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24-CEA-10
Cleveland 24-CEA-10 Manuals
Manuals and User Guides for Cleveland 24-CEA-10. We have
4
Cleveland 24-CEA-10 manuals available for free PDF download: Service Manual, Operator's Manual, Brochure & Specs, Specifications
Cleveland 24-CEA-10 Service Manual (216 pages)
Convection Steamer
Brand:
Cleveland
| Category:
Electric Steamer
| Size: 3.44 MB
Table of Contents
Table of Contents
3
Chapter Page
5
Models 24-CGA-10 and 24-CEA-10
5
Chapter 1. Product Identification
9
Model Number
9
Serial Number
9
Product Information Plate
9
Chapter 2. Installation Instructions
15
Introduction
15
Installation Policies
15
Installation Overview
16
Preparation for Installation
18
Protecting the Steamcraft 10
18
Electric Power Requirements
18
Gas Supply Requirements
18
Exhaust Hood Requirements All Models
18
Water Quality Requirements
19
Softened, Treated, or Filtered Water
24
Water Supply System
24
Selecting the Operating Location
25
Installation Instructions
26
Unpacking & Inspection
26
Shipping Damage Instructions
27
Position & Level the Steamcraft
27
Adjustable Leveling Legs
27
Positioning & Leveling
27
Install Slide Racks
28
Install & Connect the Free Air Vented Drain Lines
28
Exhaust Hood Ventilation All Models
30
Install Electric Power Lines
30
Connect Electrical Line
31
Install Water Supply Lines
32
Connect Water Supply Lines
34
General Connection Requirements
34
Untreated Water Connection (Without Steamgard)
35
Treated Water Connection (with Steamgard)
35
Testing Water Supply Lines
35
Install & Connect Gas Supply Lines
35
Leak-Testing Gas Supply Lines
36
Pressure Testing the Gas Supply Lines
37
Bleed Air from the Gas Supply Lines
38
Burner Ignition Test (Gas-Fired Models Only)
39
Final Setup & Checkout
41
Installation Checks
41
Operating Tests
42
Operating Test Preparation
42
Blowdown Inspection Procedure
43
Operating Test Procedures
43
Timer Test Procedures - Key Pad Control Panel
45
Timer Test Procedures - Dial Timer Control Panel
46
Chapter 3. Operation
48
Introduction
48
Differences Among Models
48
Atmospheric Generator Models
48
Pressure Generator Models
48
Operational Safety
48
Burner Lighting
50
Gas Leak Instructions
50
Operating Modes
50
Manual Operation
50
Timed Operation
50
Manual Timer
50
Steam Generator Blowdown
51
Main Disconnect Switch
51
Control Panels
51
Cooking Operations Key Pad Control Panel
53
Start Steam Supply
54
Inspect the Cooking Compartment
54
Preheat the Cooking Compartments
55
Place Food into the Cooking Compartment(S)
56
Select the Operating Mode
56
Timed Cooking Procedure
57
Manual Cooking Procedure
58
Power off (Automatic Blowdown)
59
Blowdown Frequency
59
Blowdown Procedure
60
Shut down and Cleaning (at End of Day or Shift)
60
Dial Timer Control Panel Summary
62
Cooking Operations - Dial Timer Control Panel
63
Summary of Cooking Operations
63
Power on (Automatic Fill)
63
Steamcraft 10 Service Manual
63
Start the Steam Supply
64
Inspect the Cooking Compartment
64
Preheat the Cooking Compartment(S)
64
Place Food into the Cooking Compartment(S)
65
Select the Operating Mode
65
Timed Cooking Procedure
65
Manual Cooking Procedure
66
Remove Food from the Cooking Compartment(S)
66
Power off (Automatic Blowdown)
67
Blowdown Frequency
67
Blowdown Procedure
67
Shut down and Cleaning (at End of Day or Shift)
68
Chapter 4. Preventative Maintenance and Troubleshooting
69
Introduction
69
Maintenance Records
69
Daily Maintenance
69
Blowdown Steam Generator
69
Clean Steamcraft 10
69
Weekly Maintenance
69
Clean Drain
69
Monthly Maintenance
70
Descale Steam Generator
70
Yearly Maintenance
73
Clean Water Line Strainer
73
Troubleshooting Notes
76
Chapter 5. Component and Circuit Functions
77
Introduction
77
Models Covered in this Chapter
77
Figures and Illustrations
77
Steamcraft 10 Variations
77
Steam Generator Power Source
77
Control Panel Type
78
Theory of Operation
78
Steam Generator Water Filling Cycle
78
Steam Generator Preheating
80
Steaming Functions for Model 24-CEA-10
81
Steaming Functions for Model 24-CGA-10
82
Gas Burner Ignition and Combustion Functions Model 24-CGA-10
85
Burner Ignition and Control System
85
Condenser and Drain Functions
86
Condenser Operation
86
Drain Valve Functions
87
Shutdown, Steam Generator and Float Cylinder Rise Functions
88
STEAMCRAFT 10 ELECTRICAL CIRCUITS Model 24-CEA-10
89
High Voltage Circuit
89
120 VAC Circuit
89
STEAMCRAFT 10 ELECTRICAL CIRCUITS Model 24-CGA-10
89
Steamcraft 10 Timer Circuits
90
Electrical Circuit Components
90
Terminal Block
90
ON/OFF Switch
91
TIMED/MANUAL Switch
91
3-Minute Timer
91
Float Assembly
92
Drain Solenoid Valves
93
Water Fill Solenoid Valves
93
Condenser Solenoid Valves
93
Rinse Solenoid Valve
93
Preheat Thermostat
94
Key Pad and Dial Timers
