Inova SV 125 Manuals

Inova SV 125 Manuals

Manuals and User Guides for Inova SV 125. We have 1 Inova SV 125 manual available for free PDF download: Operating Manual

Inova SV 125 Operating Manual

Inova SV 125 Operating Manual (392 pages)

Fully Automatic Filling And Closing Machine For Syringes

Brand: Inova | Category: Packaging equipment | Size: 16.94 MB

Table of Contents

Table of Contents
3
1 Safety Regulations

21
- Duties and Liability
  21
- Information and Instructions Given in the Operating Manual
  21
- Dangers in Handling the Machine
  21
- Warranty and Liability
  23
- Behavior for Safe Operation
  24
- Intended Use
  26
- Incorrect Use
  26
- Safety Devices and Protective Equipment
  27
- Check of Safety Devices
  27
- POWER Supply Disconnecting Device
  28
- Compressed Air Supply Disconnecting Device
  28
- EMERGENCY STOP Buttons
  28
- Guard Doors
  28
- Danger and Information Signs
  29
- Examples of Danger Signs
  29
- Duties of the Plant Operator
  30
- Warranty and Liability
  30
- Organizational Requirements
  30
- Personnel Requirements
  31
- Information Regarding Safety at Work
  31
- Information Regarding Operation and Work Practices
  31
- First Aid
  32
- Accident Report
  32
- Fire Prevention
  32
- Maintenance and Servicing
  33
- Constructional Changes to the Machine
  34
- Cleaning
  35
- Disposal of the Used Substances and Materials
  35
- Information Regarding Electrical Energy
  36
- Required Qualification
  36
- Measures in the Event of Faults or Defects
  36
- Safety Devices
  36
- Dangers from Electrical Power
  37
- Residual- -Current- -Operated Protective Devices (RCD)
  38
- Mains Connection
  38
- General Information about Risks
  39
- Residual Risk
  39
- Dangers from Residual Energy
  40
- Informal Safety Measures
  40
- Personnel Training
  40
- Safety Measures During Normal Operating Mode
  41
- Harmful Fumes
  42
- Noise Emission
  42
2 Transport, Installation and Connection

43
- Items Included in the Delivery
  43
- Transport
  43
- Type of Transport
  43
- Preparations for Transport
  44
- Center of Gravity Mark
  44
- Transport with Pallet Lifter
  44
- Transport Drawing
  45
- Storage and Conservation
  45
- Installation and Connection
  46
- Dismantling
  48
- Scrapping and Disposal
  48
3 Description of the Machine

49
- Views of the Machine
  49
- Workplace
  50
- Guard Doors
  51
- Danger Areas
  52
- EMERGENCY STOP Buttons
  54
- Interfaces and Connections
  55
- Identification of the Machine
  56
  - Nameplate
    56
- Technical Specifications
  57
- Power Supply
  57
- Formats
  58
  - Output
    58
- Ambient Conditions
  58
- Machine Accessories
  59
4 Structure and Function

61
- General
  61
- Intended Use of the Machine
  61
- Reasonably Foreseeable Misuse
  61
- General Description
  62
- Mode of Operation
  63
- Functional Description
  64
  - Overview
    64
- Infeed Chute
  65
- Tub Support
  65
- Transport Belt
  66
- Nest Pick--Up Station
  68
- Y--Table
  69
- Nest Centering Device
  69
- Dosing Station
  70
- Functional Description Rotary Piston Pump
  70
  - Filling Station
    71
- Filling Station with Vacuum Filling
  72
- Sensor Syringe too High after Filling
  73
- Stopper Sorter and Stopper Lanes
  74
- Filling the Stopper Lanes with Stoppers
  75
- Stopper Insertion Station
  76
- Sensors of the Stopper Insertion Station
  77
- Vacuum--Stopper Insertion Station
  78
- Sensor Syringe too High after Stopper Insertion
  80
- Evacuation Station
  81
- Nest Insertion Position
  83
- Discharge
  84
- Particle Counting Tube
  84
- Airborne Germ Collectors
  85
5 Operation

