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NEOS 100S
Carrier NEOS 100S Manuals
Manuals and User Guides for Carrier NEOS 100S. We have
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Carrier NEOS 100S manuals available for free PDF download: Operation & Service Manual, Installation And Commissioning Manual, Service Manual
Carrier NEOS 100S Operation & Service Manual (68 pages)
Truck Refrigeration Units
Brand:
Carrier
| Category:
Refrigerator
| Size: 3.5 MB
Table of Contents
Table of Contents
5
Paragraph Number
11
Safety Summary
11
General Safety Notices
11
First Aid
11
Operating Precautions
11
Maintenance Precautions
11
Refrigerants
12
Specific Warning and Caution Statements
13
Description
15
Introduction
15
Nameplate
15
Noise Level Sticker
15
General Description
15
Condensing Section
15
Condenser Coil
15
Filter Drier
15
Table 2-1 Model Chart
16
Table 2-2 Additional Support Manuals
16
Figure 2.1 Main Unit Components
17
Figure 2.2 Evaporator
18
Figure 2.3 Control Box
19
Figure 2.4 Microprocessor Board
19
Figure 2.5 Standby Module
20
Hot Gas Solenoid Valve (HGS1)
21
Condenser Pressure Control Valve (HGS2)
21
Compressor
21
Receiver
21
High Pressure Switch (HP1)
21
Condenser Pressure Control Switch (HP2)
21
Table Number
16
Figure Number
17
Evaporator Section
21
Thermostatic Expansion Valve (TXV)
21
Compressor Pressure Regulating Valve (CPR)
21
Evaporator Coil
21
System Operating Controls and Components
22
Unit Specifications
22
Compressor Data
22
Refrigeration System Data
22
Figure 2.6 Cab Command
22
Electrical Data
23
Torque Values
23
Safety Devices
24
Refrigeration Circuit
25
Cooling
25
Heat and Defrost
25
Figure 2.7 Refrigeration Circuit - Cooling Cycle
26
Figure 2.8 Refrigeration Circuit - Heating and Defrost Cycle
27
Operation
29
Standby Mode
29
Control System
29
Introduction
29
Microprocessor Module
30
Cab Command
30
Figure 3.1 Cab Command
30
Figure 3.2 Green Light Status
31
Starting-Up the Unit
32
Inspection
32
Starting
32
Stopping the Unit
32
Setpoint Adjustment
33
Manual Defrost
33
Changing Defrost Parameters
33
Alarm Display
33
Accessing Alarm Messages
34
Clearing Passive Alarms and the Maintenance Interval Message SE
34
Low Battery Voltage Alarms
34
Checking the Software Version and Hourmeter
34
Table 3-1 Malfunctions
34
3.10 Product Loading
35
3.11 Recommended Transport Temperatures
36
Figure 4.1 Operating Sequence - Perishable Mode
39
Frozen Mode
40
Defrost Cycle
40
Minimum off Time
40
Figure 4.2 Operating Sequence - Frozen Mode
40
Service
41
Maintenance Schedule
41
Table 5-1 Maintenance Schedule
41
Table 5-2 Service Category Descriptions
42
Installing Manifold Gauge Set
43
Preparing Manifold Gauge/Hose Set for Use
43
Connecting Manifold Gauge/Hose Set
43
Removing the Manifold Gauge Set
43
Figure 5.1 Manifold Gauge Set (R-134A)
43
Removing the Refrigerant Charge
44
Removing Complete Charge
44
Figure 5.2 Vacuum Pump Connection
44
Refrigerant Leak Checking
45
Evacuation and Dehydration
45
General
45
Preparation
45
Procedure for Evacuation and Dehydrating System
45
Charging the Refrigeration System
46
Checking the Refrigerant Charge
46
Installing a Complete Charge
46
Figure 5.3 Procedure for Adding a Complete Charge
46
Installing a Partial Charge
47
Checking for Non-Condensables
47
Checking and Replacing Filter-Drier
47
Checking Filter-Drier
47
Replacing the Filter-Drier
47
High Pressure (Hp1) and Condenser Pressure (Hp2) Switches
47
Removing Switch
47
Checking Pressure Switch
47
Hot Gas Solenoid Valve (Hgs1), Condenser Pressure Control Valve (Hgs2) and Quench Valve
48
Replacing the Solenoid Coil
48
Figure 5.4 Typical Switch Setup for Testing Pressure Switches HP 1 and HP2
48
Figure 5.5 Hot Gas Valve, Condenser Pressure Control Valve, Quench Valve (Hot Gas Valve Shown)
48
Replacing Valve Internal Parts
49
Adjusting the Compressor Pressure Regulating Valve (Cpr)
49
5.12 Thermostatic Expansion Valve
49
Figure 5.6 Compressor Pressure Regulating Valve
49
Measuring Superheat
50
Replacing Expansion Valve
50
5.13 Diagnostic Tool
50
Figure 5.7 Thermostatic Expansion Valve Bulb and Thermocouple
50
Figure 5.8 CAB Command Diagnostic Tool (CTD P/N 07-00440-00)
50
5.14 Microprocessor
51
5.15 Evaporator Coil Cleaning
51
5.16 Condenser Coil Cleaning
51
Table 5-3 R-134A Temperature Pressure Chart
52
Troubleshooting
55
Introduction
55
Table 6-1 Alarm Indications
55
Refrigeration
56
Unit will Not Cool
56
Unit Runs but Has Insufficient Cooling
56
Table 6-2 Mechanical Indications
56
Unit Operates Long or Continuously in Cooling
57
Unit will Not Heat or Heating Insufficient
57
Defrost Malfunction
57
Abnormal Pressure
57
Abnormal Noise
58
Cab Command Malfunction
58
No Evaporator Air Flow or Restricted Air Flow
58
Expansion Valve
59
Malfunction Hot Gas Solenoid, Condenser Pressure Regulating Valve, or Quench Valve
59
Wiring Diagrams
61
Introduction
61
Index
65
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Carrier NEOS 100S Installation And Commissioning Manual (31 pages)
Direct Drive Refrigeration Units
Brand:
Carrier
| Category:
Automobile Accessories
| Size: 0.95 MB
Table of Contents
Safety Precautions
2
Electrical Power
2
Fan Blades
2
Vehicle Battery
2
Electrical Connection
3
Personal Protective Equipment
3
Engine Coolant
3
Refrigerants
3
Evaporator Clearances
4
Condenser Installation – Roof Top Application
5
Roof Top Applications
5
Condenser Installation – Front Mount Application
7
Evaporator Mounting Preparation
8
Evaporator Mounting Preparation – Mushroom Drilling
9
Evaporator Mounting Preparation – Mushroom Installation
10
Evaporator Mounting – Drain Line Installation
11
Refrigerant Hose Installation – Handling Recommendations
12
Minimum Bend Radius
12
Refrigerant Hose Installation – Installation Preparation
13
Refrigerant Connection Lines – Neos 100S / 20X ONLY
15
Refrigerant Connection Lines – 30S ONLY
16
Refrigerant Connection Lines – 35X, 40X, 50X ONLY
17
Electrical Connections
18
Evaporator Connections
18
Engine Compartment
18
Cab Command Installation
19
Compressor Mounting
20
Battery and Ignition Harness Connections
21
Evacuation, Leak Checking, and Refrigerant Charging
22
Evacuation, Leak Checking, and Refrigerant Charging (Final Step)
24
Evacuation Process
25
Evaporator CPR Adjustment
26
Evaporator TXV Setting
28
Carrier NEOS 100S Service Manual (2 pages)
Brand:
Carrier
| Category:
Freezer
| Size: 0.75 MB
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