BOMBARDIER Johnson 90 Manuals

Manuals and User Guides for BOMBARDIER Johnson 90. We have 1 BOMBARDIER Johnson 90 manual available for free PDF download: Service Manual

BOMBARDIER Johnson 90 Service Manual

BOMBARDIER Johnson 90 Service Manual (428 pages)

Brand: BOMBARDIER | Category: Outboard Motor | Size: 58.51 MB

Table of Contents

General Information

5
- Table of Contents
  5
- Warning/ Caution / Note
  6
- Generalprecautions
  6
- Fueland Oil
  8
- Gasoline Recommendation
  8
- Engine Oil
  8
- Engine Break-In
  9
- Warm-Up Recommendation
  9
- Throttle Recommendation
  9
- Self-Diagnostic System Indication -All Models
  10
- Propellers
  11
- Powerhead Direction of Rotation
  11
- Specifications-90/115
  12
- Service Data- 90/115
  14
- Specifications -140
  22
- Service Data-140
  24
- Torque Chart-140
  31
- Generaltorquechart
  32
- Special Tools
  33
- Materials Required
  36
Periodic Maintenance

37
- Periodic Maintenance Schedule
  38
- Engine Oil / Engine Oil Filter
  40
- Maintenance Ano Tune-Up Procedures
  40
- Gear Oil
  43
- Lubrication
  44
- Spark Plug
  45
- Tappet Clearance
  46
- Breather and Fuel une
  53
- Low Pressure Fuel Alter
  53
- High Pressure Fuel Filter
  54
- Propeller / Nut / Cotter Pin
  54
- Water Pump / Water Pump Impeller
  54
- Anodes Ano Bonding Wires
  55
- Battery
  56
- Fuel Mixture Check
  57
- Oil Pressure
  58
- Cylinder Compression
  60
Engine Control System

61
- Engine Control System Structure
  62
- System Structure 1
  62
- Engine Control Module (Ecm)
  64
- Sensor Ano Switch
  67
- Ignition Control System
  71
- Ignition System
  71
- Electronic Fuel Injection System
  73
- Fuel Delivery System Components
  75
- Fuel Pump Control System
  78
- Caution System
  82
- Low Oil Pressure Caution System
  82
- Over-Revolution Caution System
  82
- Overheat Caution
  83
- Low Battery Voltage Caution System
  84
- Self-Diagnostic System
  85
- Condition for Self-Diagnostic System Operation
  87
- Fail-Safe System
  88
- Pre-Programmed Value for Fail-Safe System
  88
- Start-In-Gear Protection System
  89
- Feedback System
  90
- 44-Pin Test Coro
  91
- Inspection
  91
- Precaution on System Inspection
  91
- Component Inspections
  95
- Troubleshooting
  101
- Engine Control
  107
- Flywheel
  108
- Removal / Installation
  108
- Ckp Sensor
  110
- Cmp Sensor
  110
- Oil Pressure Switch
  111
Electrical

113
- Battery Charging System
  114
- Outline
  114
- Electric Starter System
  119
- Outline
  119
- Troubleshooting
  121
- Removal
  124
- Starter Motor
  124
- Disassembly
  125
- Assembly
  133
- Electric Parts Holder
  135
- Removal
  135
- Notes
  136
Fuel System

137
- General Precaution
  138
- Precaution on Fuel System Service
  138
- Fuel Pressure Relief Procedure
  139
- Fuel Leakage Check Procedure
  140
- Fuel Line
  140
- Fuel Hose Connection
  141
- Fuel Pressure Inspection
  141
- Fuel Vapor Separator / High Pressure Fuel Pump
  143
- Removal/ Installation
  143
- Disassembly
  144
- Assembly
  146
- Fuel Injector
  148
- Removal
  148
- Installation
  150
- Low Pressure Fuel Pump
  150
- Removal/Installation
  150
- Disassembly
  151
- Reassembly
  153
- Notes
  154
Power Unit

155
- Intake Manifold Assembly
  156
- Removal
  156
- Power Unit
  159
- Removal
  159
- Engine Oil Cooler (140 Only)
  166
- Removal
  167
- Oil Pump
  169
- Removal
  169
- Removal
  171
- Timing Chain / Tensioner
  171
- Cylinder Head Assembly
  177
- Removal
  177
- Disassembly
  181
- Reassembly
  195
- Cylinder / Crankshaft / Piston
  197
- Disassembly
  197
- Reassembly
  214
- Removal
  220
- Thermostat
  220
- Operation
  221
- Water Cooling System
  221
- Engine Lubrication System
  222
Power Trim and Tilt

245
- Ptt Relays
  247
- Components
  248
- Mooes of Operation
  249
- Air Bleeding
  254
- Oil Level
  254
- Oil Level Ano Bleeoing
  254
- Removal
  255
- Inspection
  258
- Assembly
  260
- Manual Release Valve
  260
- Ptt Pump Case
  260
- Tilt Cylinder Cover
  260
- Upper Eye
  260
- Pttmotor
  261
- Removal
  261
- Disassembly
  262
- Assembly
  264
- Installation
  266
- Power Trim Ano Tilt
  266
- Components
  268
- Air Bleeding
  275
- Oil Level
  275
- Oil Level Ano Bleeoing
  275
- Removal
  276
- Disassembly
  277
- Tilt Rod and Piston Assembly
  279
- Trim Rod and Piston Assembly
  279
- Cleaning Ano Inspection
  280
- Assembly
  281
- Tilt Rod and Piston
  281
- Manaual Release Valve
  282
- Ptt Motor
  282
- Ptt Pump Case
  282
- Reservior
  282
- Trim Rod
  282
- Disassembly
  283
- Pttmotor
  283
- Removal
  283
- Assembly
  286
- Installation
  287
Lower Unit

289
- Removal Ano Oisassembly - 90/115
  291
- Inspection
  297
- Assemblyanoinstallation-90/115
  300
- Removal Ano Oisassembly-140 (Normal Rotation)
  320
- Inspection
  327
- Assembly Ano Installation-140 (Normal Rotation)
  330
- Counter Rotation -140
  350
- Removal Ano Oisassembly-140 (Counter Rotation)
  351
- Inspection
  359
- Assembly Ano Installation-140 (Counter Rotation)
  363
- Notes
  384
- Outboard Shift Systems and Safety
  401
- Outboard Speed Control System and Safety
  402
- Outboard Steering Control System and Safety
  403
- Outboard Fuel, Electrical System, and Safety
  405
- Outboard Mounting System and Safety
  408
- Outboard Hydraulic Tilt/Trim Shock Absorption System and Safety
  410
- Outboard Emergency Stop System and Safety
  411
- Summing up
  413
- Handling Motor
  414
- Handling Lead/Acid Batteries
  417
- Gasoline - Handle with Care
  418
- Hazardous Products
  419

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