94
Electronic Key Pad Timer
94
Compartment Thermostat (Electronic Key Pad Units Only)
95
Mechanical Timer
95
3-Second Timer and Buzzer (Mechanical Timer Units Only)
95
Heater Element - Model 24-CEA-10
95
Dryer Element- Model 24-CEA-10
95
High Temperature Limit Switch
95
Combustion Control Module Model 24-CGA-10
96
Combustion Air Blower
96
Air Prover Pressure Switch
96
Pilot Spark Igniter
96
Automatic Gas Valve
96
Steam Relief Solenoid Valve Model 24-CGA-10
96
Compartment Steam Solenoid Valves - Model-CGA-10
96
Chapter 6 Component Testing Guide
97
Introduction
97
Models Covered in this Chapter
97
Figures and Illustrations
97
Nominal Voltage Reference
97
Component Testing Fundamentals
98
Visual Check
98
Connections and Wiring
98
Solenoid Valves
99
General Considerations
99
Normally Open and Normally Closed Valves and Contacts
99
Water Pressure and Control Valves
99
Measuring Resistance through the Solenoid
99
Jammed or Blocked Valves
99
Thermostatic Snap Switches
101
Heater Element
101
Resistance Measurements
101
Insulation Resistance Measurements
102
Voltage Measurements
102
Initial Test Procedure - Introduction
102
Test Procedures Layout and Conventions
102
Initial Test Procedure - General Preparations
103
Model Numbers and Test Procedure Variations
103
Initial Test Procedure - Model 24-Cga-10
104
Set up the Initial Test Conditions
104
Component Test Procedures
129
Initial Conditions for All Testing
129
CT:1 Drain (3-Way) Solenoid Valves
129
CT:2 3-Minute Timer
130
CT:3 Rinse Solenoid Valves
131
CT:4 Water Fill Solenoid Valves
132
CT:5 ON/OFF Switch
133
CT:6 Float Assembly
134
CT:7 Gas Control Transformer - 24 Volt Model 24-CGA-10
137
CT:8 Preheat Thermostat (Steam Generator)
137
CT:10 Condenser Solenoid Valves
139
CT:11 Steam Relief Solenoid Valve Model 24-CGA-10
141
CT:12 Compartment Steam Solenoid Valve Model 24-CGA-10
142
CT:13 Mechanical Timer
143
CT:14 & CT:15 3-Second Timer and Buzzer (Mechanical Timer Units Only)
143
CT:16 Electronic Timer Transformer - 24 Volt
144
CT:17 Electronic Key Pad Timer
145
CT:18 Compartment Thermostat (Key Pad Timer Units Only)
147
CT:19 Transformer - Model 24-CEA-10
148
CT:22 High Temperature Limit Switch Model 24-CEA-10
150
Terminal Block
151
CT:25 Relay R-1 - Model 24-CEA-10
153
Chapter 7. Illustrated Parts Lists
154
Introduction
154
Parts Differences Among Steamcraft 10 Steamers
154
Electrical Schematics and Wiring Diagrams
154
Ordering Parts
154
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Cleveland 24-CEA-10 Operator's Manual (30 pages)
Cleveland Electric Steamer Operators Manual
Brand:
Cleveland
| Category:
Electric Steamer
| Size: 1.85 MB
Table of Contents
Table of Contents
3
Introduction
5
Section 1: Introduction
5
Operational Safety
5
Product Information
6
Serial Number
6
Model Number
6
Product Information Plate
6
Product Description
7
Compartment Control Panels
8
Dial Timer Control Panel
8
Cooking Operations - Dial Timer Control Panel
8
Manual and Timed Mode
8
Manual Mode
8
Timed Mode
8
Keypad Timer Control Panel
9
Cooking Operations - Keypad Control Panel
9
Manual and Timed Modes
9
Manual Mode
9
Timed Mode and Use of the Timer
9
Section 3: General Operation
11
General Operation
11
External Main Power Switch
11
DOOR INTERLOCK SWITCH (Optional)
11
Power on (Automatic Fill)
11
Inspecting the Cooking Compartment
12
Preheating the Steamer
12
Descaling Required Light Feature
12
Cooking with the Steamer
13
Operating and Cooking Procedure - Timed Mode
13
Operating and Cooking Procedure - Manual Mode
14
Using the Timer in Manual Mode
14
Manual Cooking Procedure
14
Shutdown and Cleaning Procedures
15
Steam Generator Blowdown
15
Power off (Automatic Blowdown)
15
Blowdown Frequency
15
Blowdown Procedure
16
Shutdown and Cleaning
16
Section 6: Preventative Maintenance and Troubleshooting
18
Maintenance
18
Maintenance Records
18
Daily Maintenance
18
Weekly Maintenance
18
Weekly/Monthly Maintenance Descale Steam Generator
20
Operators Troubleshooting Guide
21
(Continued on Next Page)
21
Steam Cooking Guidelines
25
Introduction
25
Sizing up Pan Capacity
26
Serving Sizes - How Much? How Many
26
Reference Charts for Typical Pan Capacities
26
Convection Steamer - Suggested Timer Setting Guidelines
27
Steaming Tips -Lobster -Crab -Shrimp
29
Live Lobsters and Crabs
29
King Crab Legs
29
Shrimp
29
Limited Warranty
30
Cleveland 24-CEA-10 Brochure & Specs (6 pages)
Cleveland Range Inc. SteamCraft Product Manual
Brand:
Cleveland
| Category:
Electric Steamer
| Size: 1.26 MB
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Cleveland 24-CEA-10 Specifications (2 pages)
GENERATOR STYLE HIGH SPEED CONVECTION STEAMERS
Brand:
Cleveland
| Category:
Electric Steamer
| Size: 0.13 MB
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