Sign In
Upload
Manuals
Brands
Komatsu Manuals
Other
PC18MR-3
Komatsu PC18MR-3 Manuals
Manuals and User Guides for Komatsu PC18MR-3. We have
4
Komatsu PC18MR-3 manuals available for free PDF download: Operation & Maintenance Manual, Shop Manual, Brochure
Komatsu PC18MR-3 Operation & Maintenance Manual (284 pages)
HYDRAULIC
Brand:
Komatsu
| Category:
Excavators
| Size: 9.63 MB
Table of Contents
Foreword 1.1 Foreword
3
Information on Safety
4
Introduction
7
Intended Use of the Machine
7
Improper or Unauthorized Uses
7
Main Characteristics
7
Running-In
8
Positions and Directions of the Machine
9
Product Identification
10
Machine Serial Number
10
Machine Identification Plate and Product Identification Number (Pin)
10
Machine Serial Number Plate
11
MACHINE SERIAL NUMBER PLATE (According Directive 2006/42/EC)
11
Engine Serial Number and Exhaust Gas Emission Plate
12
Cab Serial Number
12
Hour Meter
12
(For Machines Placed on the Market as from 29 December 2009)
13
Komtrax System
14
General Precautions
14
Table of Contents
17
Safety and Accident Prevention
25
Safety, Noise and Vibration Plates
26
Position of the Safety Plates
26
Pictograms and Relevant Meanings
27
Position of the Noise Plates on Machines with Cab
38
Position of the Noise Plates on Machines with Canopy
39
Vibrations to Which the Operator Is Subjected
40
General Precautions
42
General Safety Rules
42
How to Behave in Case of Anomalies
42
Safety Devices and Guards
42
Clothing and Personal Protection Items
42
Unauthorized Modifications
43
Leaving the Operator Seat
43
Emergency Exit
44
Getting on and off the Machine
44
Is Forbidden to Climb on the Equipment
45
Articulated Parts
45
Lifting of Personnel Prohibited
45
Preventing Fires Due to Fuel and Oil
45
Preventing Burns
46
Preventing Fires Caused by Accumulated Inflammable Material
46
Fires Caused by Electrical Wiring
46
How to Behave in Case of Fire
46
Detergent for the Windows
46
Preventing Damage Due to Asbestos Powder
47
Preventing Damage Caused by the Work Equipment
47
Fire Extinguishers and First Aid Kit
47
Precautions Concerning the Rops Structure
48
Precautions Concerning the Cab Structure
48
Precautions Concerning the Equipment
48
Precautions to be Taken before Starting the Engine
49
Safety at the Work Site
49
Fire Prevention
49
Precautions Concerning the Operator Seat
49
Room Ventilation
50
Precautions to be Taken for the Lights
50
Cab Windows
50
Cleaning the Windows and Checking the Windshield Wiper Blades
50
Precautions to be Taken When Working
51
Starting the Engine
51
Check the Direction before Starting the Machine
51
Hand Signals
52
Checks for Travelling in Reverse
56
Moving the Machine
56
Moving on Slopes
57
Working on Slopes
58
Unauthorized Operations
58
Preventing Electrocution
60
Visibility
61
Working on Icy or Snow-Covered Surfaces
61
Preventing Damage Caused by the Work Equipment
61
Working on Loose Ground
61
Parking the Machine
62
Transporting the Machine on Motor Vehicles
63
Loading and Unloading the Machine
63
Transporting the Machine
63
Battery
64
Preventing Risks that May be Due to the Battery
64
Starting with Booster Cables
65
Precautions for the Removal of the Machine
66
Precautions for Maintenance
67
Warning Plates
67
Tools
67
Stability
67
Maintenance Staff
67
Equipment
68
Working under the Machine
68
Cleaning the Machine
68
Use of the Engine During Maintenance
69
Periodical Change of the Parts that Are Critical for Safety
69
Repair Welds
69
Stop the Engine before Carrying out any Maintenance Operation or Inspection
70
BATTERY MAIN SWITCH PRECAUTIONS (if Installed)
70
Safety Measures to Open (Tilt) the Platform
71
Rules to be Followed When Refuelling or Adding Oil
72
Checking the Coolant Level in the Radiator
72
Using Lamps
72
Precautions to be Taken When Handling the Battery and the Alternator
73
Precautions Concerning the Starter
73
Handling High-Pressure Hoses
74
Precautions to be Taken When Handling High-Pressure Oil
74
Precautions for Maintenance Operations at High Temperatures and High Pressure
