - Idle (50 SX Junior, 50 SX Mini)
54
Carburetor - Adjusting Idle (50 SX)
54
Carburetor - Adjusting Idle (50 SX Junior, 50 SX Mini)
55
Checking Oil Level (50 SX Mini)
56
Bleeding the Oil Pump (50 SX Mini)
56
Checking Gear Oil Level
57
Changing the Gear Oil
57
Draining the Gear Oil
57
Filling up with Gear Oil
58
Adding Gear Oil
58
Checking Clutch Engagement Speed
59
Adjusting Clutch Engagement Speed
59
Removing Centrifugal Clutch
59
Fitting Centrifugal Clutch
60
Checking/Measuring Clutch
61
Dismantling Centrifugal Clutch
61
Assembling Centrifugal Clutch
61
Troubleshooting
63
Cleaning
65
Cleaning Motorcycle
65
Storage
66
Putting into Operation after Storage
66
Technical Data - Engine
67
Capacity - Gear Oil
67
Capacity - Coolant
67
Technical Data - Engine Tightening Torques
68
Technical Data - Carburetor
69
50 SX Junior
69
50 SX Mini
69
Technical Data - Chassis
70
Tires
71
Capacity - Fuel
71
Technical Data - Fork
72
50 SX Junior
72
50 SX Mini
72
Technical Data - Shock Absorber
73
50 SX Junior
73
50 SX Mini
73
Technical Data - Chassis Tightening Torques
74
Substances
75
Auxiliary Substances
77
Standards
79
Index
80
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