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5ECD
Kohler 5ECD Manuals
Manuals and User Guides for Kohler 5ECD. We have
2
Kohler 5ECD manuals available for free PDF download: Service Manual, Operation Manual
Kohler 5ECD Service Manual (88 pages)
Marine Generator Sets
Brand:
Kohler
| Category:
Marine Equipment
| Size: 6.46 MB
Table of Contents
Table of Contents
3
Table of Contents
4
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
10
Section 1 Specifications
11
Introduction
11
Generator Set Ratings
11
Controller Specifications
11
Alternator Specifications
11
Alternator Specifications, Continued
12
Torque Specifications
12
Engine Specifications
13
Service View
14
Section 2 Scheduled Maintenance
15
General
15
Service Schedule
16
Section 3 Troubleshooting
17
Introduction
17
Initial Checks
17
Troubleshooting Chart
17
Section 4 Controller
23
Introduction
23
Controller Display and Keypad
24
Master Switch
24
Sequence of Operation
25
Starting the Generator Set
25
Running Sequence
25
Stopping the Generator Set
25
Faults
25
Shutdowns
25
Warnings
25
SECM Fault Codes and Diagnostics
29
Relay Interface Board (RIB)
35
CO Sensor Module
35
K5 Main Power Relay
35
Silicon Controlled Rectifier (SCR) Module
36
Controller Replacement
37
Controller Configuration and Adjustment
38
Voltage Adjustments
38
Controller Configuration
41
Controller Configuration Mode
43
Section 5 Component Testing and Adjustment
45
Theory of Operation
45
Separate Excitation
45
Stator
47
Main Field (Rotor)
48
Rotor Continuity and Resistance Tests
48
Slip Rings
50
Brushes
50
Voltage
51
Voltage Regulation
51
Voltage Adjustment
51
Voltage Reconnection
52
Governor System
52
Fault Shutdown Tests
52
Controller Fault Shutdown Functions
52
Fault Shutdown Switches
53
Electronic Throttle Assembly
57
Fuses
57
Continuity Checks
58
Section 6 Generator Disassembly/Reassembly
59
Disassembly
59
Collector Ring and Bearing Replacement
62
Reassembly
63
Section 7 Wiring Diagrams
65
Point-To-Point Wiring Diagram
66
Appendix A Abbreviations
79
Appendix B Common Hardware Application Guidelines
81
Appendix C General Torque Specifications
82
Appendix D Common Hardware Identification
83
Appendix E Common Hardware List
84
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Kohler 5ECD Operation Manual (56 pages)
Brand:
Kohler
| Category:
Inverter
| Size: 3.37 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
Service Assistance
11
Maintenance and Service Parts/Related Literature
12
Section 1 Service Views
13
Section 2 Operation
15
Prestart Checklist
15
Marine Inspection
15
Angular Operation
16
Operation in European Union Member Countries
16
Load Profile
16
Advanced Digital Control Operation
16
Controls and Indicators
16
Starting the Generator Set
17
Stopping the Generator Set
18
Fault Shutdowns
18
Smartcraftt System View (SC5000), if Equipped
21
Resetting the Controller after a Fault Shutdown
22
Continuous Power Mode
22
Circuit Protection
22
Line Circuit Breaker
22
Fuses
22
Section 3 Scheduled Maintenance
23
General Maintenance
23
Service Schedule
24
Lubrication System
26
Oil Specifications
26
Oil Check
26
Oil Additions
26
Oil Change
26
Oil Filter Change
27
Fuel System
27
Fuel Specifications
27
Fuel Filter
28
Fuel System Bleed
28
Backfire Flame Arrestor
29
Exhaust System
29
Cooling System
30
Closed Heat Exchanger
30
Pressure Cap
30
Seawater Pump
31
Siphon Break
32
Anticorrosion Zinc Anode
34
Seawater Outlet
34
Ignition System
35
Battery
37
Generator Storage Procedure
37
Section 4 Troubleshooting
39
Section 5 Wiring Diagrams
43
Appendix A Abbreviations
49
Appendix B Operating Hour Service Log
51
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