87
- Control Elements on the Operator Panel
  87
- Screens
  89
- General Information
  89
- Changing the Values
  89
- Start Screen
  90
- Info OPTIMA GROUP Pharma
  92
- Clean Screen
  93
- Software
  94
- Log in
  95
- Security -- Menu
  97
- Security -- Code Screen [1/2]
  98
- Security -- Code Screen [2/2]
  99
- Security -- Code Function [1/2]
  100
- Security -- Code Function [2/2]
  102
- Security - - Code [Help]
  104
- Security -- Parameter
  105
- Security -- User Account
  106
- Security -- User Password
  109
- Security - - User Account [Help]
  111
- Main Screen 1
  112
- Main Screen 2
  115
- Performance [1/2]
  117
- Performance [2/2]
  117
- Alarm -- Menu
  121
- Alarm -- Active
  122
- Alarm -- History
  124
- Alarm -- Status List
  126
- Main -- Menu
  128
- Counter -- Production
  130
- Counter -- Total
  131
- Timer -- Production
  132
- Timer -- Total
  133
- Format -- Selection
  136
- Format -- Copy
  139
- Format Input -- Menu
  141
- Format Input -- Format Name
  143
- Format Input -- Setting
  144
- Format Input -- Performance
  145
- Format Input -- Stations
  147
- Format Input -- Pick--Up Station [1/2]
  149
- Format Input -- Pick--Up Station [2/2]
  151
- Format Input - - Pick- -Up Station [Help]
  153
- Format Input -- Piston Pumps [1/3]
  155
- Format Input -- Piston Pumps [2/3]
  157
- Format Input -- Piston Pumps [Help]
  160
- Format Input -- Piston Pumps [3/3]
  160
- Format Input -- Filling Curve (Piston Pumps) [1/2]
  163
- Format Input -- Filling Curve (Piston Pumps) [2/2]
  163
- Adjusting the Needle Stroke
  169
- Format Input - - Filling Curve (Piston Pumps) [Help]
  170
- Format Input - - Filling Curve (Pump Stroke > 1) [Help]
  171
- Example: Entry of Step Points
  172
- Format Input -- Filling Curve Vacuum (Piston Pumps) [1/4]
  175
- Format Input -- Filling Curve Vacuum (Piston Pumps) [3/4]
  175
- Format Input - - Filling Curve Vacuum (Piston Pumps) [Help]
  187
- Format Input - - Filling Curve Vacuum (Pump Stroke > 1) [Help]
  188
- Format Input -- Filling Curve Vacuum (Piston Pumps) [4/4]
  189
- Format Input -- Stopper Setting Normal [2/3]
  192
- Format Input -- Stopper Setting Normal [3/3]
  192
- Format Input - - Stopper Setting [Help]
  199
- Format Input -- Stopper Setting Vacuum [1/3]
  202
- Format Input - - Stopper Setting Vacuum [Help]
  205
- Format Input -- Stopper Setting Vacuum [3/3]
  205
- Format Input - - Stopper Setting Vacuum [Help]
  209
- Format Input -- Tub Transfer [1/4]
  210
- Format Input - - Tub Transfer [Help]
  213
- Format Input -- Tub Transfer [2/4]
  213
- Format Input - - Tub Transfer [Help]
  217
- Format Input -- Tub Transfer [3/4]
  219
- Format Input -- Tub Transfer [4/4]
  219
- Format Input -- Main Drive (Virtual)
  221
- Format Input -- Menu Teach Servo Axes
  223
- Format Input -- Teach Servo Axis Pick--Up Station Nest
  225
- Teach- -In Servo Axis
  226
- Format Input -- Teach Servo Axis Plunger
  228
- Teach- -In Servo Axis
  229
- Format Input -- Teach Servo Axis Insertion Tube
  231
- Teach- -In Servo Axis
  232
- Format Input -- Teach Servo Axis Stopper Swivel Arm
  234
- Teach- -In Servo Axis
  235
- Format Input -- Teach Vacuum Chamber
  237
- Format Input -- Teach Servo Axis Needle Stroke
  238
- Teach- -In Servo Axis
  239
- Format Input -- Teach Servo Axis Pump Stroke
  241
- Teach- -In Servo Axis
  242
- Format Input -- Teach Servo Axis Pump Rotation
  244
- Teach- -In Servo Axis
  245
- Format Input -- Teach Servo Axis X
  247
- Teach- -In Servo Axis
  248
- Format Input -- Teach Servo Axis y
  250
- Teach- -In Servo Axis
  251
- Format Input -- Alarm Active
  253
- Service -- Menu
  255
- Service -- General
  256
- Service -- Axis
  259
- Service -- Vacuum
  261
- Operator -- Menu
  263
- Operator -- General
  264
- Operator -- Piston Pumps
  266
- Information -- Menu
  268
- Information -- Code Nest [1/2]
  269
- Information -- Tub Error Code General
  271
- Information -- Tub Error Code Needle Stroke
  272
- Information -- Tub Error Code Plunger
  273
- Information -- Tub Error Code Insertion Tube
  274
- Information -- Tub Error Code Piston Pumps
  275
- Information -- Code Nest [2/2]
  276
- Information -- Code Nest Pick--Up Station Nest
  277
- Information -- Code Nest Y--Axis
  278
- Information -- Interlock Infeed
  279
- Information -- Piston Pumps [1/2]
  280
- Information -- Piston Pumps [2/2]
  282
- Information -- Vacuum [1/2]
  283
- Information -- Vacuum [2/2]
  285
- Information -- Axis Position Actual and Homestatus
  286
- Batch
  288
- System -- Password
  289
- Control and Display Elements on the Machine
  290
- Overview
  290
- Jog Cable and Jog Button
  291
- Air Maintenance Unit
  292
- Compressed Air Supply Disconnecting Device
  293
- Adjustment of Vacuum Tanks
  294
- Pressure Reducer -- Ventilation Vacuum Chamber
  295
- Pressure Reducer -- Shut--Off Needles
  295
- Control Elements on the Control Cabinet
  296
6 Machine Startup / Stop