74
Precautions to be Taken When Using High-Pressure Grease to Adjust the Track Tension
75
Do Not Remove the Shock Absorbing Spring from the Shock Absorber Unit
75
Hydraulic Accumulator and Gas Spring
75
Cooling Fan and Belt
76
Chemical Hazard
76
Waste Materials
76
Compressed Air
76
Precautions to be Taken When Handling Technopolymers and Elastomers
77
Precautions to be Taken When Using Synthetic Biodegradable Oil Type Hees
77
Final Disposal of the Machine
77
The Machine and Its Operations
79
Machine Illustrations
80
Overall View of the Machine
80
Controls and Gauges
81
Instruments and Controls
82
Warning Lights and Gauges
82
Emergency Warning Lights
83
Gauges
85
Warning Lights
87
Switches and Push Buttons
88
Control Levers and Pedals
94
CAB (if Provided)
101
WINDSCREEN (Machines with Cab)
101
DOOR (Machines with Cab)
104
SIDE SLIDING WINDOW (Machines with Cab)
105
EMERGENCY EXIT HAMMER (Machines with Cab)
105
Covers with Lock
106
Engine Hood
107
Radiator Cover
108
Battery Cover
109
Tilting the Cab Floor
110
Machines Equipped with Canopy
110
Machines with Cab
114
Auxiliary Power Outlet
117
Fuses
117
Main Fuse
118
Outlet Fuse
118
Technical Documentation Compartment
119
Tool Box
119
Use of the Machine and Related Controls
120
Before Starting the Engine
120
Visual Checks
120
Checks to be Carried out before Starting the Engine
122
Adjustments
129
Operations to be Carried out before Starting the Engine
132
Starting the Engine
134
After Starting the Engine
137
Running-In
137
Engine Starting Capacity and Noise Level Check
137
Engine Acceleration and Deceleration Check
137
Warming the Engine
138
Stopping the Engine
140
How to Move the Machine
141
Preliminary Operations to be Carried out before Moving the Machine
141
Moving the Machine Forward
141
Moving the Machine in Reverse
143
Stopping the Machine
144
Steering the Machine
145
Steering (Changing Direction)
145
Swinging the Revolving Frame
147
Work Equipment Controls and Functions
148
Unauthorized Operations
151
Precautions for Use
153
Precautions to be Taken When Travelling on Slopes
155
Getting the Machine out of Mud
157
Possible Applications of the Hydraulic Excavator
158
Changing the Bucket
160
Parking the Machine
161
Checks to be Carried out before Stopping the Engine
162
Checks to be Carried out after Work
162
Locking the Machine
163
RUBBER TRACKS (Machines Equipped with Rubber Tracks Only)
164
Optimal Use of the Rubber Tracks
164
Warranty on Rubber Tracks
164
Use of the Rubber Tracks
164
Transporting the Machine
169
Transport Procedure
169
Loading and Unloading the Machine
169
Lifting the Machine
175
Using the Machine in the Cold Season
178
Precautions to be Taken When Using the Machine in the Cold Season
178
Fuel and Lubricants
178
Coolant
178
Battery
179
Ventilation and Heating
180
Precautions to be Taken Every Day at the End of Work
181
How to Proceed at the End of the Cold Season
181
Long Periods of Inactivity
182
Before a Period of Inactivity
182
During a Period of Inactivity
182
After a Period of Inactivity
183
Recommendations for Machines Equipped with Komtrax System During Long Periods of Inactivity
183
Ambient Temperature Range for Operation and Long Term Storage
183
Troubleshooting
184
If Fuel Runs out Completely
184
Occurrences that Are Not Failures
184
Removing the Machine
184
Precautions to be Taken When Working in Particular Conditions
185
If the Battery Is down
185
Removing and Installing the Battery
186
Charging the Battery
186
Starting with Booster Cables
187
Other Troubles
189
Electrical System
189
Frame
190
Engine
190
Maintenance
194
Guide to Maintenance
194
Maintenance Notes
196
Oil, Fuel and Coolant
196
Oil
196
Fuel
197
Coolant
197
Grease
197
Kowa (Komatsu Oil Wear Analysis)
198
Storing Oil and Fuel
199
Filters
199
Notes on the Maintenance of the Electrical System
200
Notes on the Maintenance of the Hydraulic System
200
Maintenance Notes Regarding Lubrication
200
Parts Subject to Wear
201
