Husky Altanium Delta5 Manuals

Manuals and User Guides for Husky Altanium Delta5. We have 1 Husky Altanium Delta5 manual available for free PDF download: User Manual

Husky Altanium Delta5 User Manual

Husky Altanium Delta5 User Manual (250 pages)

Brand: Husky | Category: Controller | Size: 8.27 MB

Table of Contents

General Information
3
Husky Regional Service and Sales Offices
3
Ordering Spare Parts
3
Product Upgrades
3
Telephone Support Numbers
3
Ordering Additional Manuals
4
Table of Contents
5
General Safety
13
Introduction
13
Safety Signs
14
Input Wiring (Conventional)
15
Purpose of the Equipment
15
Restrictions of Use
15
Environmental Operating Specifications
16
Equipment Ratings
16
Technical Specifications
16
Controller Lifting Instructions
17
Chapter 2 Hot Runner Temperature Control

21
Chapter 3 Connect the System to the Mold

25
- Before Startup
  25
- Connect to the Power Source
  25
- Startup Procedure Checklist
  26
Chapter 4 Altanium Operator Interface

27
- General Layout
  27
- Altanium Operator Interface
  27
- Home Screen
  27
- Altanium Buttons
  28
- Controller Function Buttons
  28
- System Status Field
  29
- Navigation Buttons
  30
- Alarm Buttons
  31
- System and User Management Buttons
  31
- Dialog Window Buttons
  32
- System Modes
  32
- Servo Control
  34
- Temperature Control Views
  35
- Temperature Control
  36
- Common Buttons
  37
- System Configuration Buttons
  38
- Select a Language
  39
- Print to a File
  40
- Print Report Descriptions
  41
- Online Help
  43
Chapter 5 Security and Administration

45
- User Management and Security Screens
  45
- Set User Roles
  45
- Set Screen Security
  47
- Screen Security - Main Screen
  47
- Screen Security - Heats Page 1 Screen
  49
- Screen Security - Heats Page 2 Screen
  52
- Screen Security - Servo Screen
  53
- User Preferences
  54
- Auto Logout
  54
- Mold Setups
  57
- Mold Setup Screen
  57
- Make a New Mold Setup Folder
  59
- Make a New Mold Setup File
  60
- Save Changes to a Mold Setup File
  60
- Discard Changes to a Mold Setup File
  60
- Save the Current Mold Setup File as a New File
  61
- Load an Existing Mold Setup File
  61
- Delete Files
  61
- Copy Files
  61
- Rename Files
  62
- Transfer Data to the Network
  62
- Transfer Data with a USB Storage Device
  62
Chapter 7 Making Adjustments

63
- Zone Selection
  63
- Make a Zone Group
  64
- Multi Group View Screen
  65
- Changing the Header Color
  67
- Graphical View Screen Overview
  68
- Text View Screen Overview
  71
- Zone Selection in the Text View Screen
  73
- Sorting
  73
- Quick Set Screen
  74
- Zone Setpoint Fields
  74
- Frequently Used
  74
- Zone Edit
  75
- Setpoint Limits
  76
- Manual Standby
  76
- Manual Boost
  77
- Remote Standby
  77
- Remote Boost
  78
- Advanced Settings
  78
- Control Settings
  79
- Zone Name
  80
- Multiple Zones Names
  80
- Temperature Setpoints
  81
- Alarm Window
  81
- Abort Window
  82
- Output Mode
  82
- Zone Slave
  82
- Automatic Slave Function
  83
- Manually Slave One Zone to Another Zone
  83
- Regulation Mode
  84
- Setpoint Limits
  84
- Change the Normal Setpoint and Limits
  84
- Change the Manual Standby and Remote Standby Setpoint Limits
  85
- Change the Manual Standby Setpoint Limits
  85
- Change the Remote Standby Setpoint Limits
  85
- Change the Manual Boost Setpoints and Limits
  86
- Change the Remote Boost Setpoints and Limits
  86
- Change the Sensor Assignment (Thermocouple)
  87
- Change the Priority Control Mode
  87
- Change the Earth Leakage Check
  88
- Change the Automatic Manual Control
  88
- Change the Output Power Limit Setting
  89
- Change the Zone Control from ART to PID
  89
- Change P, I or D Parameter Values
  89
- Active Reasoning Technology (ART)
  90
- ART Process Screen
  90
- Manual ART Function
  92
- PID Control
  93
- Typical PID Values
  93
- Possible Causes of Oscillation
  94
Chapter 8: Mold Diagnostics

95
- Testing the Mold
  95
- Run a Mold Diagnostics Test
  97
- Set the Zone Cooling Time
  97
- Set the Maximum Test Time
  98
- Diagnostics Results
  98
- Test Results Screen Values
  99
- Automatic Thermocouple Rewiring
  100
- Cross-Talk Screen
  101
- Temperature Graphs Screen
  102
- Heat the Mold
  105
- Heater Circuit Test
  105
- Startup
  105
- Earth Leakage/Wet Heater Bake out System
  106
- Earth Leakage Limit
  106
- Set the Earth Leakage Limit
  106
- Configure the Length and Number of Bake out Cycles
  107
- Soft Start
  107
- Enable Soft Start
  108
- Disable Soft Start
  108
- Adjust the Soft Start Minimum Limit
  108
- Alarms Screen
  108
- Open the Alarms Screen
  110
- Alarm States
  110
- Clear Alarms
  110
- Event History Screen
  110
- Filter Events
  112
- Alarm and Event Icons
  113
- Alarm Conditions - Warning Errors
  113
- Abort Conditions - Shutdown Errors
  114
Chapter 10 System Setup Screen

