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Rexroth HMU05.1N-0270-0660
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Manuals and User Guides for Bosch Rexroth HMU05.1N-0270-0660. We have
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Bosch Rexroth HMU05.1N-0270-0660 manual available for free PDF download: Project Planning Manual
Bosch Rexroth HMU05.1N-0270-0660 Project Planning Manual (410 pages)
Drive Systems with HMU05
Brand:
Bosch
| Category:
Inverter
| Size: 15.13 MB
Table of Contents
Table of Contents
3
1 System Presentation
13
Rexroth Indradrive ML Range
13
Overview - Rexroth Indradrive ML
13
Target Applications
15
Features
16
Functional Features
16
Performance Features
17
Interfaces
17
Supported Encoder Systems
18
System Configuration
19
System Structure
19
System Components
20
HMU05 Universal Inverter
20
HMU05 Type Code
20
Control Sections
22
Optional Cards
26
Installing and Removing Control Sections and Optional Cards
27
Training
27
ESD Protection
27
Limited Number of Insertions and Removals
27
Instructions
28
Firmware
29
About this Documentation
30
Purpose
30
Documentations
30
Drive Systems, System Components
30
Firmware
30
Your Feedback
31
2 Important Directions for Use
33
Appropriate Use
33
Introduction
33
Areas of Use and Application
33
Inappropriate Use
34
3 Safety Instructions for Electric Drives and Controls
35
Definitions of Terms
35
General Information
36
Using the Safety Instructions and Passing Them on to Others
36
Requirements for Safe Use
36
Hazards by Improper Use
37
Instructions with Regard to Specific Dangers
39
Protection against Contact with Electrical Parts and Housings
39
Protective Extra-Low Voltage as Protection against Electric Shock
40
Protection against Dangerous Movements
41
Protection against Electromagnetic and Magnetic Fields During Operation and Mounting
42
Protection against Contact with Hot Parts
42
Protection During Handling and Mounting
43
Battery Safety
43
Protection against Pressurized Systems
44
Explanation of Signal Words and the Safety Alert Symbol
44
4 Combining the Individual Components
47
Documentations
47
Brief Description of Individual Components
47
HMU05 - Brief Description and Design
47
Configuring the Drive System
49
Firmware
49
Firmware and Device Types
49
Motors
49
Third-Party Motors
49
General Information on Third-Party Motors
49
Requirements on Third-Party Motors
50
Third-Party Motor Encoder Requirements
52
Notes on Selection and Commissioning
53
Cables
54
Motor Power Cable
54
Encoder Cables
54
Leakage Capacitances
55
Allowed Leakage Capacitances
55
HMU05 Systems for Medium Leakage Capacitances
55
HMU05 Systems with a Single Supply Unit
55
HMU05 Systems with Supply Units Connected in Parallel
55
HMU05 Systems for High Leakage Capacitances
56
DC Bus Choke, y Capacitor Pairs
56
HMU05 Systems with a Single Supply Unit
56
HMU05 Systems with Supply Units Connected in Parallel
57
Operating HMU05 Together with HMS01/HMD01
58
Topologies
58
HMU05 Systems Without a Central DC Bus Choke
59
HMU05 Systems with a Central DC Bus Choke
61
Installation Conditions
62
Ambient and Operating Conditions
62
Control Cabinet
64
Air Cooling
64
Control Cabinet Design and Cooling
64
Liquid Cooling
65
General Information
65
Cooling Devices
65
Cooling Device Components
67
Cooling of the Drive Components
75
Coolant
79
Sizing Liquid Cooling
80
UL Ratings
81
Introduction
81
Inverter
81
Supply Units
82
Compatibility with Foreign Matters
83
Mechanical Project Planning
84
Dimensions
84
Hmu05.1N-F0140-0350
84
Hmu05.1N-F0170-0430
85
Hmu05.1N-F0220-0510
86
Hmu05.1N-F0270-0660
87
Hmu05.1N-F0340-0820
88
Hmu05.1N-F0430-1040
89
Hmu05.1N-F0540-1300
90
Dimensions, Mass, Insulation, Sound Pressure Level