List of the Parts Subject to Wear
201
Fuel, Coolant and Lubricants
202
Coolant
204
Approved Synthetic Biodegradable Lubricants Type Hees
205
Tightening Torques
206
Standard Tightening Torques for Screws and Nuts
206
Standard Tightening Torques for Flexible Hoses
207
Lubrication
208
Lubrication Diagram
208
Periodical Change of Safety-Related Components
209
Safety-Related Parts
210
Maintenance Plan
211
Maintenance Intervals in Case of Use of the Hydraulic Breaker
213
Changing the Hydraulic Oil Filter
213
Changing the Hydraulic Oil
213
Maintenance Plan
213
Maintenance Procedures
214
When Required
214
Checking, Cleaning or Changing the Air Filter Cartridge
214
Battery Electrolyte Level Check
216
Cleaning the Water Separator Filter
218
Draining the Fuel Tank
219
Checking and Adjusting the Steel Track Tension
219
Checking the Rubber Tracks
222
Checking and Adjusting the Rubber Track Tension
224
Changing the Rubber Tracks
226
CHECKING the DETERGENT LEVEL in the WINDSIELD WASHER RESERVOIR (Machine with Cab)
229
LUBRICATION of CAB DOOR HINGES (Machines with Cab)
230
CAB AIR FILTER CHECK and CLEANING (Machines with Cab)
230
CHECKING WINDSCREEN WIPER BLADE (Machines with Cab)
231
Bleeding the Hydraulic System
231
Checks to be Carried out before Starting the Engine
232
MAINTENANCE after the FIRST 50 HOURS of OPERATION (Only for Machines in Which Synthetic Biodegradable Oil Type HEES Is Used)
232
Maintenance after the First 50 Hours of Operation
232
Maintenance Every 100 Hours of Operation
233
Lubrication
233
MAINTENANCE after the FIRST 500 HOURS of OPERATION (Only for Machines in Which Synthetic Biodegradable Oil Type HEES Is Used)
235
Maintenance after the First 500 Hours of Operation
235
Maintenance Every 500 Hours of Operation
236
Changing the Engine Oil and the Engine Oil Filter Cartridge
236
Changing the Fuel Filter Cartridge
237
Checking the Oil Level in the Final Reduction Gears
239
Checking and Cleaning the Fins of the Radiator and of the Exchanger
240
And of the Exchanger
240
Checking and Adjusting the Fan Belt Tension
241
DRAINING the HYDRAULIC OIL TANK (Only for Machines in Which Synthetic Biodegradable Oil Type HEES Is Used)
242
Maintenance Every 1000 Hours of Operation
243
Changing the Hydraulic Oil Filter
243
Changing the Oil in the Final Reduction Gears
244
Checking and Adjusting the Engine Valve Clearance
244
Maintenance Every 1500 Hours of Operation
245
Fuel Injection System Check and Cleaning
245
Maintenance Every 2000 Hours of Operation
246
Changing the Oil in the Hydraulic Tank and Cleaning the Filter
246
TENANCE EVERY 500 HOURS of OPERATION") A. CHANGING the OIL in the HYDRAULIC TANK and CLEANING the FILTER
246
Changing the Coolant
249
Checking the Alternator and the Starter
250
Nitrogen Loading Pressure Check in the Accumulator (for the Control Circuit)
251
(Operations to be Carried out Together with those Prescribed in Paragraph "4.9.6 MAIN-
246
End of Service Life
254
Technical Specifications
256
Lifting Capacities
258
Lifting Capacities Pc18Mr-3
258
Authorized Optional Equipment
263
General Precautions for Safety
264
Precautions When Selecting
264
Read the Instruction Manual Thoroughly
264
Precautions When Removing or Installing
264
Precautions When Using
265
Specifications
266
Arm-Pin Information
266
Attachment Guide
267
Combinations of Work Equipment
267
Attachment Configuration
267
Machine Configuration for the Installation of Attachments
269
Position of the Devices
269
Hydraulic Circuit
271
Installing and Connecting the Equipment
271
Maintenance
271
Bleeding
272
Operating the Equipment
273
Long Periods of Inactivity
274
Modifying the Machine Control Pattern (Only on Machines with Pattern Change Valve)
275
Procedure for Modifying Control Pattern
275
Machine Control Diagrams
276
Precautions to be Taken When Using Optional Equipment
277
Hydraulic Breaker
277
Advertisement
Komatsu PC18MR-3 Operation & Maintenance Manual (249 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 6.25 MB
Table of Contents