299
- Machine Startup
  299
- Preparing Machine for Operation
  299
- Switching Machine on after EMERGENCY STOP
  300
- Operating Modes
  301
- Setup Mode
  301
- Automatic Mode
  302
- Permanent Run Mode
  303
- Emptying Mode
  304
- Standby Mode
  304
- Priming
  305
- Priming in Automatic Mode
  305
- Priming in Setup Mode
  306
- Machine Stop
  307
- Normal Operation
  307
- Aborting the Production Process
  307
- Transport out Nest
  307
- Emptying Mode
  308
- Emergency Stop
  309
- Monitoring Operation
  310
7 Format Change

311
- Mechanical Format Change
  313
  - Overview
    313
- Height Adjustment for Hold- -Down Device
  329
- Height Adjustment Side Guide
  330
- Installation Template Side Guide
  331
- Adjustment Vacuum Tanks (Filling and Stopper Insertion) (4
  332
- Electronic Format Change
  333
8 Troubleshooting

335
- General
  335
- Elimination of Faults
  335
- Machine Reaction in Case of Fault
  336
- Object Shortage
  337
- Power Failure
  337
- Emergency Stop
  337
- Drop of Compressed Air
  337
- Alarms
  338
9 Cleaning and Maintenance

361
- Cleaning
  361
  - General
    361
- Instructions for Cleaning
  362
- Daily Cleaning
  362
- Cleaning Dosing Pump and Filling Needle
  363
- Dismounting the Dosing Pumps
  363
- Disassembling a Dosing Pump
  364
- Assembling a Dosing Pump
  365
- Mounting the Dosing Pumps
  368
- Cleaning the Filling Needle
  369
- Priming
  370
- Priming in Automatic Mode
  370
- Priming in Setup Mode
  371
- Maintenance and Care
  372
  - General
    372
- Instructions for Procedure
  373
- Lubrication Plan
  374
- Overview of Maintenance Points
  375
- Maintenance Plan Interval 8 Operating Hours
  376
- Check Compressed Air Supply
  376
- Maintenance Plan Interval 40 Operating Hours
  377
- Compressed Air Supply Drain Condensate
  377
- Maintenance Plan Interval 500 Operating Hours
  377
- Grease Gear Wheels
  378
- Grease Guides
  379
- Check Toothed Belts
  380

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