91
Temperatures, Cooling, Power Dissipation, Distances
92
Mounting Positions of Components
95
Electrical Project Planning
96
Overall Connection Diagram (HMU05 as Drive Controller)
96
Overall Connection Diagram (HMU05 as Supply Unit)
97
Overall Connection Diagram with Load Contactor
97
Overall Connection Diagram with a Controllable Main Switch
98
Project Planning of Control Voltage
100
Control Voltage for Drive Systems
100
Sizing the Control Voltage Supply
100
Determining the Power Requirements
100
Requirements on the 24V Power Supply Unit
102
Installing the 24V Supply
103
Mains Connection
104
Residual-Current-Operated Circuit Breakers (RCD, RCCB) as Additional Fusing
104
General Information
104
Cause of Leakage Currents
105
Possibilities of Use
105
Mains Types
106
TN-S Mains Type
106
TN-C Mains Type
107
IT Mains Type
108
TT System
109
Mains with Grounded Outer Conductor (Corner-Grounded Delta Mains)
109
Mains Connection Type
110
Mains Connected Load and Mains Current
112
Technical Data of the Components
112
Calculating the Mains-Side Phase Current
112
Dimensioning the Line Cross Sections and Fuses
113
Dimensioning and Selecting the Mains Transformer
113
Combining Mains Filter, Mains Choke, Preconnected Choke and Capacitance Pack
114
Running Multiple Hmu05S in Parallel
116
Acceptance Tests and Approvals
119
5 Condition as Supplied, Identification, Transport and Storage
121
Condition as Supplied
121
Factory Testing
121
Voltage Testing and Insulation Resistance Testing
121
Customer Testing
121
Identification
122
Type Plates
122
Design
122
Contents of Delivery
122
Transporting Components
122
Storing Components
123
6 Mounting and Installation
125
Mounting HMU05 Devices in Control Cabinet
125
Electrical Connection
125
Overall Connection Diagram (HMU05 as Drive Controller)
125
Overall Connection Diagram (HMU05 as Supply Unit)
125
Overall Connection Diagram with Load Contactor
125
Overall Connection Diagram with Controllable Main Switch
125
Connection Points
126
Arrangement of HMU05 Connection Points
126
Connection Point of Equipment Grounding Conductor
127
L1, L2, L3, Mains/Motor Connection
128
Important Notes
128
XG3, Motor Temperature Monitoring, Motor Holding Brake, Motor Fan Control
129
XG32, HNA Bus
131
XG1, Indrabus
131
XD10, 24 V Supply (Control Voltage)
131
L+ L-, DC Bus Connection
132
Shield Connection
133
Ground Connection
135
Optional Cards
136
HPC01.1-Mn0X-NN
136
Hpc01.1-P001-Nn
136
WATER IN/OUT, Cooling Liquid Connection
137
7 Technical Data of the Components
139
Ambient and Operating Conditions
139
Power Section
139
Control Voltage
139
Mains Voltage
141
DC Bus
143
Inverter
145
8 Cables, Accessories, Additional Components
149
Overview
149
Cables
149
Accessories
149
Additional Components
149
Accessories
150
Mounting and Connection Accessories (HAS03)
150
Cabinet Installation Kit (HAS08.1-008)
151
Type Code
151
Parts
152
Mounting
153
On Top of Control Cabinet
153
In Front of Control Cabinet
154
Mounting the Device
156
Dismounting the Device
158
Blank Covers, Motor Monitor Grounding, Mounting Plates (HAS10)
159
HAS10 Type Code
159
Blank Covers (HAS10.1-002-003)
159
Motor Monitor Grounding (HAS10.1-002-004)
162
Mounting Plate for Device Width 200 MM (HAS10.1-002-005)
164
Mounting Plate for Device Width 220 MM (HAS10.1-002-006)
166
Additional Components
168
HNA05 Mains Connection Module
168
HNA05 Type Code
168
Dimensions
169
Data
171
Connection Points
173
Overview
173
Equipment Grounding Conductor Connection Point
174
XD1, Mains Voltage, Equipment Grounding Conductor
175
XD2, DC Bus
176
XD10, 24 V Supply (Control Voltage)
177
XG1, Indrabus
178
XG31, Messages
179
XG32, HNA Bus
181
XG33, On, Off, ZKS (DC Bus Short Circuit) Status
182
XG34, Mains Contactor (Contact)
184
XG40, Mains Contactor (Acknowledgment Messages)
185
Display Elements
186
HNC05 Mains Capacitor
187
HNC05 Type Code
187
Dimensions
188
Hnc05.1N-0050
188
Hnc05.1N-0075
189
Hnc05.1N-0100
190
Data
191
Assignment to HMU05
191
HNF05 Mains Filter
192
HNF05 Type Code
192
Dimensions
194
Hnf05.1A-500N-R0250
194
Hnf05.1A-500N-R0320, -R0400
195
Hnf05.1A-500N-R0600
196
Hnf05.1A-500N-R1000
197
Hnf05.1A-500N-R1600
198
Mounting
198
Data
199
Assignment to HMU05
199
HNL05 Mains Choke
200
HNL05 Type Code
200
Type Plate
204
Dimensions
205
Hnl05.1R-0219-N0218
205
Hnl05.1R-0182-N0262
206
Hnl05.1R-0045-N0327
207
Hnl05.1R-0135-N0327
208
Hnl05.1R-0054-N0409
209
Hnl05.1R-0117-N0409
210
Hnl05.1R-0043-N0514
211
Hnl05.1R-0130-N0514
212
Hnl05.1R-0050-N0652
213
Hnl05.1R-0113-N0652
214
Hnl05.1R-0040-N0811
215
Hnl05.1R-0100-N0811
216
Hnl05.1R-0040-N1019
217
Hnl05.1R-0094-N1019
218
Data
219
Water Cooling
220
Connection
220
Assignment to HMU05
220
HML05 Motor Choke/Balancing Choke
221
HML05 Type Code
221
HML05 to HMU05 Assignment
222
Dimensions
223
Data
231
HLL05 DC Bus Choke
233
HLL05 Type Code
233
Sizing
234
Dimensions
235
Hll05.1W-04M0-S0202
235
Hll05.1F-04M0-S0202
236
Hll05.1F-04M0-S0243
237
Hll05.1W-04M0-S0303
238
Hll05.1F-04M0-S0303
239
Hll05.1F-04M0-S0380
240
Hll05.1F-04M0-S0475
241
Hll05.1F-04M0-S0603
242
Hll05.1F-04M0-S0720
243
Hll05.1F-04M0-S0942
244
Data
245
Water Cooling
246
Assignment
247
Circuit Diagram
248
Connection
248
Y Capacitor Pair (HAS04.1-003)
249
Type Code
249
Data
249
HLR05 External Braking Resistor
251
HLR05 Type Code
251
Dimensions
252
Hlr05.1W-54K0-N05R4
252
Data
253
Installation
254
HLT05 Braking Unit
257
HLT05 Type Code
257
Dimensions
258
Data
261
Connection Diagram
262
Connection Points
265
Overview
265
XE01, Equipment Grounding Conductor Connection Point
267
XD02, DC Bus
269
XD4, Braking Resistor
273
XD10, 24 V Supply (Control Voltage)
274
XG1, Indrabus
275
XG3, Braking Resistor Overtemperature Signal Contact
276
XG31, Signal Contact (Bb, Warning) and Reset Input
277
XG33, DC Bus Short-Circuit (ZKS)
279
SF1 Switch
280
Display Elements
281
24V Power Supply Unit
282
Features
282
Data
283
24V/20A Connection Diagram
284
24V/40A Connection Diagram
285
Heat Exchanger HAH01
286
Type Code HAH01
286
General Information
287
Manufacturer's Details and Machine Identification Details
287
Declaration of Conformity
288
Disclaimer Notice
289
Safety Information
290
General Safety Warnings
290
Liquid-Liquid Heat Exchanger
291
Technical Information
291
Information Concerning Handling and Installation
303
Information for Use
309
Maintenance Information
317
Breakdown Information
319
Information Concerning Replacements
320
Hydraulic Diagrams
324
Air-Liquid Heat Exchanger
328
Technical Information
328
Information Concerning Handling and Installation
341
Information for Use
348
Maintenance Information
355
Breakdown Information
357
Information Concerning Replacements
358
Hydraulic Diagrams
364
9 Environmental Protection and Disposal
367
Environmental Protection
367
Disposal
367
10 Service and Support
369
11 Appendix
371
Switching Supply Units on and off
371
Switching on
371
Switching off
372
Dimensioning the Line Cross Sections and Fuses
373
DC Bus Fuses
382
Aluminum Contact Points and Cupal Disks
383
Introduction
383
Preparation
383
Cupal Disk
383
Determining the Leakage Capacitance
385
Leakage Capacitances
386
Leakage Capacitance of Power Cables
386
Total Harmonic Distortion (THD)
387
Liquid Cooling
389
Sizing Liquid Cooling
389
Calculation Criteria
389
Physical Data
389
Flow Rate
389
Pressure Decrease
390
Sizing Aids
391
Sizing Example
396
Index
401
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