Your Machine Serial Numbers and Distributor
10
Table of Contents
10
Foreword
11
Safety
15
Safety Information
15
Location of Safety Labels
17
Safety Labels
17
Safety Labels
18
Fire Extinguisher and First Aid Kit
23
General Precautions
23
If Problems Are Found
23
Safety Rules
23
Working Wear and Personal Protective Items
23
Keep Machine Clean
24
Keep Operator's Compartment Clean
24
Leaving Operator's Seat with Lock
24
Safety Equipment
24
Handrails and Steps
25
Mounting and Dismounting
25
No Persons on Attachments
25
Burn Prevention
26
Fire Prevention and Explosion Prevention
26
Action if Fire Occurs
27
Cautions Related to ROPS (Rollover Protection System)
27
Attachment Combinations
29
Attachment Installation
29
Safety at Jobsite
29
Unauthorized Modifications
29
Working on Loose Ground
29
Distance to High Voltage Cables
30
Ensure Good Visibility
30
Ventilation for Enclosed Area
30
Asbestos Dust Hazard Prevention
31
Signalman's Signal and Signs
31
Checks before Starting Engine
32
Safety Machine Operation
32
Starting Engine
32
Safety Rules for Starting Engine
33
Starting Engine in Cold Weather
33
Checks before Operation
34
Operation
34
Safety Rules for Changing Machine Directions
34
Safety Rules for Traveling
35
Traveling on Slopes
36
Operations on Slopes
37
Prohibited Operations
37
Operations on Snow
39
Parking Machine
39
Loading and Unloading
40
Shipping the Machine
40
Transportation
40
Battery
41
Battery Hazard Prevention
41
Starting Engine with Booster Cables
42
Safety Rules for Towing
43
Towing
43
Lifting Objects with Bucket
44
Safety Rules for Lifting Objects
44
Appoint Leader When Working with Others
45
Keep Work Place Clean and Tidy
45
Operation
45
Safety Maintenance Information
45
Warning Tag
45
Stop Engine before Carrying out Maintenance
46
Cautions for Opening (Tilting) Floor
47
Proper Tools
48
Two Workers for Maintenance When Engine Is Running
48
Attachments
49
Noise
49
Personnel
49
When Using Hammer
49
Work under the Machine
49
Do Not Disassemble Recoil Springs
50
Removing Battery Terminals
50
Safety First When Using High-Pressure Grease to Adjust Track Tension
50
Safety Rules for High-Pressure Oil
50
Welding Works
50
Compressed Air
52
Periodic Replacement of Safety Critical Parts
52
Safety Handling High-Pressure Hoses
52
Waste Materials
52
Machine View Illustrations
55
Overall Machine View
55
Controls and Gauges
56
Detailed Controls and Gauges
57
Monitoring System
57
Switches
63
Control Levers and Pedals
66
Cover with Lock
72
Engine Rear Cover
73
Cooling Cover
74
Battery Cover
75
Method of Opening (Tilting) Floor
76
Auxiliary Electric Power
80
Fuse
80
Block Fuse
81
Operation Manual Storage
81
Tool Box
82
Handling Machines Equipped with Komtrax
83
Before Starting Engine
84
Machine Operations and Controls
84
Starting Engine
97
After Starting Engine
101
Stopping the Engine
104
Machine Operation
105
Steering the Machine
110
Swinging
112
Work Equipment Controls and Operations
113
Prohibited Operations
116
General Operation Information
118
Traveling on Slopes
120
Escape from Mud
122
Work Possible Using Compact Hydraulic Excavator
123
Bucket Replacement
125
Parking Machine
126
Machine Inspection after Daily Work
127
Locking
128
Rubber Shoes (Machine with Rubber Shoes Only)
129
Transportation
134
Transportation Procedure
134
Loading and Unloading with Trailer
135
Lifting Machine
141
Cold Weather Operation
144
Cold Weather Operation Information
144
After Cold Weather Season
146
After Daily Work Completion
146
After Storage
147
Before Storage
147
During Storage
147
Long Term Storage
147
Phenomena that Are Not Failures
148
Running out of Fuel
148
Troubles and Actions
148
Severe Job Condition
149
Towing the Machine
149
Discharged Battery
150
Other Trouble
154
Maintenance
159
Maintenance Information
159
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
161
Outline of Service
161
Electric System Maintenance
164
Handling Hydraulic System
165
Wear Parts
166
Wear Parts List
166
Recommended Fuel, Coolant, and Lubricant