117
- System Setup Screen
  117
- System Setup - Main
  118
- Network Screen
  119
- Connect to Network Share
  120
- Dashboard Interface
  121
- Shotscopenx
  121
- System Setup - Heats Setup
  122
- Heats Setup - Control
  122
- Heats Setup - Control
  125
- Heats Setup - Monitoring
  127
- Heats Setup - Monitoring 2
  129
- Force Temperature Units to Option
  130
- Units of Measure
  131
- Equipment Protection
  131
- Power Conservation
  132
- Part Counting
  132
- Set Part Counting
  132
- Reset the Part Counter
  133
- Sack Full Output Optimization
  133
- Remote Load
  135
- Grid Size and the Group Offset
  137
- Zone Alarm Control
  137
- Monitor Zone Settings
  138
- Power Limiting
  138
- Power Deviation
  138
- Current Deviation
  140
- No Heater Detection
  140
- Energy Usage and Units
  141
- Number of Zones in the System
  141
- Standby Timer Settings
  142
- Set the Manual Standby Duration Timer
  142
- Set the Remote Standby Duration Timer
  142
- Set the Remote Standby Delay Timer
  142
- Set the Remote Standby Input Mode
  143
- Standby Operation Description
  143
- Boost Timer Settings
  145
- Set the Manual Boost Duration Timer
  145
- Set the Remote Boost Duration Timer
  145
- Set the Remote Boost Delay Timer
  145
- Change the Remote Boost Input Mode
  146
- Boost Operation Description
  146
- Resin Protection Timer
  147
- Set the Resin Degradation Limit
  148
- Set the Cycle Idle Time Limit
  148
- Set the Cycle Idle Reaction
  148
- Auto Power Limiting
  149
- Options and Licensing
  149
- Diagnostics Export
  150
- Mold Cooling Enable
  150
- Staged Startup and Shutdown
  151
- Staging Screen
  151
- Enable/Disable Staged Startup
  153
- Enable or Disable Staged Shutdown
  153
- Set the Staged Temperature and Power Setpoints
  153
- Hold a Stage Setpoint
  154
- Set the Soak Timers
  154
- Supply Voltage Screen
  154
- Configure the Supply Voltage
  157
Chapter 11 Mold Picture View

159
- Mold Picture View Graphic
  159
- Map a Network Drive
  159
- Load a Mold Picture View Graphic
  160
- Mold Picture View Toolbar
  162
- Configure a Mold Picture View
  163
- Edit Mode
  163
- Zone Information Panels
  163
- Make a Zone Information Panel
  164
- Move a Zone Information Panel
  164
- Edit a Zone Information Panel
  165
- Make a Leader Line
  166
- Change the Color of a Leader Line
  166
- Change the Thickness of a Leader Line
  166
- Delete a Leader Line
  167
- Delete a Zone Information Panel
  167
- Exit Edit Mode
  167
Chapter 12 Data Recording

169
- Trend Plot Screen
  169
- Set the Trend Plot
  169
- History Plot Screen
  171
- Curve Data Point
  172
- Set the Timeframe
  173
- Set the Date and Time Range
  173
- Change the Date and Time Range Old
  173
- Change the Date and Time Range New
  173
- Change the Zone Shown on the History Plot Screen
  174
- Process Limits Screen
  175
- Target Settings
  177
- Global Settings
  178
- Delay Limit Check
  178
- Process Variable Selector
  178
- Process Monitoring Setup
  180
- Time Mode Configuration
  180
- Cool down Data Collection
  181
- Cycle Mode Configuration
  181
- Data Collection Start and Stop Conditions
  182
- Data Collection Stop Conditions
  182
- Cycle Input (Heat Control Only)
  187
- Process Monitoring Status
  187
- Process Log Transfer
  187
- Process Data Filter
  187
Chapter 13 System Options

189
- Digital I/O
  189
- Enable an I/O Option
  190
- Safety Signals (Ultrasync-E or Altanium Servo Control Installed)
  190
- Digital Inputs
  190
- Digital Outputs
  192
- Configurable Signals
  194
- Sequencer Installed)
  194
- Logic Function
  195
- Force
  195
- Conditions
  196
- Cable Connections
  196
- Input/Output Connector Pin-Out Description
  198
- Input Base Connector ID
  198
- Output Base Connector ID
  198
- Part Count Base Connector ID
  199
- Remote Load Base Connector ID
  200
Chapter 14 SPI Protocol Option

201
- SPI Command Summary
  201
- Echo
  201
- Process Setpoint
  202
- Process Value
  202
- Alarm Active Status
  202
- Alarm 1 Setpoint
  203
- Alarm 2 Setpoint
  203
- Alarm 1 Reset
  203
- Controller Status
  204
- Manual Percent Output
  205
- Open/Closed Loop
  205
Chapter 15 Maintenance

207
- Delta5 System
  207
- Card Layout Screen
  209
- Troubleshooting with the Card Layout Screen
  209
- Intelligent Control Cards
  211
- Replace an Intelligent Control Card (ICC2 or ICC3)
  213
- Replace an Open Fuse on an Intelligent Control Card
  215
- Delta5 Operator Interface
  217
- Remove and Replace the Touch Monitor
  218
- Remove and Replace the MCU
  222
- Remove and Replace the Operator Interface
  226
- Install the Remote Operator Interface
  228
- Install the Alternative Mounted Operator Interface
  232
- Install the Dual Touch Monitor
  237
- Calibrate the Thermocouple Inputs
  242
- Clean the System
  243
- Cabinet (Mainframe)
  243
- Touch Monitor
  243
- Basic Troubleshooting
  244
- Failure Causes and Solutions
  246
- Supported Electrical Failures
  248

Advertisement

Advertisement

Related Products

Husky Categories

Tool Storage Air Compressor

Indoor Furnishing

Indoor Furnishing Pressure Washer Automobile Accessories

More Husky Manuals