167
Tightening Torque List
169
Tightening Torque Specifications
169
Safety Critical Parts
170
Safety Critical Parts List
170
Maintenance Schedule
171
Maintenance Schedule Chart
171
Maintenance Interval for Hydraulic Breaker
172
Check, Clean and Replace Air Cleaner Element
173
Maintenance Procedure
173
When Required
173
Clean Inside of Cooling System
176
Check Level of Battery Electrolyte
179
Clean Water Separator Element
181
Drain Water and Sediment from Fuel Tank
181
CHECK and ADJUST TRACK TENSION (Machine Equipped with Steel Shoe)
182
CHECK RUBBER SHOES (Machine Equipped with Rubber Shoes)
184
CHECK and ADJUST RUBBER SHOE TENSION (Machine Equipped with Rubber Shoes)
186
REPLACE RUBBER SHOES (Machine Equipped with Rubber Shoes)
188
Replace Bucket Teeth
191
Bleeding Air from Hydraulic System
194
Check before Starting
195
Checks before Starting
195
Explanation of Symbols for Lubrication Standard Table
195
Every 500 Hours Maintenance
196
Lubricating
196
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
199
Replace Fuel Filter Element
200
Check Oil Level in Final Drive Case, Add Oil
201
Clean and Inspect Radiator Fins and Oil Cooler Fins
201
Check and Adjust Cooling Fan Belt Tension
202
Change Oil in Final Drive Case
204
Every 1000 Hours Maintenance
204
Replace Hydraulic Oil Filter Element
205
Check Engine Valve Clearance, Adjust
206
Check and Clean Fuel Injection System
207
Every 1500 Hours Maintenance
207
Change Oil in Hydraulic Tank, Clean Strainer
208
Every 2000 Hours Maintenance
208
Check Alternator, Starting Motor
209
Checking Charge Pressure of Nitrogen Gas in Accumulator (for Control Circuit)
210
Specifications
215
Attachments and Options
219
Attachments and Options - General Information
219
Safety First
219
Attachment Installation
220
Bucket with Hook
221
Hook Condition
221
Prohibited Operations
221
Locations
222
Machine Ready for Attachment
222
Hydraulic Circuit
225
Attachment Operations
226
Long Term Storage
227
Specifications
227
Changing Machine Control Pattern (if Pattern Change Valve Equipped)
228
Control Pattern Change Procedure
228
Machine Control Patterns
229
Attachment Combinations
230
Attachment Guide
230
Handling Arm with Built-In Breaker
231
Removing and Installing Chisel
231
Procedure for Breaker Operations
234
Precautions When Carrying out Breaker Operations
235
Installation of Bucket
236
Precautions When Carrying out Bucket Operations
238
Stowing Chisel, Dummy Chisel
238
Check before Starting
239
Specifications
240
Hydraulic Breaker
241
Recommended Attachment Operations
241
Index
246
Komatsu PC18MR-3 Shop Manual (41 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 1.03 MB
Table of Contents
Composition of Shop Manual 1
3
Table of Contents
3
Index and Foreword
10
200 Foreword and General Information
10
Safety Notice
11
Disassembly and Assembly
16
How to Read the Shop Manual
16
Specification
16
Standard Value Table
16
Structure, Function and Maintenance Standard
16
Testing and Adjusting
16
Troubleshooting
16
Explanation of Terms for Maintenance Standard
18
Handling of Electric Equipment and Hydraulic Component
20
Handling of Connectors Newly Used for Engines
29
How to Read Electric Wire Code
32
Precautions When Carrying out Operation
35
Method of Disassembling and Connecting Push-Pull Type Coupler
38
Standard Tightening Torque Table
41
Advertisement
Komatsu PC18MR-3 Brochure (7 pages)
Compact Hydraulic excavator
Brand:
Komatsu
| Category:
Compact Excavator
| Size: 2.48 MB
Table of Contents
Operating Weight
2
Optional Equipment
5
Specifications
6
Lifting Capacity
6
Working Range
6
Standard/Optional Equipment
7
Advertisement
Related Products
Komatsu PC160LC-8
Komatsu PC130-8
Komatsu PC27MR-3
Komatsu PC30MR-3
Komatsu PC35MR-3
Komatsu PC45MR-3
Komatsu PC55MR-3
Komatsu Galeo PC400-8R
Komatsu Galeo PC400LC-8R
Komatsu PC58UU-3
Komatsu Categories
Excavators
Trucks
Compact Loader
Construction Equipment
Tractor
More Komatsu Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL